Manitou MI 15 D S1-E3 Operator's Manual
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Manitou MI 15 D S1-E3 Operator's Manual

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MANITOU BF
BP 10249
44158 ANCENIS CEDEX - FRANCE
TEL: + 33 (0)2 40 09 10 11
YOUR DEALER
647478 EN (30/09/2014)
MI 15 D S1-E3 / MI 15 G S2
MI 18 D S1-E3 / MI 18 G S2
MI 20 D S2-E3 / MI 20 G S2
MI 25 D S2-E3 / MI 25 G S2
MI 30 D S2-E3 / MI 30 G S2
MI 35 D S2-E3 / MI 35 G S2
OPERATOR'S MANUAL
THIS OPERATOR'S MANUAL MUST BE KEPT IN THE LIFT TRUCK AND MUST BE READ AND UNDERSTOOD BY OPERATORS.

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  • Page 1 TEL: + 33 (0)2 40 09 10 11 YOUR DEALER 647478 EN (30/09/2014) MI 15 D S1-E3 / MI 15 G S2 MI 18 D S1-E3 / MI 18 G S2 MI 20 D S2-E3 / MI 20 G S2...

  • Page 3: Operating And Safety Instructions

    1 - OPERATING AND SAFETY INSTRUCTIONS 2 - DESCRIPTION 3 - MAINTENANCE 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE 30/09/2014 1st DATE OF ISSUE THE TEXTS AND ILLUSTRATIONS IN THIS DOCUMENT MUST NOT BE REPRODUCED EITHER WHOLLY OR IN PART.
  • Page 5 1 - OPERATING AND SAFETY INSTRUCTIONS...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS INSTRUCTIONS TO THE COMPANY MANAGER 1 - 4 THE SITE 1 - 4 THE OPERATOR 1 - 4 THE LIFT TRUCK 1 - 4 A - THE LIFT TRUCK’S SUITABILITY FOR THE JOB 1 - 4 B - ADAPTATION OF THE LIFT TRUCK TO STANDARD ENVIRONMENTAL CONDITIONS 1 - 4 C - MODIFICATION OF THE LIFT TRUCK 1 - 5...

  • Page 8: Instructions To The Company Manager

    A - THE LIFT TRUCK’S SUITABILITY FOR THE JOB - MANITOU has ensured that this lift truck is suitable for use under the standard operating conditions defined in this operator’s manual, with a STATIC TEST COEFFICIENT OF 1.33 and a DYNAMIC TEST COEFFICIENT OF 1, as specified in harmonised norm EN 1726-1 for mast trucks.

  • Page 9: C - Modification Of The Lift Truck

    C - MODIFICATION OF THE LIFT TRUCK - For your safety and that of others, you must not change the structure and settings of the various components used in your lift truck (hydraulic pressure, calibrating limiters, I.C. engine speed, addition of extra equipment, addition of counterweight, unapproved attachments, alarm systems, etc.) yourself.

  • Page 10: Instructions For The Operator

    INSTRUCTIONS FOR THE OPERATOR PREAMBULE WHENEVER YOU SEE THIS SYMBOL IT MEANS: WARNING ! BE CAREFUL ! YOUR SAFETY OR THE SAFETY OF THE LIFT TRUCK IS AT RISK. The risk of accident while using, servicing or repairing your lift truck can be restricted if you follow the safety instructions and safety measures detailed in these instruction.

  • Page 12: Operating Instructions Unladen And Laden

    OPERATING INSTRUCTIONS UNLADEN AND LADEN A - BEFORE STARTING THE LIFT TRUCK - Carry out daily maintenance (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Make sure the lights, indicators and windscreen wipers are working properly. - Make sure the rear view mirrors are in good condition, clean and properly adjusted.

  • Page 13: C - Environment

    C - ENVIRONMENT - Comply with site safety regulations. - If you have to use the lift truck in a dark area or at night, make sure it is equipped with working lights. - During handling operations, make sure that no one is in the way of the lift truck and its load. - Do not allow anybody to come near the working area of the lift truck or pass beneath an elevated load.

  • Page 14: E - Starting The Lift Truck

    E - STARTING THE LIFT TRUCK SAFETY NOTICE The lift truck must only be started up or manoeuvred when the operator is sitting in the driver’s cab, with his seat belt adjusted and fastened. - Never try to start the lift truck by pushing or towing it. Such operation may cause severe damage to the transmission. If necessary, to tow the lift truck in an emergency, the transmission must be placed in the neutral position (see: 3 - MAINTENANCE: G - OCCASIONAL MAINTENANCE).

  • Page 15: G - Stopping The Lift Truck

    - Use the rear-view mirrors frequently. - Drive round obstacles. - Never drive on the edge of a ditch or steep slope. - It is dangerous to use two lift trucks simultaneously to handle heavy or voluminous loads, since this operation requires particular precautions to be taken.

  • Page 16: H - Driving The Lift Truck On The Public Highway

    H - DRIVING THE LIFT TRUCK ON THE PUBLIC HIGHWAY SAFETY INSTRUCTIONS - Operators driving on the public highway must comply with current highway code legislation. - The lift truck must comply with current road legislation. If necessary, there are optional solutions. Contact your dealer. INSTRUCTIONS - Make sure the revolving light is in place, switch it on and verify its operation.

  • Page 17: Instructions For Handling A Load

    A - CHOICE OF ATTACHMENTS - Only attachments approved by MANITOU can be used on its lift trucks. - Make sure the attachment is appropriate for the work to be done (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE).

  • Page 18: C - Transverse Attitude Of The Lift Truck

    C - TRANSVERSE ATTITUDE OF THE LIFT TRUCK The transverse attitude is the transverse slope of the chassis with respect to the horizontal. Raising the load reduces the lift truck’s lateral stability. The transverse attitude must be set with the mast in down position as follows: - Position the lift truck so that the bubble in the level is between the two lines (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).

  • Page 19: E - Taking Up And Laying A High Load On Tyres

    E - TAKING UP AND LAYING A HIGH LOAD ON TYRES You must not raise the mast if you have not checked the transverse attitude of the lift truck (see: INSTRUCTIONS FOR HANDLING A LOAD: C - TRANSVERSE ATTITUDE OF THE LIFT TRUCK). REMINDER: Make sure that the following operations can be performed with good visibility (see: OPERATIONS INSTRUCTIONS UNLADEN AND LADEN: D - VISIBILITY).

  • Page 20: Maintenance Instructions Of The Lift Truck

    MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK GENERAL INSTRUCTIONS - Ensure the area is sufficiently ventilated before starting the lift truck. - Wear clothes suitable for the maintenance of the lift truck, avoid wearing jewellery and loose clothes. Tie and protect your hair, if necessary. - Stop the I.C.

  • Page 21: Welding

    WELDING - Disconnect the battery before any welding operations on the lift truck. - When carrying out electric welding work on the lift truck, connect the negative cable from the equipment directly to the part being welded, so as to avoid high tension current passing through the alternator. - Never carry out welding or work which gives off heat on an assembled tyre.

  • Page 22: If The Lift Truck Is Not To Be Used For A Long Time

    The following recommendations are intended to prevent the lift truck from being damaged when it is withdrawn from service for an extended period. For these operations, we recommend the use of a MANITOU protective product, reference 603726. Instructions for using the product are given on the packaging.

  • Page 23: Bringing The Lift Truck Back Into Service

    BRINGING THE LIFT TRUCK BACK INTO SERVICE - Remove the waterproof adhesive tape from all the holes. - Refit the intake hose. - Refit and reconnect the battery. - Remove the protection from the cylinder rods. - Perform the daily service (see: 3 - MAINTENANCE: A - DAILY OR EVERY 10 HOURS SERVICE). - Put the handbrake on and remove the axle stands.

  • Page 24: Lift Truck Disposal

    - Glass items can be removed and collected for processing by glaziers. ENVIRONMENTAL PROTECTION By entrusting the maintenance of your lift truck to the MANITOU network, the risk of pollution is limited and the contribution to environmental protection contribution is made.
  • Page 25 2 - DESCRIPTION...
  • Page 27 TABLE OF CONTENTS « EC» DECLARATION OF CONFORMITY SAFETY PLATES AND STICKERS IDENTIFICATION OF THE LIFT TRUCK CHARACTERISTICS MI 15 D S1-E3 MI 18 D S1-E3 2-10 CHARACTERISTICS MI 15 G S2 MI 18 G S2 2-12 CHARACTERISTICS MI 20 D S2-E3...

  • Page 28: Ec Declaration Of Conformity (Original)

    BP 10249 - 44158 - ANCENIS CEDEX - FRANCE Constructeur de la machine décrite ci-après, Manufacturer of the machine described below MI 15 D S1-E3 / MI 15 G S2 MI 18 D S1-E3 / MI 18 G S2 MI 20 D S2-E3 / MI 20 G S2...
  • Page 29 bg : 1) удостоверение за « СЕ » съответствие (oригинална), 2) Фирмата, 3) Адрес, 4) Техническо досие, 5) Фабрикант на описаната по-долу машина, 6) Обявява, че тази машина, 7) Отговаря на следните директиви и на тяхното съответствие национално право, 8) За машините към допълнение IV, 9)Номер на удостоверението, 10) Наименувана фирма, 15) хармонизирани...

  • Page 30: Plates And Stickers

    SAFETY PLATES AND STICKERS Clean all of the stickers and safety plates to make them legible. It is essential to replace stickers and safety plates which are illegible or damaged. Check the presence of stickers and safety plates after replacing any spare parts. PLATES AND STICKERS PART NUMBER DESCRIPTION...
  • Page 31 CAPACITE NOMINALE RATED CAPACITY NENNKAPAZITÄT CAPACIDAD NOMINAL EQUIPEMENT - ATTACHMENT CAPACITÀ NOMINALE ZUBEHOR - EQUIPO - ATTREZZATURA CAPACITES EFFECTIVES ACTUAL CAPACITIES SUIVANT NORME EN 1726-1 ( ISO 1074) SUIVANT NORME EN 1726-1 ISO 1074. EFFECTIVE EFFEKTIVE KAPAZITÄT ACTUAL CAPACIDAD EFECTIVA EFFEKTIVE CAPACITÀ...

  • Page 32: Identification Of The Lift Truck

    - Year of manufacture For any further technical information regarding your lift truck refer to chapter: 2 - DESCRIPTION: CHARACTERISTICS. ENGINE (FIG. B) MI 15 D S1-E3 MI 18 D S1-E3 MI 20 D S2-E3 MI 25 D S2-E3 MI 30 D S2-E3...
  • Page 33 - Type - Serial Nr MAST (FIG. E) - Mast identification Nr PLATE MANUFACTURER OF THE ATTACHMENT (FIG. F) - Model - Serial no. MANITOU BF 44158 ANCENIS CEDEX FRANCE - Year of manufacture MODELE N° dans la série Année fabrication Masse à...
  • Page 34 CHARACTERISTICS MI 15 D S1-E3 MI 18 D S1-E3 NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU MANITOU Model type MI 15 D MI 18 D Propulsion: battery, diesel, petrol, LPG, mains...
  • Page 35 Speed of travel laden 18,5 18,6 km/h Speed of travel unladen 19,3 5.1.1 km/h Speed of rise laden 0,50 0,50 Speed of rise unladen 0,55 0,55 5.2.1 Speed of lowering laden 0,50 0,50 Speed of lowering unladen 0,55 0,55 5.3.1 Nominal towing power laden 14 500 14 400...
  • Page 36 CHARACTERISTICS MI 15 G S2 MI 18 G S2 NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU MANITOU Model type MI 15 G MI 18 G Propulsion: battery, diesel, petrol, LPG, mains...
  • Page 37 Speed of travel laden 17,5 17,5 km/h Speed of travel unladen 5.1.1 km/h Speed of rise laden 0,45 0,45 Speed of rise unladen 0,55 0,55 5.2.1 Speed of lowering laden 0,50 0,50 Speed of lowering unladen 0,55 0,55 5.3.1 Nominal towing power laden 14 600 14 500 Nominal towing power unladen...
  • Page 38 CHARACTERISTICS MI 20 D S2-E3 MI 25 D S2-E3 NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU MANITOU Model type MI 20 D MI 25 D Propulsion: battery, diesel, petrol, LPG, mains...
  • Page 39 Speed of travel laden km/h Speed of travel unladen 18,5 18,6 5.1.1 km/h Speed of rise laden 0,47 0,47 Speed of rise unladen 0,55 0,55 5.2.1 Speed of lowering laden 0,48 0,50 Speed of lowering unladen 0,55 0,55 5.3.1 Nominal towing power laden 16 900 17 300 Nominal towing power unladen...
  • Page 40 CHARACTERISTICS MI 20 G S2 MI 25 G S2 NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU MANITOU Model type MI 20 G MI 25 G Propulsion: battery, diesel, petrol, LPG, mains...
  • Page 41 Speed of travel laden 18,8 19,4 km/h Speed of travel unladen 19,4 19,7 5.1.1 km/h Speed of rise laden 0,47 0,47 Speed of rise unladen 0,55 0,55 5.2.1 Speed of lowering laden 0,48 0,50 Speed of lowering unladen 0,50 0,50 5.3.1 Nominal towing power laden 16 800...
  • Page 42 CHARACTERISTICS MI 30 D S2-E3 MI 35 D S2-E3 NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU MANITOU Model type MI 30 D MI 35 D Propulsion: battery, diesel, petrol, LPG, mains...
  • Page 43 Speed of travel laden km/h Speed of travel unladen 18,5 18,5 5.1.1 km/h Speed of rise laden 0,45 0,39 Speed of rise unladen 0,52 0,40 5.2.1 Speed of lowering laden 0,43 0,40 Speed of lowering unladen 0,48 0,35 5.3.1 Nominal towing power laden 16 000 18 300 Nominal towing power unladen...
  • Page 44 CHARACTERISTICS MI 30 G S2 MI 35 G S2 NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. Manufacturer MANITOU MANITOU Model type MI 30 G MI 35 G Propulsion: battery, diesel, petrol, LPG, mains...
  • Page 45 Speed of travel laden km/h Speed of travel unladen 18,5 17,5 5.1.1 km/h Speed of rise laden 0,45 0,40 Speed of rise unladen 0,55 0,52 5.2.1 Speed of lowering laden 0,48 0,47 Speed of lowering unladen 0,50 0,38 5.3.1 Nominal towing power laden 17 400 17 500 Nominal towing power unladen...
  • Page 46 CHARACTERISTICS OF MASTS WITH ROLLERS AND LOAD CHARTS MI 15 D S1-E3 MI 15 G S2 MI 18 D S1-E3 MI 18 G S2 NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification.

  • Page 47: Rated Capacity

    CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY NENNKAPAZITÄT CAPACIDAD NOMINAL CAPACITÀ NOMINALE ACTUAL CAPACITIES CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT SUIVANT NORME EN 1726-1 ISO 1074. (according to standard EN 1726-1) CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA Jusqu'à hauteur de levée 1 - Up to height of Up to height of Bis zur hubhöhe Hasta altura de elevación...
  • Page 48 CHARACTERISTICS OF MASTS WITH ROLLERS AND LOAD CHARTS MI 20 D S2-E3 MI 20 G S2 MI 25 D S2-E3 MI 25 G S2 NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. 2-24...
  • Page 49 CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY NENNKAPAZITÄT CAPACIDAD NOMINAL CAPACITÀ NOMINALE ACTUAL CAPACITIES CAPACITES EFFECTIVES ACTUAL CAPACITIES EFFEKTIVE KAPAZITÄT SUIVANT NORME EN 1726-1 ISO 1074. (according to standard EN 1726-1) CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA Jusqu'à hauteur de levée 1 - Up to height of Up to height of Bis zur hubhöhe Hasta altura de elevación...
  • Page 50 CHARACTERISTICS OF MASTS WITH ROLLERS AND LOAD CHARTS MI 30 D S2-E3 MI 30 G S2 MI 35 D S2-E3 MI 35 G S2 NOTE: The specifications given are not binding on the manufacturer and can be modified without prior notification. 2-26...
  • Page 51 CAPACITE NOMINALE RATED CAPACITY RATED CAPACITY NENNKAPAZITÄT CAPACIDAD NOMINAL CAPACITÀ NOMINALE ACTUAL CAPACITIES CAPACITES EFFECTIVES ACTUAL CAPACITIES SUIVANT NORME EN 1726-1 ISO 1074. EFFEKTIVE KAPAZITÄT (according to standard EN 1726-1) CAPACIDAD EFECTIVA CAPACITÀ EFFETTIVA Jusqu'à hauteur de levée 1 - Up to height of Up to height of Bis zur hubhöhe Hasta altura de elevación...
  • Page 52 FRONT AND REAR TIRES PRESSURE (bar) FRONT TYRE LOAD (kg) PRESSURE SOLID SOLID SOLID SOLID 6.50-10/5.00 unladen laden PRESSURE SOLID SOLID SOLID SOLID 7.00-12/5.00 unladen laden PRESSURE SOLID SOLID SOLID SOLID 28x9-15/7.00 unladen laden PRESSURE SOLID SOLID SOLID SOLID 6.50-10/5.00 JUM unladen laden PRESSURE...
  • Page 53 PRESSURE (bar) FRONT TYRE LOAD (kg) PRESSURE SOLID SOLID SOLID SOLID 6.50-10/5.00 unladen SC20 M+S laden PRESSURE SOLID SOLID SOLID SOLID 7.00-12/5.00 unladen SC20 M+S laden PRESSURE SOLID SOLID SOLID SOLID 28x9-15/7.00 unladen laden PRESSURE 6.50-10 14PR unladen laden PRESSURE 7.00-12 16PR unladen laden...
  • Page 54 PRESSURE (bar) REAR TYRE LOAD (kg) PRESSURE SOLID SOLID SOLID SOLID 5.00-8/3.00 unladen laden PRESSURE SOLID SOLID SOLID SOLID 6.00-9/4.00 unladen laden PRESSURE SOLID SOLID SOLID SOLID 6.50-10/5.00 unladen laden PRESSURE 5.00-8 10PR unladen laden PRESSURE 6.00-9 10PR unladen laden PRESSURE 6.50-10 10PR unladen...
  • Page 55 GROUND CONTACT PRESSURE GROUND CONTACT AREA PRESSURE LOAD (kg/cm2) (cm2) (bar) (kg) HARD SOIL LOOSE SOIL HARD SOIL LOOSE SOIL 5.00-8/3.00 SOLID 6.00-9/4.00 SOLID ADVANCE 6.50-10/5.00 SOLID 7.00-12/5.00 SOLID 28x9-15/7.00 SOLID 2-31...
  • Page 56 GROUND CONTACT PRESSURE GROUND CONTACT AREA PRESSURE LOAD (kg/cm2) (cm2) (bar) (kg) HARD SOIL LOOSE SOIL HARD SOIL LOOSE SOIL 5.00-8 10PR 6.00-9 10PR CHENG SHIN 6.50-10 10PR 7.00-12 12PR 28x9-15 12PR 2-32...
  • Page 57 GROUND CONTACT PRESSURE GROUND CONTACT AREA PRESSURE LOAD (kg/cm2) (cm2) (bar) (kg) HARD SOIL LOOSE SOIL HARD SOIL LOOSE SOIL 5.00-8/3.00 SOLID 6.00-9/4.00 SOLID CONTINENTAL 6.50-10/5.00 SOLID 7.00-12/5.00 SOLID 28x9-15/7.00 SOLID 2-33...
  • Page 58 GROUND CONTACT PRESSURE GROUND CONTACT AREA PRESSURE LOAD (kg/cm2) (cm2) (bar) (kg) HARD SOIL LOOSE SOIL HARD SOIL LOOSE SOIL 5.00-8 8PR 8,25 6.00-9 12PR CONTINENTAL 6.50-10 14PR 7.00-12 16PR 28x9-15 14PR 2-34...
  • Page 59 2-35...

  • Page 60: Instruments And Controls

    INSTRUMENTS AND CONTROLS 2-36...
  • Page 61 DESCRIPTION 1 - DRIVER'S SEAT 2 - SAFETY BELT 3 - STEERING WHEEL TILTING KNOB 4 - Driving seat access handle 5 - BRAKING OIL TANK ACCESS PANEL 6 - CONTROL AND SIGNAL LIGHTS PANEL 7 - SWITCHES 8 - LIGHT AND INDICATOR SWITCH 9 - IGNITION SWITCH 10 - HORN 11 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION...
  • Page 62 1 - DRIVER'S SEAT DESIGNED FOR MAXIMUM COMFORT, THIS SEAT CAN BE ADJUSTED AS FOLLOWS. WEIGHT ADJUSTMENT (FIG. A) Adjust the weight when the driver is sitting on the seat. - Pull the weight adjustment lever 1 fully out. - Move the weight adjustment lever 1 up to increase the weight or down to reduce it. - There are ten possible positions between the min and max weights.

  • Page 63: Safety Belt

    2 - SAFETY BELT - Sit correctly on the seat. - Check that the seat belt is not twisted. - Place the seat belt at hip level. - Attach the seat belt and check that it locks. In no event should the lift truck be used if the seat belt is defective (fixing, locking, cuts, tears, etc.). Repair or replace the seat belt immediately. 3 - STEERING WHEEL TILTING KNOB This handle enables the angle and height of the steering wheel to be adjusted.
  • Page 64 6 - CONTROL AND SIGNAL LIGHTS PANEL CONTROL INSTRUMENTS A - FUEL LEVEL Only for MI .. D Zone A1 indicates that you are using the reserve supply and that time of use is limited. B - ENGINE WATER TEMPERATURE Zone B1 (0°...

  • Page 65: Ignition Switch

    7 - SWITCHES NOTE: The location of the switches may vary depending on the options. A - REVOLVING LIGHT B - WORKING TAIL LIGHT C - OPTION FRONT WINDSCREEN WIPER D - OPTION FRONT WINDSCREEN WASHER E - OPTION REAR WINDSCREEN WIPER 8 - LIGHT AND INDICATOR SWITCH A - OFF Lights off, direction indicators not flashing.
  • Page 66 11 - FORWARD/NEUTRAL/REVERSE GEAR SELECTION When operating this control, the lift truck should be travelling at slow speed (less than 2 km/h) and not accelerating. When the reverser is in the neutral position a mechanical lock prevents an accidental shifting movement. FORWARD: Lift slightly and push the lever forwards (position A).

  • Page 67: Accelerator Pedal

    - Remove cover 1 to access fuses F3 to F14 and to relays JQ1 to JQ8 and SG. F3 - Rear sidelights (20A). - Front headlights (20A). F4 - Horn (10A). F5 - Stop lights (10A). - Direction indicators (10A). F6 - Control circuit (10A).
  • Page 68 16 - HYDRAULIC CONTROLS Do not attempt to alter the hydraulic system pressure. In the event of suspected malfunction, contact your dealer. ANY MODIFICATION MAY RENDER THE WARRANTY NULL AND VOID. Use the hydraulic controls carefully without jerking, to avoid accidents caused by shaking the lift truck. LIFTING THE LOAD - The lever A backwards when lifting.
  • Page 69 21 - CHARTS 22 - REAR-VIEW MIRROR 23 - FRONT LIGHTS A - Front right-hand headlight. B - Right-hand indicator. C - Front left-hand headlight. D - Left-hand indicator. 24 - WORKING TAIL LIGHT 25 - REAR LIGHTS A - Left-hand indicator. B - Left-hand sidelight.
  • Page 70 2-46...
  • Page 71 3 - MAINTENANCE...
  • Page 73 TABLE OF CONTENTS MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT FILTERS CARTRIDGES AND BELTS MI 15 D S1-E3 MI 18 D S1-E3 MI 20 D S2-E3 MI 25 D S2-E3 MI 30 D S2-E3 MI 35 D S2-E3 FILTERS CARTRIDGES AND BELTS...

  • Page 74: Manitou Original Spare Parts And Equipment

    - Improvements due to experience feedback. - Operator training. - Only the MANITOU network has detailed knowledge of the design of the lift truck and therefore the best technical ability to provide maintenance. ORIGINAL REPLACEMENT PARTS ARE DISTRIBUTED EXCLUSIVELY BY MANITOU AND ITS DEALER NETWORK.

  • Page 76: Filters Cartridges And Belts

    FILTERS CARTRIDGES AND BELTS MI 15 D S1-E3 MI 18 D S1-E3 MI 20 D S2-E3 MI 25 D S2-E3 MI 30 D S2-E3 MI 35 D S2-E3 ENGINE ENGINE OIL FILTER ALTERNATOR BELT Part number: 827148 Part number: 827155...
  • Page 77 FILTERS CARTRIDGES AND BELTS MI 15 G S2 MI 18 G S2 MI 20 G S2 MI 25 G S2 MI 30 G S2 MI 35 G S2 ENGINE ENGINE OIL FILTER ALTERNATOR BELT Part number: 826575 Part number: 826638 Change: 500 H DRY AIR FILTER CARTRIDGE only for MI 15/18 G S2...

  • Page 78: Lubricants And Fuel

    (protection - 35°) 20 l 554004 FUEL TANK MI 15 D S1-E3 / MI 18 D S1-E3 45 Litres Diesel fuel (*) MI 20 D S2-E3 / MI 25 D S2-E3 / MI 30 D S2-E3 / MI 35 D S2-E3...
  • Page 79 ORGANS TO BE LUBRICATED RECOMMENDATION PACKAGING PART NUMBER 400 g 161589 SWIVEL PINS 1 kg 720683 STEERING CONNECTING ROD MANITOU Grease 5 kg 554974 REAR AXLE OSCILLATION BLUE multi-purpose 20 kg 499233 REAR WHEEL BEARINGS 50 kg 489670 CAB (OPTION)

  • Page 80: Servicing Schedule

    SERVICING SCHEDULE (1): MANDATORY 500 HOUR OR 6 MONTH SERVICE. This service must be carried out after approximately the first 500 hours of operation or within the 6 months following the start-up of the machine (whichever occurs first). A = ADJUST, C = CHECK, G = GREASE, N = CLEAN, P = BLEED, PAGE R = REPLACE, V = DRAIN ENGINE...

  • Page 81: Overhead Guard

    A = ADJUST, C = CHECK, G = GREASE, N = CLEAN, P = BLEED, PAGE R = REPLACE, V = DRAIN HYDRAULIC SYSTEM Hydraulic oil level 3-15 <<< <<< <<< <<< <<< <<< <<< <<< <<< Speeds of hydraulic movements Condition of hoses and flexible pipes <<<...

  • Page 82: A - Daily Or Every 10 Hours Service

    A1/1 CHECK MI 15 D S1-E3 / MI 18 D S1-E3 Place the lift truck on level ground with the engine stopped, and let the oil settle in the sump. - Raise the engine cover (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).
  • Page 83 A2 - COOLING LIQUID LEVEL A2/1 CHECK MI 15 D S1-E3 / MI 18 D S1-E3 MI 20 D S2-E3 / MI 25 D S2-E3 MI 30 D S2-E3 / MI 35 D S2-E3 Place the lift truck on level ground with the engine stopped, and allow the engine to cool.
  • Page 84 (see 3 - MAINTENANCE: F – EVERY 2000 HOURS OF SERVICE). A3 - FUEL LEVEL CHECK MI 15 D S1-E3 / MI 18 D S1-E3 MI 20 D S2-E3 / MI 25 D S2-E3 MI 30 D S2-E3 / MI 35 D S2-E3 NOTE: The fuel level is shown by a fuel gage.
  • Page 85 - Raise the engine cover (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS). - Remove cap 1 (fig. A4/1). MI 15 D S1-E3 / MI 15 G S2 / MI 18 D S1-E3 / MI 18 G S2 - Refer to the dipstick 2 (fig. A4/1 and A4/2): A...
  • Page 86 Never clean the cartridge by tapping it against a hard surface. Your eyes must be protected during this intervention. - Clean the cartridge seal surfaces with a damp, clean lint-free cloth and grease with a silicone lubricant (MANITOU reference: 479292).
  • Page 87 B5 - MAST B5/1 GREASE To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to 10 working hours or every day.
  • Page 88 B6 - WINDSCREEN WASHER LIQUID LEVEL (OPTION) B6/1 CHECK - Remove the storage tray 1 (fig. B6/1). - Visually check the level (fig. B6/2). - If necessary add windscreen washer liquid (see: 3 - MAINTENANCE: LUBRICANTS AND FUEL) through filler port 2 (fig. B6/2). B6/2 B7 - CAB DOOR (OPTION) GREASE...
  • Page 89 3-19...
  • Page 90 C - EVERY 250 HOURS OF SERVICE Carry out the operations described previously as well as the following operations. C1 - TRANSMISSION OIL LEVEL C1/1 CHECK Place the lift truck on level ground with the engine stopped. - Raise the engine cover (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS). - Remove the floor mat.
  • Page 91 3-21...
  • Page 92 D - EVERY 500 HOURS OF SERVICE Carry out the operations described previously as well as the following operations. D1 - DRY AIR FILTER CARTRIDGE D1/1 CHANGE MI 15/18 D S1-E3 MI 15/18 G S2 Pre-filtration cartridges are available for use in a heavily dust laden atmospheres (see: 3 - MAINTENANCE: FILTERS CARTRIDGES AND BELTS).
  • Page 93 DRAIN D3 - ENGINE OIL FILTER CHANGE MI 15 D S1-E3 / MI 18 D S1-E3 Place the lift truck on level ground, let the engine run at idle for a few minutes, then stop the engine. DRAINING THE OIL - Raise the engine cover (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).
  • Page 94 D2 - ENGINE OIL D2/1 DRAIN D3 - ENGINE OIL FILTER CHANGE MI 20 D S2-E3 / MI 25 D S2-E3 MI 30 D S2-E3 / MI 35 D S2-E3 Place the lift truck on level ground, let the engine run at idle for a few minutes, then stop the engine.
  • Page 95 - Top up the level if necessary. D4 - FUEL WATER TRAP DRAIN MI 15 D S1-E3 / MI 18 D S1-E3 The water trap serves to stop the water contained in the fuel, it is incorporated within the fuel filter.
  • Page 96 - Check the belt tension between the pulleys of the crankshaft and of the alternator. MI 15 D S1-E3 / MI 18 D S1-E3 - Under pressure applied by the thumb (98 N), the tension should be between 8 et 12 mm.
  • Page 97 3-27...
  • Page 98 E1 - FUEL FILTER CHANGE MI 15 D S1-E3 / MI 18 D S1-E3 - Raise the engine cover (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS). - Carefully clean the outside of the filter and its holder, to prevent dust from getting into the system.
  • Page 99 E3 - SAFETY DRY AIR FILTER CARTRIDGE CHANGE Only for MI 20/25/30/35 D S2-E3 MI 20/25/30/35 G S2 - For the disassembly and reassembly of the dry air filter cartridge, see: 3 - MAINTENANCE: D – EVERY 500 HOURS OF SERVICE. - Gently remove the dry air filter safety cartridge 1 (fig.
  • Page 100 E6 - HYDRAULIC OIL E6/1 DRAIN E7 - FILTER CAP FOR HYDRAULIC OIL TANK CLEAN E8 - SUCTION STRAINER FOR HYDRAULIC OIL TANK CLEAN E9 - HYDRAULIC RETURN OIL FILTER CHANGE Place the lift truck on level ground with the engine stopped, and the mast lowered as far as possible.
  • Page 101 E10 – BRAKE PEDAL AXLES E10/2 GREASE To be carried out weekly, if the lift truck has been operated for less than 50 hours during the week. In the event of prolonged use in an extremely dusty or oxidising atmosphere, reduce this interval to 10 working hours or every day.

  • Page 102: F - Every 2000 Hours Of Service

    F1 - COOLING FLUID F1/1 DRAIN MI 15 D S1-E3 / MI 18 D S1-E3 MI 20 D S2-E3 / MI 25 D S2-E3 MI 30 D S2-E3 / MI 35 D S2-E3 These operations are to be carried out if necessary or every two years at the beginning of winter.
  • Page 103 F1 - COOLING FLUID F1/1 DRAIN MI 15 G S2 / MI 18 G S2 MI 20 G S2 / MI 25 G S2 MI 30 G S2 / MI 35 G S2 These operations are to be carried out if necessary or every two years at the beginning of winter. Place the lift truck on level ground with the engine stopped and cold.
  • Page 104 - Check the tightening torque of the wheel nuts with a torque wrench. Wheel nut tightening torques MI 15 D S1-E3 / MI 15 G S2 / MI 18 D S1-E3 / MI 18 G S2 • Front wheels: 157-176 N.m MI 20 D S2-E3 / MI 20 G S2 / MI 25 D S2-E3 / MI 25 G S2 / MI 30 D S2-E3 / MI 30 G S2 / MI 35 D S2-E3 / MI 35 G S2 441-588 N.m...
  • Page 105 3-35...

  • Page 106: G - Occasional Maintenance

    - Running out of fuel. NOTE: Ensure that the level of fuel in the tank is sufficient. Perform bleeding in the following order: MI 15 D S1-E3 / MI 18 D S1-E3 G1/1 BLEEDING FROM THE FUEL FILTER - Raise the engine cover (see: 2 - DESCRIPTION: INSTRUMENTS AND CONTROLS).
  • Page 107 G2 - LPG CYLINDER G2/1 CHANGE MI 15 G S2 / MI 18 G S2 MI 20 G S2 / MI 25 G S2 MI 30 G S2 / MI 35 G S2 Comply with the following instructions when changing the LPG cylinder: - Choose a well ventilated location provided for this purpose.

  • Page 108: Rear Wheel

    - Loosen the nuts of the wheel to be changed until they can be easily removed. REAR WHEEL For this operation, we advise you to use the hydraulic jack (MANITOU Part number 505507). - Place the jack under the counterweight. It must be situated in the middle and under the flat G3/2 part of the counterweight (fig.
  • Page 109 - Take into account the position of the lift truck center of gravity when lifting (fig. G4/1). A = 648 mm B = 772 mm MI 15 D S1-E3 A = 776 mm B = 644 mm MI 15 G S2...
  • Page 110 G6 - LIFT TRUCK ON A PLATFORM G6/1 TRANSPORTING Ensure that the safety instructions connected to the platform are respected before the loading of the lift truck and that the driver of the means of transport is informed about the dimensions and the weight of the lift truck (see: 2 - DESCRIPTION: CHARACTERISTICS).
  • Page 111 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE...
  • Page 113 TABLE OF CONTENTS INTRODUCTION TECHNICAL SPECIFICATIONS OF ATTACHMENTS ATTACHMENT SHIELDS...
  • Page 114 In this case, the movement cut-out must be switched on and the transverse attitude perfectly horizontal. Only attachments approved by MANITOU are to be used on our lift trucks (see: 4 - ADAPTABLE ATTACHMENTS IN OPTION ON THE RANGE: TECHNICAL SPECIFICATIONS OF ATTACHMENTS).

  • Page 115: Technical Specifications Of Attachments

    **: Double Mast With Total Free-Acting Lift (DLL) ***: Triple Mast With Free-Acting Lift (TLL) STANDARDISED SIDE-SHIFT CARRIAGE MI 15 D S1-E3 / MI 15 G S2 MI 18 D S1-E3 / MI 18 G S2 HC 15/18 * HC 15/18 **...
  • Page 116 **: Double Mast With Total Free-Acting Lift (DLL) ***: Triple Mast With Free-Acting Lift (TLL) FORK POSITIONER WITH SIDE-SHIFT MI 15 D S1-E3 / MI 15 G S2 MI 18 D S1-E3 / MI 18 G S2 55K-FPS-A253 * 55K-FPS-A253 **...

  • Page 117: Load Back Rest

    STANDARDISED FORK MI 15 D S1-E3 / MI 15 G S2 MI 18 D S1-E3 / MI 18 G S2 PART NUMBER 916182 Section 100x35x1070 Weight 39 kg STANDARDISED FORK MI 20 D S2-E3 / MI 20 G S2 MI 25 D S2-E3 / MI 25 G S2...

  • Page 118: Attachment Shields

    ATTACHMENT SHIELDS FORK PROTECTOR PART NUMBER 227801...

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