Manitou MC-X 25-2 D K ST3A S1 Operator's Manual
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Manitou MC-X 25-2 D K ST3A S1 Operator's Manual

Manitou MC-X 25-2 D K ST3A S1 Operator's Manual

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647840
EN-USM4 (C-01/2023)
MC-X 25-2 D K ST3A S1
MC-X 25-4 D K ST3A S1
MC-X 30-2 D K ST3A S1
MC-X 30-4 D K ST3A S1
MSI-X 25 D K ST3A S1
MSI-X 30 D K ST3A S1
MSI-X 35 D K ST3A S1
OPERATOR'S MANUAL
(ORIGINAL INSTRUCTIONS)

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Summary of Contents for Manitou MC-X 25-2 D K ST3A S1

  • Page 1 647840 EN-USM4 (C-01/2023) MC-X 25-2 D K ST3A S1 MC-X 25-4 D K ST3A S1 MC-X 30-2 D K ST3A S1 MC-X 30-4 D K ST3A S1 MSI-X 25 D K ST3A S1 MSI-X 30 D K ST3A S1 MSI-X 35 D K ST3A S1...
  • Page 2 - Descriptions and figures are nonbinding. - MANITOU reserves the right to change its models and their equipment without being required to update this manual. - The MANITOU network, consisting exclusively of qualified professionals, is available to answer all your questions.
  • Page 3 1 st EDITION A-06/2020 B-09/2021 2-4 ; 2-5 ; 2-15 ; 2-17 ; 2-19; ;2-21 ; 2-23 ; 2-37 UPDATE C-01/2023 1-1 – 1-20 2-8 – 2-23 3-9 – 3-11...
  • Page 4 Manitou Group. In the event that Manitou Group authorizes a Manitou Group machine user to access all or part of this database, Manitou Group, as producer of this database, cedes to the user only a right to personal, non-exclusive, non transferable use of the database, and only by access to an information technology platform hosted by a server owned or controlled by Manitou Group.

  • Page 5: Operating And Safety Instructions

    1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - ATTACHMENTS...
  • Page 7 1 - OPERATING AND SAFETY INSTRUCTIONS 1 - 1...
  • Page 8 1 - 2...
  • Page 9 1 - 3...

  • Page 10: Table Of Contents

    1 - OPERATING AND SAFETY INSTRUCTIONS INSTRUCTIONS TO THE COMPANY MANAGER THE SITE THE OPERATOR THE MACHINE A - SUITABILITY OF THE MACHINE FOR THE TASK ........... . . 1-6 B - ADAPTING THE MACHINE TO USUAL ENVIRONMENTAL CONDITIONS .
  • Page 11 PROLONGED MACHINE SHUTDOWN 1-18 INTRODUCTION 1-18 PREPARATION OF THE MACHINE 1-18 DEF (Diesel Exhaust Fluid) TANK 1-18 PROTECTING THE ENGINE 1-18 MACHINE PROTECTION 1-18 RETURNING THE MACHINE TO SERVICE 1-19 DISPOSING OF THE MACHINE 1-20 RECYCLING OF MATERIALS 1-20 METALS ................1-20 PLASTICS .

  • Page 12: Instructions To The Company Manager

    - This machine is a lift truck designed for handling (moving, storing or transporting) a load. - MANITOU has ensured that this machine is suitable for use under the standard operating conditions defined in this operator's manual, with a STATIC TEST COEFFICIENT OF 1.33 and a DYNAMIC TEST COEFFICIENT OF 1, as specified in harmonized standard ISO 3691-1;...

  • Page 13: C - Modifying The Machine

    - Our machines comply with Directive 2004/108/EC concerning electromagnetic compatibility (EMC)(UK : Electromagnetic Compatibility Regulations 2016), and with the corresponding harmonized standard EN 12895. Their correct operation is no longer guaranteed if they are used within areas in which the electromagnetic fields exceed the limit specified by this standard (10 V/m).

  • Page 14: Instructions To The Operator

    Failure to respect the safety and operating instructions, or the instructions for repairing or servicing your machine, may lead to serious, even fatal accidents. In order to reduce or prevent any danger with a MANITOU-approved attachment, follow the instructions in paragraph: 4 - ADAPTABLE ATTACHMENTS AVAILABLE ON THE RANGE: INTRODUCTION.

  • Page 15: Operating Instructions Unladen And Laden

    OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING UP THE MACHINE - Perform the daily maintenance operations (  3 - MAINTENANCE). - Make sure that the driver's cab is clean, particularly the floor and floor mat. Check that no movable objects may hinder operation of the machine.

  • Page 16: D - Visibility

    - Never stack loads on uneven ground, they may tip over. - The load or the attachment must not be left just above a structure for long periods at a time because of the descending mast. In such a case, a constant watch must be kept and the height of the forks or the attachment readjusted if necessary. - In the case of work near to overhead lines, ensure that the safety distance is sufficient between the machine's working area and the overhead line.

  • Page 17: F - Operating The Machine

    F - OPERATING THE MACHINE SAFETY INSTRUCTIONS IMPORTANT We would like to draw the operators' attention to the risks involved in using the machine, in particular: - Risk of losing control. - Risk of loss of lateral and frontal stability of the machine. The operator must remain in control of the machine.

  • Page 18: G - Stopping The Machine

    G - STOPPING THE MACHINE SAFETY INSTRUCTIONS - Never leave the ignition key in the machine during the operator's absence. - When the machine is stationary, or if the operator has to leave his cab (even for a moment), place the forks or attachment on the ground, apply the parking brake and place the forward/reverse selector in neutral.

  • Page 19: Instructions For Handling A Load

    INSTRUCTIONS FOR HANDLING A LOAD A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its machines. - Make sure the attachment is appropriate for the work to be done (  4 - ADAPTABLE ATTACHMENTS AVAILABLE ON THE RANGE).

  • Page 20: D - Picking Up A Load On The Ground

    D - PICKING UP A LOAD ON THE GROUND - Advance the machine perpendicular to the load, with the forks in a horizontal position (Fig. D1). - Adjust the fork spread and centring in connection with the load (fig. D2) (optional solutions exist, consult your dealer).
  • Page 21 - Lift the load slightly (1) and tilt the carriage (2) backward to stabilize the load (Fig. E3). - Tilt the load sufficiently backwards to ensure its stability. - Reverse the machine (1) very carefully and gently to free the load. Lower the mast (2) to bring the load into transport position (fig. E4).

  • Page 22: Machine Maintenance Instructions

    MACHINE MAINTENANCE INSTRUCTIONS GENERAL INSTRUCTIONS - Make sure the area is adequately ventilated before starting up the machine. - Wear clothes suitable for the maintenance of the machine. Avoid wearing jewelry and loose clothes. Tie back and protect your hair, if necessary. - Before doing any work on the machine: •...

  • Page 23: Welding

    WELDING - Disconnect the battery before any welding operations on the machine. - When carrying out electric welding work on the machine, connect the negative cable from the equipment directly to the part being welded so as to avoid very high current passing through the alternator. - Never carry out welding or work which gives off heat on an assembled tire.

  • Page 24: Machine Protection

    PROLONGED MACHINE SHUTDOWN INTRODUCTION The following recommendations are intended to prevent the machine from being damaged when it is withdrawn from service for an extended period. IMPORTANT Procedures to follow if the machine is not to be used for a long time and for starting it up again afterwards must be performed by your dealership. This period of long-term stoppage must not exceed 12 months.
  • Page 25 RETURNING THE MACHINE TO SERVICE - Remove the waterproof adhesive tape from all the orifices. - Refit and reconnect the battery. - Remove the protection from the cylinder rods. - Perform the daily maintenance operations ( 3 - MAINTENANCE). - Put the handbrake on and remove the axle stands. - Drain and clean the fuel tank (  3 - MAINTENANCE).

  • Page 26: Disposing Of The Machine

    • Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your machine to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection is made. WORN OR DAMAGED PARTS •...
  • Page 27 2 - DESCRIPTION...
  • Page 29 2 - DESCRIPTION SAFETY PLATES AND STICKERS IDENTIFICATION OF THE LIFT TRUCK SPECIFICATIONS MC-X 25-2... MC-X 30-2... SPECIFICATIONS MC-X 25-4... MC-X 30-4... SPECIFICATIONS MSI-X 25... MSI-X 30... MSI-X 35... MAST CHARACTERISTICS AND LOAD CHARTS MC-X 25-2... MC-X 25-4... MAST CHARACTERISTICS AND LOAD CHARTS MC-X 30-2...
  • Page 30 SAFETY PLATES AND STICKERS IMPORTANT Clean all stickers and safety plates so that they are legible. Any safety plates and stickers which are illegible or damaged must be replaced. Check that stickers and safety plates are present after replacing any spare parts. EXTERNAL PLATES AND STICKERS REF.
  • Page 31 N°253267 REMORQUAGE INTERDIT EN CAS DE PANNE, DANGER DE DETERIORATION DE LA TRANSMISSION HYDRAULIQUE CAUTION DO NOT MOVE THIS TRUCK BY PUSHING OR TOWING, EXTENSIVE TRANSMISSION DAMAGE WILL RESULT ABSCHLEPPEN VERBOTEN IM FALL EINER PANNE BESTEHT GEFAHR, DAS HYDRAULIK-GETRIEBE ZU ZERSTOREN REMOLQUE PROHIBIDO EN CASO DE AVERIA PELIGRO DE DETERIORACION DE LA TRANSMISION HIDRAULICA...

  • Page 32: Identification Of The Lift Truck

    "Modèle" Model "N° de série" Serial number "N° de moteur thermique" Engine number HYDROSTATIC PUMP "Référence" MANITOU Part no. "Type de codification" Type of codification "N° série" Serial number "N° de fabrication" Manufacturing number "Année de fabrication" Year of manufacture...
  • Page 33 "N° de moteur" Engine number "N° de fabrication" Manufacturing number "Année de fabrication" Year of manufacture OVERHEAD GUARD / CAB "Constructeur" Manufacturer "Type Cabine" Cab type "Numéro de série" Serial number ROLLER MASTS Reference MANITOU CHASSIS Serial number / Product Identification Number...

  • Page 34: Specifications

    MC-X 30-2... N.B.: The specifications given are not binding on the manufacturer and may be modified without notice. MANITOU 1.1 Manufacturer MC-X 25-2 D K ST3A S1 MC-X 30-2 D K ST3A S1 1.2 Model type / Serial no. Diesel 1.3 Propulsion: battery, diesel, gasoline, LPG, mains...
  • Page 35 5.1 Speed of travel laden km/h (2RM / 4RM) 25 / - 5.1.1 Speed of travel unladen km/h 0.47 5.2 Lifting speed (laden) 0.46 5.2.1 Lifting speed (unladen) 5.3 Speed of lowering laden 5.3.1 Lowering speed (unladen) 5.5 Rated drawbar pull (laden) 1700 5.5.1 Rated drawbar pull (unladen) 5.7 Gradeability (laden)
  • Page 36 SPECIFICATIONS MC-X 25-4... MC-X 30-4... N.B.: The specifications given are not binding on the manufacturer and may be modified without notice. MANITOU 1.1 Manufacturer MC-X 25-4 D K ST3A S1 MC-X 30-4 D K ST3A S1 1.2 Model type / Serial no.
  • Page 37 5.1 Speed of travel laden km/h (2RM / 4RM) 25 / 14 5.1.1 Speed of travel unladen km/h 0.47 5.2 Lifting speed (laden) 0.46 5.2.1 Lifting speed (unladen) 5.3 Speed of lowering laden 5.3.1 Lowering speed (unladen) 5.5 Rated drawbar pull (laden) 3100 5.5.1 Rated drawbar pull (unladen) 5.7 Gradeability (laden)
  • Page 38 SPECIFICATIONS MSI-X 25... MSI-X 30... MSI-X 35... N.B.: The specifications given are not binding on the manufacturer and may be modified without notice. MANITOU 1.1 Manufacturer MSI-X 25 D K MSI-X 30 D MSI-X 35 D K 1.2 Model type / Serial no.
  • Page 39 5.1 Speed of travel laden km/h 5.1.1 Speed of travel unladen km/h 5.2 Lifting speed (laden) 5.2.1 Lifting speed (unladen) 5.3 Speed of lowering laden 5.3.1 Lowering speed (unladen) 5.5 Rated drawbar pull (laden) 1900 5.5.1 Rated drawbar pull (unladen) 5.7 Gradeability (laden) 5.7.1 Gradeability (unladen) (2RM / 4RM)
  • Page 40 MAST CHARACTERISTICS AND LOAD CHARTS MC-X 25-2... MC-X 25-4... LIFTING MAST FREE LIFT HEIGHT OF MAST TILTING MC-X 25-2 D K ST3A S1 MC-X 25-4 D K ST3A S1 h1 (mm) h4 (mm) h3 (mm) h2 (mm) lowered extended α (°) β...
  • Page 41 VALUES ON FORKS VALUES WITH INTEGRATED SIDESHIFT ATTACHMENT Height at max. capacity Capacity at max. height Height at max. capacity Capacity at max. height (mm) CoG at 500 mm (kg) (mm) CoG at 500 mm (kg) 3000 2500 3000 2500 3000 2500 3000 2500 3000...
  • Page 42 MAST CHARACTERISTICS AND LOAD CHARTS MC-X 30-2... MC-X 30-4... LIFTING MAST FREE LIFT HEIGHT OF MAST TILTING MC-X 30-2 D K ST3A S1 MC-X 30-4 D K ST3A S1 h1 (mm) h4 (mm) h3 (mm) h2 (mm) lowered extended α (°) β...
  • Page 43 VALUES ON FORKS VALUES WITH INTEGRATED SIDESHIFT ATTACHMENT Height at max. capacity Capacity at max. height Height at max. capacity Capacity at max. height (mm) CoG at 500 mm (kg) (mm) CoG at 500 mm (kg) 2700 1400 2700 1400 2700 1400 2700 1400 2700...
  • Page 44 MAST CHARACTERISTICS AND LOAD CHARTS MSI-X 25... LIFTING MAST FREE LIFT HEIGHT OF MAST TILTING MSI-X 25 D K ST3A S1 h1 (mm) h4 (mm) h3 (mm) h2 (mm) lowered extended α (°) β (°) 3000 2136 3738 3300 2286 4038 DUPLEX COMPLETE VISIBILITY 3700...
  • Page 45 VALUES ON FORKS VALUES WITH INTEGRATED SIDESHIFT ATTACHMENT Height at max. capacity Capacity at max. height Height at max. capacity Capacity at max. height (mm) CoG at 500 mm (kg) (mm) CoG at 500 mm (kg) 3000 2500 3000 2500 3300 2500 3300 2500 3700...
  • Page 46 MAST CHARACTERISTICS AND LOAD CHARTS MSI-X 30... LIFTING MAST FREE LIFT HEIGHT OF MAST TILTING MSI-X 30 D K ST3A S1 h1 (mm) h4 (mm) h3 (mm) h2 (mm) lowered extended α (°) β (°) 3000 2136 3738 3300 2286 4038 DUPLEX COMPLETE VISIBILITY 3700...
  • Page 47 VALUES ON FORKS VALUES WITH INTEGRATED SIDESHIFT ATTACHMENT Height at max. capacity Capacity at max. height Height at max. capacity Capacity at max. height (mm) CoG at 500 mm (kg) (mm) CoG at 500 mm (kg) 3000 3000 3000 3000 3300 3000 3300 3000 3700...
  • Page 48 MAST CHARACTERISTICS AND LOAD CHARTS MSI-X 35... LIFTING MAST FREE LIFT HEIGHT OF MAST TILTING MSI-X 35 D K ST3A S1 h1 (mm) h4 (mm) h3 (mm) h2 (mm) lowered extended α (°) β (°) 3000 2136 3738 3300 2286 4038 DUPLEX COMPLETE VISIBILITY 3700...
  • Page 49 VALUES ON FORKS VALUES WITH INTEGRATED SIDESHIFT ATTACHMENT Height at max. capacity Capacity at max. height Height at max. capacity Capacity at max. height (mm) CoG at 500 mm (kg) (mm) CoG at 500 mm (kg) 3000 3500 3000 3500 3300 3500 3300 3500 3700...
  • Page 50 TIRES BEFORE PRESSURE (bar) MC-X 25-2 D MC-X 25-4 D MC-X 30-2 D MC-X 30-4 D MSI-X 25 D MSI-X 30 D MSI-X 35 D LOAD PER TIRE (kg) PRESSURE 12,5/80-18/12 SL R4 Front unladen SOLIDEAL/ Front, laden PRESSURE CAMSO 300-15/18 ED PLUS Front unladen Front, laden...
  • Page 51 FACE PRESSURE (bar) MC-X 25-2 D MC-X 25-4 D MC-X 30-2 D MC-X 30-4 D MSI-X 25 D MSI-X 30 D MSI-X 35 D LOAD PER TIRE (kg) PRESSURE 7.00-12/12 ED PLUS Rear unladen SOLIDEAL/ Rear laden CAMSO PRESSURE 27x10-12 14PR SKS Rear unladen Rear laden PRESSURE...
  • Page 52 GROUND CONTACT PRESSURE GROUND CONTACT AREA (kg/cm2) (cm2) PRESSURE LOAD (bar) (kg) HARD GROUND SOFT GROUND HARD GROUND SOFT GROUND 12,5/80-18/12 SL R4 300-15/18 ED PLUS SOLIDEAL/CAMSO 7.00-12/12 ED PLUS 27x10-12 14PR SKS ALIANCE 300/75 R18 A580 15.5/55 R18 DUNLOP MPT SPPG7 14PR 12.5/80-18 TL12 10/80-12 TL10...
  • Page 53 GROUND CONTACT PRESSURE GROUND CONTACT AREA (kg/cm2) (cm2) PRESSURE LOAD (bar) (kg) HARD GROUND SOFT GROUND HARD GROUND SOFT GROUND 275/80R20 14PR 315/70 R15 22PR RT20 300-15 22PR IC40 315/70 -15/8.0 SC20 SOLID M+ PPS CONTINENTAL 27-10-12 14PR IC12 27-10-12 14PR IC30 7.00 R12 16PR RT20 7.00-12 14 PR IC40 7.00-12 SC20...
  • Page 54 INSTRUMENTS AND CONTROLS N.B.: All the terms such as: RIGHT, LEFT, FRONT, REAR are as seen by an observer occupying the driver's seat and looking straight ahead. DESCRIPTION (standard) 1 - DRIVER'S CAB ACCESS................2-30 2 - DRIVER'S SEAT .
  • Page 55 2-29...

  • Page 56: Description (Standard)

    DESCRIPTION (standard) 1 - DRIVER'S CAB ACCESS - Getting into and out of the driver's cab. - Use the three support points provided. 1 - Left handle. 2 - Steering wheel. 3 - Driver's cab floor. 2 - DRIVER'S SEAT ADJUSTING WEIGHT (FIG.

  • Page 57: Steering Wheel Adjustment Lever

    4 - STEERING WHEEL ADJUSTMENT LEVER - Pull the handle (1) to adjust the steering wheel. - Push in the handle (1) to lock the steering wheel in the desired position. 5 - DASHBOARD HANDSET CONTROL INSTRUMENTS A - HOUR METER B - FUEL LEVEL Red zone B1 indicates that you are using the reserve supply and that time of use is limited.

  • Page 58: Switches

    6 - SWITCHES N.B.: The location of the switches may vary depending on the options. A - PARKING BRAKE - Press the top of the switch to apply the parking brake. The indicator lamp lights up. - Lower button A1 and press the bottom of the switch to disengage the parking brake. B - OPTION C - OPTION Only for MC-X .

  • Page 59: Horn

    7 - HORN 8 - IGNITION KEY This switch has 4 positions: • P - Ignition off, parking position. • O - Ignition cut off and engine stopped. • I - Ignition and preheat. • II - Start-up and return to position I as soon as the key is released. 9 - EMERGENCY STOP - Press the button (1) to stop the lift truck.

  • Page 60: Forward/Neutral/Reverse Selector

    13 - FORWARD/NEUTRAL/REVERSE SELECTOR When changing the direction of travel, the lift truck should be traveling at slow speed and not accelerating. To start the lift truck, the switch must be in neutral. A - FORWARD GEAR - Press the front of the switch. B - REVERSE GEAR - Press the back of the switch.

  • Page 61: Battery Cut-Off

    17 - BATTERY CUT-OFF Enables the battery to be rapidly cut off from the electric circuit in the event of a short circuit or a fire. 18 - 12V SOCKET N.B.: As an option there is a reading light for a 12 V socket. 19 - DOCUMENT CLIP 20 - DOCUMENT STORAGE NET Make sure that the operator’s manual is in the right place, i.e.

  • Page 62: Fuses And Relays

    23 - FUSES AND RELAYS - Open the engine cover (  INSTRUMENTS AND CONTROLS). - Remove the air filter cover (1) and the cartridge. - Loosen the screws and remove the cover (2) from the fuse and relay box. N.B.: With the hydraulic control joystick option, remove the cover to access the diagnostics plug 3.

  • Page 63: Height Indicator

    Relay Start safety Flashing light unit (option) OPT.1 Forward gear Reverse gear Engine preheat Hydraulic movement cut-off ISO3691 Standard hydraulic controls General power supply Transmission cut-off on brake pedal Brake MC-X . . -4 Switching 4WD -> 2WD MC-X . . -4 Differential lock MSI-X MC-X...

  • Page 64: Description (Option)

    DESCRIPTION (option) 25 - DRIVER'S SEAT DRIVER'S SEAT "CLASSIC“ DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT ADJUSTMENT (FIG. A) It is advised that the weight be adjusted when the driver is not sitting in the cab. - Refer to the graduation (1) of the seat.
  • Page 65 HEADREST (FIG. E) - The height of the headrest can be adjusted by pulling it upward (the notches will click) up to the stop. - The headrest can be removed by applying sufficient pressure to pull it off the stop. LUMBAR ADJUSTMENT (FIG.
  • Page 66 “PREMIUM” DRIVER'S PNEUMATIC SEAT DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT ADJUSTMENT (FIG. A) Adjust the weight when the driver is sitting on the seat. - Pull the weight adjustment lever (1) fully out. - Move the weight adjustment lever (1) upwards to increase the weight or downwards to reduce it.
  • Page 67 “ÉLITE” DRIVER'S PNEUMATIC SEAT N.B.: Do not operate the pneumatic compressor for more than 1 minute. WEIGHT ADJUSTMENT (FIG. A) - Sit on the seat. - Switch on lift truck ignition. - Pull or push the thumb wheel (1) until the green area appears in the indicator lamp (2). SEAT HEIGHT ADJUSTMENT (FIG.
  • Page 68 LUMBAR ADJUSTMENT (FIG. F) - Turn the handle either left or right to adjust the height and depth to the desired position. BACKREST ANGLE ADJUSTMENT (FIG. G) - Support the backrest, pull the lever and tilt the backrest to find the desired position. HORIZONTAL SHOCK ABSORBER (FIG.

  • Page 69: Hydraulic Controls For Additional Attachments

    26 - HYDRAULIC CONTROLS FOR ADDITIONAL ATTACHMENTS IMPORTANT In the event of malfunction, contact your dealer. For your own safety, do not attempt to alter the hydraulic pressure in the system. ANY MODIFICATION WILL INVALIDATE THE WARRANTY. The hydraulic controls must be used carefully without jerking, to avoid accidents caused by shaking the lift truck.

  • Page 70: Hydraulic Control Joystick

    TILTABLE CARRIAGE AND HYDRAULIC ATTACHMENT LOCKING option IMPORTANT If the attachment's hydraulic locking equipment is used, make sure that the attachment is properly locked onto the tiltable carriage before use. WITHOUT ADDITIONAL HYDRAULIC ATTACHMENT B1 - OPTIONAL 3RD HYDRAULIC LINE (TILTABLE CARRIAGE) B2 - OPTIONAL 3RD HYDRAULIC LINE (TILTABLE CARRIAGE) WITH MORE THAN ONE HYDRAULIC ATTACHMENT - Press button C on lever B to select the attachment AUX.1 or AUX.2:...
  • Page 71 HYDRAULIC CONTROLS WITH MORE THAN ONE HYDRAULIC ATTACHMENT C1 - OPTIONAL 3RD HYDRAULIC LINE (AUX.1) C2 - OPTIONAL 3RD HYDRAULIC LINE (AUX.1) D1 - OPTIONAL 4TH HYDRAULIC LINE (AUX.2) D2 - OPTIONAL 4TH HYDRAULIC LINE (AUX.2) TILTABLE CARRIAGE option C1 - OPTIONAL 3RD HYDRAULIC LINE (AUX.1 - TILTABLE CARRIAGE) C2 - OPTIONAL 3RD HYDRAULIC LINE (AUX.1 - TILTABLE CARRIAGE) D1 - OPTIONAL 4TH HYDRAULIC LINE (AUX.2) D2 - OPTIONAL 4TH HYDRAULIC LINE (AUX.2) E + D1 - ...

  • Page 72: Conditions Of Use

    FORWARD/NEUTRAL/REVERSE SELECTOR When changing the direction of travel, the lift truck should be traveling at slow speed and not accelerating. To start the lift truck, the switch must be in neutral. A - FORWARD GEAR - Push the switch forwards. B - REVERSE GEAR - Pull the switch backwards.

  • Page 73: Load Suspension

    28 - LOAD SUSPENSION The purpose of this option is to damp lifting and lowering of the load. 29 - DECOMPRESSION OF THE HYDRAULIC ATTACHMENT CIRCUIT (ECS) The purpose of this option is to easily connect a hydraulic attachment: 1 - Sit in the seat. 2 - Stop the engine.

  • Page 74: Lighting, Horn And Indicator Light Control

    31 - LIGHTING, HORN AND INDICATOR LIGHT CONTROL ROAD LIGHTS The road lights can be used without the ignition key. • A - Off. • B - Front and rear side lights. • C - Dipped beam headlights. • D - Main beam headlights. • E - Headlight flashing (pulsing). TURN SIGNALS AND HORN •...

  • Page 75: Front Worklights

    33 - FRONT WORKLIGHTS N.B.: As an option there is a guard for the front worklights. 34 - REAR WORKLIGHTS N.B.: As an option there is a guard for the rear worklights. 35 - REVERSING LIGHT 36 - ROTATING BEACON LIGHT OR LED FLASHING LIGHT The magnetic rotating beacon light can be fitted by disconnecting plug A.

  • Page 76: Cab Option

    38 - CAB OPTION DOOR OPENING HANDLES - Insert the ignition key into lock A to lock or unlock the cab. - Pull on the handle B or C to open the door. N.B.: The door must be: • Either closed. •...

  • Page 77: Heating Vents

    39 - HEATING VENTS 40 - HEATER CONTROL • A - Temperature adjustment. • B - Ventilation speed adjustment. 41 - AIR CONDITIONING CONTROL IMPORTANT Once a week in winter operate the air conditioning on a one-off basis to guarantee it is operating correctly. In cold weather, start and warm up the engine before starting the air conditioning to avoid damaging the air conditioning circuit.

  • Page 78: Car Radio

    42 - CAR RADIO 43 - ENGINE IMMOBILISER SYSTEM 44 - WATERPROOF DOCUMENT HOLDER 45 - REVERSING SOUND ALARM 46 - ROOF VISOR 47 - LOCKABLE CAP 2-52...

  • Page 79: Engine Block Heater

    48 - ENGINE BLOCK HEATER Enables the engine block to be kept warm during prolonged periods of stoppage and thus improves engine starting. SUPPLY CHARACTERISTICS OF PREHEATING SYSTEM: • Rated power supply voltage range: 220-240 V; 50-60 Hz. • Current consumed: 4.5A. • Class 1 equipment. •...
  • Page 80 SLINGING AND SECURING PIN IMPORTANT This lift truck is not intended for use with a trailer. This device is used only for slinging and lashing the lift truck (  3 - MAINTENANCE - OCCASIONAL OPERATION). IF NECESSARY, CONSULT YOUR DEALER. 2-54...
  • Page 81 3 - MAINTENANCE 3 - 1...
  • Page 82 3 - MAINTENANCE ORIGINAL MANITOU SPARE PARTS AND EQUIPMENT FORKLIFT TRUCK MAINTENANCE DAILY AND WEEKLY MAINTENANCE MANDATORY FIRST 500 HOURS OR 6 MONTHS OF SERVICE PERIODIC MAINTENANCE OCCASIONAL MAINTENANCE AND OPERATION FILTER CARTRIDGES AND BELTS LUBRICANTS AND FUEL 3-10 Ü  10H - DAILY SERVICE OR EVERY 10 HOURS OF SERVICE 3-12 Ü...
  • Page 83 • Efficient help with diagnosis. • Improvements as a result of feedback. • Operator training. • Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. IMPORTANT ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.
  • Page 84 This schedule enables the operator to keep up with the periodic maintenance of the lift truck by notifying the total number of hours of operation and the date of the service performed by the professional approved by the MANITOU network.
  • Page 85 MANDATORY FIRST 500 HOURS OR 6 MONTHS OF SERVICE FIRST 500 HOURS BEFORE THE FIRST 6 MONTHS - If the lift truck has reached the first 500 hours of operation before the first 6 months have expired, perform both the ÜŒ mandatory maintenance and periodic 500 H maintenance (  ...

  • Page 86: Periodic Maintenance

    PERIODIC MAINTENANCE MAINTENANCE SCHEDULE Þ Þ 500 H 1000 H 1500 H 2000 H Ü SCHEDULE FIRST 6 MONTHS FIRST 500 HOURS or 1 YEAR or 2 YEARS or 3 YEARS or 4 YEARS MANDATORY SERVICE Ü Œ Œ  Œ Œ  Ž PERIODIC MAINTENANCE MANDATORY SERVICE Œ...
  • Page 87 ܍  1000H -PERIODIC SERVICE - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS ALSO CARRY OUT THE PERIODIC MAINTENANCE FOR 500 HOURS OF SERVICE. - CHECK Seat belt................... . 3-26 - CLEAN Fuel tank .
  • Page 88 OCCASIONAL MAINTENANCE AND OPERATION Ü OCCASIONAL MAINTENANCE - CLEAN Driver's cab ..................3-34 - CLEAN Engine compartment .
  • Page 89 FILTER CARTRIDGES AND BELTS ܍  500H - PERIODIC MAINTENANCE - EVERY 500 HOURS OF SERVICE OR 1 YEAR ENGINE OIL FILTER HYDRAULIC RETURN OIL FILTER CARTRIDGE FUEL FILTER CARTRIDGE CAB INTERIOR VENTILATION FILTER (OPTION) FUEL PRE-FILTER CARTRIDGE CAB EXTERIOR VENTILATION FILTER (OPTION) ALTERNATOR BELT COMPRESSOR BELT (OPTION) ÜŽ...

  • Page 90: Lubricants And Fuel

    USE THE RECOMMENDED LUBRICANTS AND FUEL: - For topping up, oils may not be miscible. - For oil changes, MANITOU oils are perfectly appropriate. DIAGNOSTIC ANALYSIS OF OILS If a service or maintenance contract has been set up with the dealer, a diagnostic analysis of engine, transmission and axle oils may be requested depending on the rate of use.
  • Page 91 REAR AXLE MC-X . .-2 / MSI-X . . DESCRIPTION RECOMMENDATION -40 °C +50 °C SWIVEL PINS STEERING CONNECTING RODS MANITOU BLUE MULTI-PURPOSE LUBRICANT REAR AXLE OSCILLATION REAR AXLE MC-X . .-4 DESCRIPTION RECOMMENDATION -40 °C +50 °C WHEEL REDUCTION GEAR PIVOTS...

  • Page 92: Daily Service Or Every 10 Hours Of Service

    Ü  10H - DAILY SERVICE OR EVERY 10 HOURS OF SERVICE CHECK Lift truck environment IMPORTANT Follow the operator instructions (  1 - OPERATING AND SAFETY INSTRUCTIONS: OPERATOR INSTRUCTIONS). - Carry out a general inspection of the lift truck: • Fluid leaks or stains on the ground. •...

  • Page 93: Clean

    CHECK Coolant level Place the lift truck on level ground with the engine stopped, and allow the engine to cool. IMPORTANT To avoid any risk of spraying or scalding, wait until the engine has cooled down before removing the cooling circuit filler plug.

  • Page 94: Weekly Maintenance Or Every 50 Hours Of Service

    CARTRIDGES AND BELTS). - Check the belt tension between the pulleys of the crankshaft and of the compressor. - Using the MANITOU tension meter (Part No. 895692), measure the value 65 to 67 Hz. - If required, adjust the belt.

  • Page 95: Check

    CHECK Tire pressure CHECK Wheel nut tightening IMPORTANT Check that the air hose is correctly connected to the tyre valve before inflating and keep all persons at a distance during inflation. Inflate to the recommended tire pressures. - Check the wheel nut torque. Non-compliance with this instruction can lead to deterioration and breakage of the wheel lugs and distortion of the wheels.

  • Page 96: Clean

    - Use a damp, clean, lint-free cloth to clean the surface of the cartridge seal - Lubricate the surface of the seal with a silicone lubricant (MANITOU Part No.: 479292). - Check the external condition and attachments of the air filter.

  • Page 97: Clean

    CLEAN Radiator harness IMPORTANT In a polluting atmosphere, clean the radiator cores every day. Do not use a water jet or high pressure steam as this could damage the fins. Wear a mask and protective goggles for cleaning. - Remove the access panel 1. - Using a soft cloth, clean the core in order to remove as much dirt as possible.

  • Page 98: Lubricate General Lubrication

    LUBRICATE General lubrication To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. IMPORTANT In the event of prolonged use in an extremely dusty or oxidizing atmosphere, reduce this interval to every 10 hours of service or every day. - Clean, then lubricate the following points with grease (  LUBRICANTS AND FUEL) and remove the surplus.

  • Page 99: Replace Engine Oil

    REPLACE Engine oil ** REPLACE Engine oil filter ** ** Only for the first 50 hours of service, and then every 500 hours of service or 1 year. N.B.: When the lift truck is first put into service, the maintenance key is lit up. The oil and oil filter must be replaced after the first 50 hours of service to abide by the guarantee.

  • Page 100: Analysis Procedure

    CHECK Hydraulic oil MANITOU offers a hydraulic oil analysis kit which makes it possible to extend the recommended interval for routine servicing (2,000 hours). In this case, we recommend an analysis of the hydraulic oil every 500 hours of service.
  • Page 101 REPLACE Engine oil REPLACE Engine oil filter Place the lift truck on level ground, let the engine run at idle for a few minutes, then stop the engine. IMPORTANT Dispose of the used oil in an ecological manner. - Open the engine cover (  2 - DESCRIPTION - INSTRUMENTS AND CONTROLS).
  • Page 102 REPLACE Fuel pre-filter - Switch off the lift truck's ignition. - Open the engine cover (  2 - DESCRIPTION - INSTRUMENTS AND CONTROLS). - Carefully clean the outside of the pre-filter and its holder, to prevent dust from getting into the system. - Close the pre-filter tap 1 in position "OFF".. - Unscrew the retaining ring 2, remove the bowl 3 and clean inside using a brush soaked in clean diesel.
  • Page 103 • Under normal thumb pressure (98 N), measure the clearance A of between 7 and 9 mm. • Using the MANITOU tension meter (Part No. 895692), measure the value 130 Hz. - Retighten screws 2 (tightening torque 22 N.m). REPLACE...
  • Page 104 REPLACE Hydraulic return oil filter cartridge Place the lift truck on level ground with the engine stopped. IMPORTANT Do not operate the lift truck without the cartridge in place, as this would immediately damage the hydraulic transmission system, the pump and the hydrostatic wheel motors. - Release the pressure from the circuits by operating the hydraulic controls.
  • Page 105 3 - 25...
  • Page 106 ܍  1000H -PERIODIC SERVICE - EVERY 1,000 HOURS OF SERVICE OR 2 YEARS ALSO CARRY OUT THE PERIODIC MAINTENANCE FOR 500 HOURS OF SERVICE. CHECK Seat belt IMPORTANT Under no circumstances must the lift truck be used if the seat belt is defective (fixing, locking, cuts, tears, etc.). Immediately repair or replace the seat belt.

  • Page 107: Filling With Coolant

    REPLACE Coolant These operations are to be carried out as necessary or every 2 years at the beginning of winter. Place the lift truck on level ground with the engine stopped and cold. IMPORTANT The engine does not contain anti-corrosive elements and must be filled all year round with a minimum mixture comprising 25% ethylene-glycol anti-freeze.
  • Page 108 • The inside of the filter inlet hose. • The gasket surfaces in the filter and in the cover. - Lubricate the surface of the seal with a silicone lubricant (MANITOU Part No.: 479292). - Check the external condition and attachments of the air filter.
  • Page 109 3 - 29...
  • Page 110 ÜŽ  2000H -PERIODIC SERVICE - EVERY 2000 HOURS OF SERVICE OR 4 YEARS ALSO PERFORM THE 500 HOUR AND 1000 HOUR PERIODIC MAINTENANCE. CHECK Wheel nut tightening torque - Check the condition of the tyres to detect cuts, blisters, wear, etc. - Check the tightening torque of the wheel nuts with a torque wrench. •...
  • Page 111 REPLACE Hydraulic oil CLEAN Hydraulic oil tank suction strainer REPLACE Hydraulic oil tank filter cap Place the lift truck on level ground with the engine stopped, the mast tilted backward and lowered as far as possible. IMPORTANT Before any intervention, thoroughly clean the environment surrounding the filler plug and the filter, the drain plug and the suction strainer on the hydraulic tank.
  • Page 112 CHECK Radiator * CHECK Hydrostatic transmission circuit pressures * CHECK Hydrostatic transmission / accelerator cut-off * CHECK Steering * CHECK Steering swivel joints * CHECK Rear axle * CHECK Mast assembly * CHECK Mast lifting chains * CHECK Mast rollers * CHECK Condition of hoses and flexible pipes * CHECK...
  • Page 113 Ü  3000H - PERIODIC MAINTENANCE - EVERY 3,000 HOURS OF SERVICE OR EVERY 6 YEARS ALSO PERFORM THE 500 HOUR AND 1000 HOUR PERIODIC MAINTENANCE. CHECK Turbocharger ** CHECK Injection pump ** * Consult your dealer. ** Engine service, consult your dealer. 3 - 33...

  • Page 114: Occasional Maintenance

    Ü OCCASIONAL MAINTENANCE CLEAN Driver's cab NOTE: The frequency of cleaning is given as an example. IMPORTANT Do not use a high pressure cleaner or water jet. Take precautions with electrical and electronic components. - Clean the inside of the overhead guard or the cab using a small brush, vacuum cleaner and a cloth. CLEAN Engine compartment CLEAN...

  • Page 115: Replace Wheels

    - Loosen the nuts of the wheel to be changed until they can be easily removed. REAR WHEEL For this operation, we advise you to use the hydraulic jack (MANITOU Part No.: 505507). - Place the jack under the counterweight. It must be situated in the middle and under the flat part of the counterweight.

  • Page 116: Bleed

    REPLACE Battery IMPORTANT Handling and servicing a battery can be dangerous. Take the following precautions: - Wear protective goggles. - Keep the battery horizontal. - Never smoke or work near a naked flame. - Work in a well-ventilated area. - In the event of electrolyte being spilled onto the skin or splashed in the eyes, rinse thoroughly with cold water for 15 minutes and call a doctor.

  • Page 117: Adjustment Procedure

    ADJUST Front headlights RECOMMENDED SETTING h2 = h1 - (l x 2 / 100) (according to standard ECE-76/756 76/761 ECE20) Adjustment of -2 % of the dipped beam harness relative to the horizontal axis of the headlight. ADJUSTMENT PROCEDURE - Place the unladen lift truck in the transport position and perpendicular to a white wall on flat, level ground.

  • Page 118: Occasional Operation

    Ü OCCASIONAL OPERATION Lift truck If the lift truck is on a slope, with the parking brake applied, chock it so that it does not go down the slope. IMPORTANT The lift truck must be towed very slowly (less than 5 km/h) and for as short a distance as possible (less than 100 m). Use a rigid coupling bar as the lift truck is uncoupled from its braking system.

  • Page 119: Sling

    SLING Lift truck - Take into account the position of the lift truck center of gravity for lifting. A = 1150 mm B = 750 mm MC-X 25-2 A = 1160 mm B = 740 mm MC-X 25-4 A = 1180 mm B = 720 mm MC-X 30-2 A = 1130 mm B = 770 mm MC-X 30-4 A = 1150 mm B = 750 mm MSI-X 25 A = 1180 mm...
  • Page 120 3 - 40...
  • Page 121 4 - OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE...
  • Page 123 4 - OPTIONAL ADAPTABLE ATTACHMENTS FOR THE RANGE INTRODUCTION TECHNICAL SPECIFICATIONS OF ATTACHMENTS ATTACHMENT GUARDS...
  • Page 125 A wide range of attachments is available, guaranteed by MANITOU and designed to fit your lift truck perfectly. IMPORTANT Only attachments approved by MANITOU can be used with their lift trucks (see: 4 ADAPTABLE ATTACHMENTS AVAILABLE ON THE RANGE: TECHNICAL SPECIFICATIONS OF ATTACHMENTS).

  • Page 126: Technical Specifications Of Attachments

    Rated capacity Sideshift - mm Width Weight STANDARDISED FORK MC-X 25-2 D K ST3A S1 / MC-X 25-4 D K ST3 S1 / MSI-X 25 D K ST3A S1 PART NO. 52585528 52596822 52585529 Section 100 x 40 x 1,100 mm 122 x 40 x 1,150 mm...
  • Page 127 ATTACHMENT GUARDS FORK GUARD PART NO. 227801...

This manual is also suitable for:

Mc-x 25-4 d k st3a s1Mc-x 30-2 d k st3a s1Mc-x 30-4 d k st3a s1Msi-x 25 d k st3a s1Msi-x 30 d k st3a s1Msi-x 35 d k st3a s1

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