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Acer e-mill 3VSII Operation Manual

Vertical turret w/ toshiba & fuji inverter
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OPERATION MANUAL
Vertical Turret Milling Machine
Model: e-mill 3VS & 3VSII, e-mill 3VK
e-mill 3VKH, e-mill 5VK, e-mill 6VK
Taiwan: Ya-Gin Machine Tool Manufacturing Inc.
No. 101, 506 Lane, Seng-Tso Road,
Seng Karng District, Taichung City, Taiwan
Tel: 886-4-2520-4120
CA: Springwood Industrial, Inc.
2320 E. Valencia Drive
Fullerton, CA 92831
Tel: 714-871-5558
NJ: Klim Industrial, Inc.
244 N. Randolphville Rd.
Piscataway, NJ 08854
Tel: 732-752-9100
Revised: 4/18/19
ACER
w/ Toshiba & Fuji Inverter
Fax: 886-4-2520-4123
Fax: 714-871-5554
Fax: 732-752-9101
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  Summary of Contents for Acer e-mill 3VSII

  • Page 1 ACER OPERATION MANUAL Vertical Turret Milling Machine Model: e-mill 3VS & 3VSII, e-mill 3VK e-mill 3VKH, e-mill 5VK, e-mill 6VK w/ Toshiba & Fuji Inverter Taiwan: Ya-Gin Machine Tool Manufacturing Inc. No. 101, 506 Lane, Seng-Tso Road, Seng Karng District, Taichung City, Taiwan...
  • Page 2 ATTENTION We are grateful that you have chosen our product! We are confident that our Milling Machines will satisfy your expectations with their many outstanding features, such as: rigidity, high accuracy, versatility, etc. In order to achieve the highest possible performance from our machines, we expect all operators and those concerned with maintenance to READ THIS MANUAL CAREFULLY BEFORE STARTING.
  • Page 3: Table Of Contents

    CONTENT Page# 1. SAFETY INSTRUCTIONS 1-1. General Safety Instructions For Operating The Machine 1-1-1 Safety instructions for work holding 1-2. Maintenance Safety Instruction 1-3. Installation Precautions 1-3-1 Grounding 1-3-2 Environmental conditions 1-4. Safety Precaution 1-4-1 Before powering on the machine 1-4-2 Routine inspections 1-4-3 Warm-up 1-4-4 Preparations...
  • Page 4 Page# E. Electrical Part List with Part Number Listed F. Amendment of UL Part List (File No: TR14101501; Date: 4/11/19) 4-7. Alignment of Head 5. LUBRICATION 5-1. Lubrication System of e-mill 3VS and 3VSII 5-2. Lubrication System of e-mill 3VK 5-3.
  • Page 5 Page# 7-10-1. Daily maintenance 7-10-2. Weekly maintenance 7-10-3. Six month maintenance 7-10-4. Yearly maintenance 7-10-5. Points to watch on doing maintenance 7-11. Tables for Material Cutting Information 8. MECHANICAL DRAWING & PARTS BREAKDOWN LIST 8-1 3HP (Milling Head) 8-2. 3HP Head Top Housing 8-3.
  • Page 6: Safety Instructions

    1. SAFETY INSTRUCTIONS WARNING Do not install, operat e or service this machine until : 1) You have read and understand the safety instructions on the pages that follow. 2) You have read and understand the operator’s manual, especially knowing the function and location of all machine controls, and read manuals on all relative accessories.
  • Page 7 5) Keep the machine and area around it clean and well lighted. Never allow chips, coolant or oil to remain on the floor. Do not leave loose objects on and around the machine. 6) Clothing : * Wear safety glasses with eye shields at all times. Protect your eyes. Never use a compressed air house to remove chips from a machine.
  • Page 8: Safety Instructions For Work Holding

    20) Coolant and oil can make surfaces on the machine slippery. They can also present an electrical hazard if the machine has power on. For these reasons, please do not stand on any part of the machine at any time. 1-1-1 Safety instructions for work holding 1) Never run a job on this machine until you are 100% sure the work piece is being held in such a manner as withstand the centrifugal force from rotation and...
  • Page 9: Maintenance Safety Instruction

    5) Always be sure the tool holder or accessory is locat ed correctly on the spindle taper and it is securely pulled to the face of the spindle. 6) Be sure any item bolted or clamped to a vise or fixture is securely fastened before starting the spindle.
  • Page 10: Grounding

    Wiring 1) Be sure to use electrical conductors with performance ratings equivalent or superior to those described in the Maintenance Manual. 2) Do not connect to the same power distribution panel that is intende d for devices, which can cause line noise, such as, welders and high frequency quenching machines.
  • Page 11: Environmental Conditions

    Common grounds: Resistance ground number of devices connected to the grounding (Ω) Never ground equipment as shown in the lower figure (FORBADE!) : (Wrong) 1-3-2. Environmental conditions Generally, the machine will be installed at the places wi th the following conditions. However, these may change over a period of time or in response to seasonal changes.
  • Page 12 Basic Operating Practices DANGER 1) Some control panels, transformers, motors junction boxes and other parts have high-voltage terminals, these should not be touched or a severe electric shock will be sustained. 2) Do not touch a switch with wet hands. This, too, can cause an electric shock. WARNING 1) The emergency stop push -button should be well known so that it can be operated at any time without having to look for it.
  • Page 13: Before Powering On The Machine

    1-4-1. Before powering on the machine DANGER Cables, cords or electric wires whose insulation is damaged can cause current leaks and electric shocks. Before using them on any machine, please check their conditions. WARNING 1) Be sure the instru ction manual or the operation manual is fully understood. Every function and operation should be completely clear.
  • Page 14: Warm-Up

    CAUTION 1) Check lubrication gauge for proper reading (only for 6VK) . 2) Check spindle, coolant motor (only for 6VK), powerfeeds (only for 6VK) and other parts for abnormal noises. 3) Check the motor lubrication and sliding parts for evidence of proper lubrication. 4) Check safety covers and safety devices for proper operation (optional accessories).
  • Page 15: Operation

    All machineries make sound when operating. With an assistance from noise dosimeter, the noise level generated when cutting a work piece on ACER mills is recorded at 76.07 dB(A). This is documented as follows, Equivalent A-weighted Sound pressure level according to EN ISO 3746: 76.07 dB(A) Uncertainty, K in decibels: 4.0 dB (A) according to EN ISO 4871...
  • Page 16: To Interrupt Machine

    be used reliably to determine whether or not further precautions are required. Factors that influence the actual level of exposure of the workforce include characteristics of the work room, the other sources of noise, etc. i.e. the number of machines and other adjacent processes. Also the permissible exposure level can vary from country to country, this information, however, will enable the user of the machine to make a better evaluation of the hazard and risk.
  • Page 17: Safety Devices

    8) Clean the coolant filter and tank routinely. 1-4-9. Safety devices 1) Table guard with doors (optional). 2) Chip pan (6VK only). 3) Column side guard (optional). 4) Travel limit switches (6VK only). 5) Emergency stop push buttons. 1-4-10. Maintenance operation p reparations 1) Do not proceed with any maintenance operation unless being instructed to do by the foreman.
  • Page 18: Unit Operation Is Begun After Maintenance

    2) Over-travel limit and interlock mechanisms including functional parts should not be removed or modified. 3) When working at a height level, please use steps or ladders which are maintained and controlled daily for safety. 4) Fuses, cables, etc. should be made by qualified manufacturers and then they can be deployed.
  • Page 19 Labels are numbered as above! The label positions for e-mill 3VS, 3VSII, 3VK, 3VKH, and 5VK are indicated on the photo by numbers. (Model machine shown is e-mill 3VK!) - 18 -...
  • Page 20 The label positions for e-mill 6VK are indicated on the photo by numbers. (Note: Label #1 for 5VK is also located at the shown position.) - 19 -...
  • Page 21: Specification

    2. SPECIFICATION 2-1 Machine Specification e-mill 3VS & e-mill 3VSII 51" 8 3/4" 2 1/2" 6 3/4" Min. 1295mm 222mm 64mm 171mm 88" 63" 20 3/4" 18 1/2" 12" 18 3/4" Max. 2235mm 1600mm 527mm 470mm 305mm 476mm Figure 1. Principal Dimension of 3VS &3VSII...
  • Page 22 87 in. (2210mm) Net Weight 2330 lbs. (1060 kgs) 2380 lbs. (1080 kgs) Shipping Weight 2530 lbs. (1150 kgs) 2580 lbs. (1173 kgs) Power Electrical Supply – 60/50 phase 220/230/380/415/ 440/460/575V Color Standard Machine Gray/ACER White with Burgundy Stripes - 21 -...
  • Page 23 e-mill 3VK 56" 11 1/4" 2 1/2" 4" Min. 1422mm 285mm 64mm 102mm 88" 78" 35 1/4" 18 1/2" 18" 27" Max. 2235mm 1981mm 895mm 470mm 458mm 686mm Figure 2. Principal Dimension of 3VK - 22 -...
  • Page 24 7 x 10 ft. (2.1 x 3.1m) Height 96 in. (2438mm) Net Weight 3300 lbs. (1500kgs) Shipping Weight 3498 lbs. (1590kgs) Power Electrical Supply – 60/50 phase 220/230/380/415/ 440/460/575V Color Standard Machine Gray/ACER White with Burgundy Stripes - 23 -...
  • Page 25 e-mill 3VKH 56" 11 1/4" 2 1/2" 4" Min. 1422mm 285mm 64mm 102mm 94" 79" 35 1/4" 22 1/2" 18" 27" Max. 2388mm 2007mm 895mm 572mm 533mm 686mm Figure 3. Principal Dimension of 3VKH - 24 -...
  • Page 26 3.1m) Height 96 in. (2439mm) Net Weight 3550 lbs. (1614kgs) 3700 lbs. (1682kgs) Shipping Weight 3749 lbs. (1704kgs) 3899 lbs. (1772kgs) Power Electrical Supply – 60/50 phase 220/230/380/415/ 440/460/575V Color Standard Machine Gray/ACER White with Burgundy Stripes - 25 -...
  • Page 27 e-mill 5VK 2" 2 1/4" Min. 50mm 57mm 22 1/2" 23 3/4" Max. 572mm 603mm Figure 4. Principal Dimension of 5VK - 26 -...
  • Page 28 3.1m) Height 96 in. (2439mm) Net Weight 3750 lbs. (1705kgs) 3900 lbs. (1773kgs) Shipping Weight 3949 lbs. (1795kgs) 4099 lbs. (1863kgs) Power Electrical Supply – 60/50 phase 220/230/380/415/ 440/460/575V Color Standard Machine Gray/ACER White with Burgundy Stripes - 27 -...
  • Page 29 e-mill 6VK 2" 2 1/4" Min. 50mm 57mm 22 1/2" 23 3/4" Max. 572mm 603mm Figure 5. Principal Dimension of 6VK - 28 -...
  • Page 30 7 x 10 ft. (2.1 x 3.1m) Height 95 in. (2413mm) Net Weight 4960 lbs. (2255kgs) Shipping Weight 5181 lbs. (2355kgs) Power Electrical Supply – 60/50 phase 220/230/380/415/ 440/460/575V Color Standard Machine Gray/ACER White with Burgundy Stripes - 29 -...
  • Page 31: Milling Head Specification

    2-2 Milling Head Specification Milling Head Specification 3VS/3VSII/3VK 3VKH Model 3 HP (2.25KW) 5 HP (3.75KW) Power 1750 Motor RPM Speed Range RPM Variable Speed 0~520 0~560 High 500~4500 500~4500 5" (127mm) Quill Travel 3.375" (86mm) 3.94" (100mm) Quill Diameter NST/ISO #40 Spindle Taper 2.677"...
  • Page 32: Features & Description Of Machines

    2-3 Features & Description of Machines e-mill 3VS & 3VSII (Note: e-mill 3VK has similar features!) Features of 3VS & 3VSII Item# Description Item# Description Item# Description Ram Adaptor One-shot Lube Column Dovetail Way Knee Crank Handle Spindle Turret Dish-in Base Head Housing Column Pedestal...
  • Page 33 e-mill 3VKH (Note: e-mill 5VK has similar features except no ram adaptor!) Features of 3VKH Item# Description Item# Description Item# Description Ram Adaptor One-shot Lube Column Dovetail Way Knee Crank Handle Spindle Turret Dish-in Base Head Housing Column Pedestal Control Panel Electric Cabinet Knee Spindle Motor...
  • Page 34 e-mill 6VK Features of 6VK Item# Description Item# Description Item# Description Auto Lubricator Table Lock Turret Chip Pan Table Halogen Light Dish-in Base Table Stop Bracket Coolant Nozzle Pedestal Column Square Way Column Knee Crank Handle Spindle Table Dovetail Way Elevation Motor Operation Panel Saddle Lock...
  • Page 35: Uncrating & Cleaning

    3. UNCRATING & CLEANING Carefully remove protective crating so machine and parts are not marred or damaged. In the event of damage in transit, immediately notify the distributor from whom the machine was purchased, as well as the transportation company making delivery.
  • Page 36: Lifting Machine

    4-1 Lifting Machine The column and base are a one -piece casting. Machi ne should be lifted by placing a sling under the ram. (Sling is made from polyester webbing and flat nylon, 2” wide, 1/5” thickness , 8 meters length and rated breaking strength at 4,400lbs or 2,000kgs.) Note: Position of ram and table when lifting with a sling.
  • Page 37 e-mill 3VK Figure 7. Lifting method of e -mill 3VK - 36 -...
  • Page 38 e-mill 3VKH & e-mill 5VK Figure 8. Lifting method of e -mill 3VKH & e-mill 5VK - 37 -...
  • Page 39: Solid Foundation

    When setting machine on a floor that has any surface irregularities , shims should be used to correct this condition to the greatest extent possible . See figure illustrated for installation layout. e-mill 3VS & e-mill 3VSII Figure 9. Installation layout - 38 -...
  • Page 40 NOTE IT IS RECOMMENDED TH AT THE MACHINE BE SECURED TO THE FLOOR TO PREVE NT MOVEMENT OR TIPPING DUE TO OF F-CENTER LOADING. Before securing machine to floor (i.e. tightening hold down bolts) make certain all four corners are ma king contact with floor after machine is leveled. If above condition is not met, it is possible to twist the column and put a bind into the ways .
  • Page 41 e-mill 3VKH & e-mill 5VK Figure 11. Installation layout - 40 -...
  • Page 42 e-mill 6VK Figure 12. Installation layout - 41 -...
  • Page 43: Leveling Machine

    4-3 Leveling Machine Set machine by leveling the work table lengthwise and crosswise with engineering precision levels. 4-4 Handles When crating, the three ball crank handles are sometimes turned to face the machine. In this case the handles should be reversed before opera tion. 4-5 Connecting Power S upply To connect the machine to the plant’s power source, please have a qualified electrician proceed as follows:...
  • Page 44 2. Connect machine wiring to power supply making sure connection is in compliance with all local electrical codes and safety regulations . 3. Check for correct spindle rotation. In the HIGH SPEED range, the spindle should rotate clockwise when viewed from the to p of the machine. NOTE DRUM SWITCH AND HI -NEUTRAL-LO LEVER MUST BE IN “HI”...
  • Page 45: Wiring Diagram

    4-6 Wiring Diagram A. Regular Circuit Diagram for 3VS, 3VSII, 3VK, 3VKH, 5VK - 44 -...
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  • Page 49 The Control Panel - 48 -...
  • Page 50 Control Panel Item# Part# Description 9500 Emergency Switch 9501 F/R Switch 9502 Variable Resistor 9503-2 Digital Counter - 49 -...
  • Page 51 Electric Cabinet Layout - 50 -...
  • Page 52 Electric Component List - 51 -...
  • Page 53: Regular Circuit Diagram For 6Vk

    B. Regular Circuit Diagram for 6VK - 52 -...
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  • Page 56 Operation Panel Description of Control Panel 1. Emergency Stop Switch 2. Spindle Start Switch 3. Spindle Stop Switch 4. X-Y Axis Start Switch 5. X-Y Axis Stop Switch 6. Up Start Button 7. Down Start Button HL. Indicator Light Power CS1.
  • Page 57 Second Operation Panel (Control Panel) Item# Part# Description 9500 Emergency Switch 9501 F/R Switch 9502 Variable Resistor 9503-2 Digital Counter - 56 -...
  • Page 58 Electric Cabinet Layout - 57 -...
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  • Page 60 Electric Component List ACER Model: 6VK 230/460V 5HP Item # Description and function Suppliers Reference Technical data Supplier 1 TR1 Transformer LCP-TBS JY- 270 500VA 0-480V/0-110V LUNG GHI 2 SQ1 Supply disconnecting Switch ZH-C316 440V 15KA/16A KEDU 3 FU1 Fuse Blocks...
  • Page 61: Ul Electric Diagram For 3Vs, 3Vsii, 3Vk, 3Vkh, 5Vk

    C. UL Electric Diagram for 3VS, 3VSII, 3VK, 3VKH, 5VK - 60 -...
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  • Page 63 Control Panel Item# Part# Description 9500 Emergency Switch 9501 F/R Switch 9502 Variable Resistor 9503-2 Digital Counter Input power at 230V/3P/60HZ, the power disconnect breaker is at 25A, wiring must be 3.5mm or greater. Input power at 460V/3P/60HZ, the power disconnect breaker is at 20A, wiring must be 3.5mm or greater.
  • Page 64 Electric Cabinet Layout - 63 -...
  • Page 65 Electric Component List - 64 -...
  • Page 66: Ul Electric Diagram For 6Vk

    D. UL Electric Diagram for 6VK - 65 -...
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  • Page 68 Operation Panel Description of Operation Panel 1. Emergency Stop Switch 2. Spindle Start Switch 3. Spindle Stop Switch 4. X-Y Axis Start Switch 5. X-Y Axis Stop Switch 6. Up Start Button 7. Down Start Button HL. Indicator Light Power CS1.
  • Page 69 Second Operation Panel ( Control Panel) Item# Part# Description 9500 Emergency Switch 9501 F/R Switch 9502 Variable Resistor 9503-2 Digital Counter - 68 -...
  • Page 70 Electric Cabinet Layout - 69 -...
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  • Page 72 Electric Component List - 71 -...
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  • Page 74: Electrical Part List With Part Number Listed

    E. Electrical Part List with Part Number Listed Regular electrical part list for e-mill 3VS, 3VSII, 3VK, 3VKH, 5VK & 6VK - 73 -...
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  • Page 76 UL listing electrical part list for e -mill 3VS, 3VSII, 3VK, 3VKH, 5VK & - 75 -...
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  • Page 78: Amendment Of Ul Part List (File No: Tr14101501; Date: 4/11/19)

    F. Amendment of UL Parts List (File No: TR14101501; Date: 4/11/19) - 77 -...
  • Page 79: Alignment Of Head

    4-7 Alignment of Head: In case of precision work where it is necessary to have head perfectly square with the table, please use method described below. To set head square to table, see figure 13 for 3VS, 3VK, and 3VKH & figure 14 for 5VK and 6VK. This must be done with Ram A dapter on Ram by adjusting Ram A dapter through vertical adjusting worm shaft.
  • Page 80: Lubrication

    5. LUBRICATION Do not operate machine until properly lubricated: (A)Way surfaces and lead screws (Sunoco waylube #80 or equivalent); one pump daily. (B)Milling head and spindle bearings (S.A.E. 10 or 10W light oil) ; weekly. (C)Elevation screw (Shell Carnea Oil 41); twice weekly. (D)Motors are greased for life of bearings.
  • Page 81: Lubrication System Of E-Mill 3Vk

    5-2 Lubrication System of e -mill 3VK Item# Part# Description Item# Part# Description 9001 Hand Oiler 9002 Aluminum Pipe (4mm) 9004 A4 Distributing Joint 9022 Elbow Joint 9060 Flexible Oil Tube (500mm) 9009 A12 Distributing Joint 9005 Oil Check Valve-ST1 9008 Oil Check Valve-ST2 9007...
  • Page 82: Lubrication System Of E-Mill 3Vkh And 5Vk

    5-3 Lubrication System of e -mill 3VKH & 5VK Item# Part# Description Item# Part# Description 9001 Hand Oiler 9001 Aluminum Pipe (4mm) 9021 A4 Distributing Joint 9004 A3 Distributing Joint 9022 Elbow Joint 9060 Flexible Oil Tube (500mm) 9009 A12 Distributing Joint 9005 Oil Check Valve-ST1 9008...
  • Page 83: Lubrication System Of E-Mill 6Vk

    5-4 Lubrication System of e -mill 6VK Item# Part# Description Item# Part# Description 9054 Auto Lubrication Pump 9001 Aluminum Pipe (4mm) 9055 PJD4- Distributing Joint 9058 PT4 Distributing Joint 9056 SS5 Distributing Joint 9059 Flexible Oil Tube 9057 Oil Check Valve-PV4 9057 Oil Check Valve-PV4 9053...
  • Page 84: Lubrication Schedule For All E-Mills

    5-5. Lubrication Schedule for A ll e-mills LUBRICATING AREA LUBRICANT FREQUENCY QUANTITY SHELL CORNEA OIL 41 MOBIL VACTRA #2 X & Y LEAD SCREWS SONOCO GARGOYLE VACTRA NO. 2 CENTRALIZED LUBRICATION FEW PUMPS DAILY SADDLE TABLE PUMP DAILY UNTIL VISUALLY WAYS CHECK LEVEL SEEING OIL...
  • Page 85: Msds For Lubricant In Lubrication Pump

    5-6. MSDS for Lubricant in Lubrication Pump - 84 -...
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  • Page 92: Operation

    6. OPERATION Note: Safety operation rules review 1. SECURE WORK. Use chuck to hold work piece when it is practical. It is safer than using your hand and this way it frees operator’s hands to operate the lathe. 2. DO NOT OVERREACH. Keep proper footing and balance at all times. 3.
  • Page 93 20. Never use the high spe ed range continuously over one hour. 21. KEEP CUTTING TOOLS TIGHT during operation. - 92 -...
  • Page 94: Nomenclature

    6-1 Nomenclature e-mill 3VS, 3VSII, 3VK & 3VKH Item # Description Item # Description EMERGENCY STOP QUILL STOP KNOB RPM DIGITAL COUNTER FEED CONTROL LEVER FOR/REV SWITCH QUILL VARIABLE SPEED RESISTOR SPINDLE SPINDLE BRAKE HANDLE MICROMETER ADJUSTING NUT & LOCKNUT SPINDLE BRAKE LIMIT SWITCH INDICATOR MOUNTING ROD POWER FEED TRANSMISSION ENGAGEMENT CRANK...
  • Page 95 e-mill 5VK & 6VK Item # Description Item # Description EMERGENCY STOP FEED CONTROL LEVER RPM DIGITAL COUNTER MICROMETER ADJUSTING NUT & LOCKNUT FOR/REV SWITCH QUILL VARIABLE SPEED RESISTOR SPINDLE SPINDLE BRAKE HANDLE INDICATOR MOUNTING ROD SPINDLE BRAKE LIMIT SWITCH QUILL LOCK HANDLE POWER FEED TRANSMISSION ENGAGEMENT CRANK QUILL FEED HANDLE...
  • Page 96: Draw Bar

    6-2 Draw Bar DO NOT attempt to change spindle RPM u nless the motor is running, expressed speeds will only be approximate. Belt wear will cause variations in speed, from the speed indicated by the digital counter . When tightening or loos ening the drawbar, it is necessary to lock the spindle. To do this, use the spindle brake (5 ) which is located on the left side of the belt housing.
  • Page 97: Power Feed Engagement Crank

    CAUTION DO NOT SHIFT HI-LO LEVER WHILE THE M OTOR IS RUNNING. 6-6 Power Feed Engagement Crank(#7) Engages power feed worm gear. When lever is in right hand hole, power feed is engaged. To disengage, pull knob out and turn crank clockwise and move to opposite position.
  • Page 98: Feed Control Lever

    quill feed handwheel may be disengaged by moving them outward approximately ”. NOTE The feed control lever must be engaged in order to use manual feed controls. The Quill Feed hand le and Manual Feed Handwheel may be taken off when not in use. 6-10 Feed Control Lever (#11 on 5HP &...
  • Page 99: Ram Position

    6-15 Ram Position A. Ram can be moved by loosening three ram lock studs on turret and moving to desired position. CAUTION CARE SHOULD BE TAKEN TO LOCK RAM SECURELY AFTER SETTING. NOTE It is recommended that on heavy milling work, head should be kept as close to column as possible, where maximum rigidity is obtained.
  • Page 100 for heavier cuts with a minimum of vibration. The saddle locking lever is located on the left-hand side of the saddle. Excessive pressure can cause slight table bind. Use moderate clamping pressure, as this will hold saddle sufficiently. The table clamp levers are located on the front of saddle and should always be clamped when longitudinal movement is not required.
  • Page 101: Operation Recommendations

    For 3VS, 3VSII & 3VK For 3VKH, 5VK & 6VK Figure 17. Knee clamping lever 6-17. Operation Recommendations Use 2, 3, or 4 flute end mills. Eight flute end mills are usually not as satisfactory for general milling. When using shell mills, face mills or any other tooling, proper machining practice should be observed.
  • Page 102 When shifting to “LO” DO NOT FORCE THE LEVER if the back -gears to not mesh. Hold the lever so that the gears are clear of one another, r otate the spindle nose by hand until the gears line up, then put the unit in “LO” (back -gear). 500 to 4500 RPM is obtained through the direct drive and is referred to as high range.
  • Page 103: Safety Accessories For All Models

    6-18. Safety Accessories for All Models Chip pan, side column guards and table guard assembly - 102 -...
  • Page 104: Maintenance

    7. MAINTENANCE 7-1 Adjustment of Table Gib: The table is provided with a full length tapered gib in the saddle, and an adjusting screw on the left side. To take up gib, tighten g ib adjusting screw slightly and repeat until a slight drag is felt when moving the table by hand. For 3VS, 3VSII, 3VK For 3VKH, 5VK &...
  • Page 105: Removing Table & Saddle

    Adjustment of knee g ib: Remove chip wiper and adjust screw until smooth movement is attained. Replace chip wiper. For 3VS, 3VSII, 3VK For 3VKH, 5VK & 6VK Figure 20. Knee/column gibs 7-3 Removing Table & Saddle Remove the following: ball crank, handles, dial holders and bearing brackets. Remove the lead screw and slide the tabl e from the saddle.
  • Page 106: Removing The Motor

    Cross leadscrew adjustment Crank the saddle to middle position, withdraw 4 screws “D”, pull the saddle forward to expose screws “B”, unscrew screw “B” a few turns, slowly turn handle “C” while tightening adjusting nut until 0.004” or 0.005” is obta ined. Lock screw “B”...
  • Page 107: Changing The Vari-Drive Belt-The V Belt

    7-6 Changing the Vari -drive Belt—the V Belt Complete the previous procedures for removing the motor then remove the three screws (A) and lift out the top bearing cap (B). Next remove the six screws (D), then holding the belt housing (E) to the base. Remove the old belt and replace it with a new belt.
  • Page 108: Returning Spring Replacement

    7-8 Returning Spring Replacement Move quill to top p osition and apply quill lock, remove screw (A), hub (B) and key (C) and screws (D), allowing housing to rotate slowly releasing spring tension. Lift end of spring from peg on the pinion shaft. Rotate Housing (E) counter -clockwise from head casting, remov e spring from housing.
  • Page 109: Recommended Spare Part List

    7-9. Recommended Spare Part List Spare parts are always a concern for the users. Below lists are recommended by the manufacturer. The time frame for the using the spare parts are estimated at one to two years depending on the machines’ usage. Please carefully select and pur chase the parts needed for individual mill.
  • Page 110 B. For regular e-mill 6VK - 109 -...
  • Page 111 C. For UL listing e-mill 3VS, 3VSII, 3VK, 3VKH & 5VK - 110 -...
  • Page 112 D. For UL listing e-mill 6VK - 111 -...
  • Page 113: Recommended Maintenance Schedule

    7-10. Recommended Maintenance Schedule 7-10-1. Daily maintenance: 1. Check the oil level of lubrication pump. Add more if it is below low level. 2. Check all lubrication points to see if oil is present? 3. Check coolant pump to see if it is still operational? (6VK only) 4.
  • Page 114: Points To Watch On Doing Maintenance

    5. Replace V-belt on the top housing to ensure power transferring efficiency. 6. Check all function on the machine, ie, automatic downfeed, spindle RPM, etc., to ensure machine’s workabilit y. 7. Clean all leadscrews, and replace with new lubricant. 8. Remove all gibs, clean, and re -install them to original specification. 9.
  • Page 115: Tables For Material Cutting Information

    7-11. Tables for Material Cutting Information GENERAL SPEED RECOMM ENDATIONS Feet Per Minute Material to be Cut Rough Rough Light and Finish Finish Cast Iron - Soft (Under 200 Brinnell) 80-90 Cast Iron - Med (200-300 Brinnell) 60-70 Cast Iron - Hard (Over 300 Brinnell) 50-60 Steel (Chrome Nickel 40 -45 Shore) Steel (Stainless)
  • Page 116 TABLE OF CUTTING SPE EDS AND FEEDS Feet Per Minute Diameter Revolutions Per Minute , Inches 1/16” 1/8” 3/16” 1/4” 5/16” 3/8” 7/16” 1/2” 5/8” 3/4” 7/8” 1” 1 1/8” 1 1/4” 1 3/8” 1 1/2” 1 5/8” 1 3/4” 1 7/8”...
  • Page 117: Mechanical Drawing & Parts Breakdown List

    8. Mechanical Drawings & Parts Breakdown List Note: When ordering parts, please be prepared with, 1. Machine model & serial number. 2. Item number. 3. Part number and description. 4. Year of Production. 5. Voltage & horsepower. 6. Quantity - 116 -...
  • Page 118: 3Hp (Milling Head)

    8-1 3HP (MILLING HEAD) - 117 -...
  • Page 119 3HP (MILLING HEAD) ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION QT'Y 6141 B1+17 RD.HD Screw 6140 Bevel Pinion Washer 6139 Feed Bevel Pinion 6183 Feed Worm Gear Shaft Sleeve 6137 Worm Cradle Bushing 6123 Set Screw 6136 Worm Gear Spacer 6134 Fed Drive Worm Gear 6133...
  • Page 120 3HP (MILLING HEAD) - 119 -...
  • Page 121 3HP (MILLING HEAD) ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION QT'Y 6252 Needle Bearing #BA66 6227 Bushing 6225 Worm 6224 Feed Worm Shaft Bushing 6223 Feed Worm Shaft Thrust Washer 6221 Bushing 6220 Feed Reverse Bevel Gear 6222 Feed Reverse Clutch 6220 Feed Reverse Bevel Gear 6221...
  • Page 122 3HP (MILLING HEAD) - 121 -...
  • Page 123 3HP (MILLING HEAD) ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION QT'Y 6189 Round Head Screw 6228 Mock-it Lock Scrw 6228 Socket Set Screw 6246 Lock Screw 6246-1 Socket Set Screw 6191 Compression Spring Overload Clutch Lever 6193 Spring Plunger 6186 Quill Pinion Shaft Bushing 6190 Pinion Shaft Worm Gear Spacer...
  • Page 124 3HP (MILLING HEAD) - 123 -...
  • Page 125 3HP (MILLING HEAD) ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION QT'Y 6236 Cam Rod Sleeve Assy 6241 Roll Pin 6242 B120 Compression Spring 6240 B121 Trip Plunger 6118-1 Trip Plunger Bushing 6118 B124 Feed Trip Plunger 6210 B125+126 Handwheel 6084 B127 Spindle 6086...
  • Page 126 3HP (MILLING HEAD) - 125 -...
  • Page 127 3HP (MILLING HEAD) ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION QT'Y 6243 B159 Micrometer Scale 6115 Snap Ring 16 6108 B161 Quill Micro-stop Nut 6107 B162 Micrometer Nut 6105 B163 Quill Stop Knob 6104 B164 Quill Stop Micro-Screw 6106 Screw 3/8 6172 B166 Quill Pinion Shaft...
  • Page 128: 3Hp Head Top Housing

    8-2. 3HP Head Top Housing - 127 -...
  • Page 129 3HP Head Top Housing ITEM PARTS NO. FACTORY NO. DESCRIPTION Q'TY 7013 VS13 Top Bearing Cap H7088 VS101 Ventilator 7036 VS63 Timing Belt 7038 VS100 Timing Pulley Clutch Sleeve 7081 VS72 Key-- 7039 VS73 Splined Gear Hub 7040 VS74 Spindle Bull Gear 7041 VS77 Bearing-6908ZZ...
  • Page 130 3HP Head Top Housing - 129 -...
  • Page 131 3HP Head Top Housing ITEM PARTS NO. FACTORY NO. DESCRIPTION Q'TY 7059 VS87 Bull Gear Shift Pinion Shaft 7071 VS92 Hi-Low Pinion Block 7072 VS88 Spring Pin 7072-1 VS92-1 Socket HD Cap Screw 7063 VS85 Stud 7062 VS85-1 Spring Washer 7061 VS85-2 Hex Nut...
  • Page 132: 3Hp Head Back Gear

    8-3. 3HP Head Back Gear - 131 -...
  • Page 133 Speed Chanter Housing H7025 VS17 Socket HD Cap Screw 9504 Control Wire Cable 9505 Limit Switch w/Cable H8010-1 VS1-4 ACER Name Plate H8010-2 VS1-5 Limit Switch Bracket Plate 7022-2 Round Socket Cap Screw 7022-3 Spring Washer 7022-4 Hex Nut 7022-5...
  • Page 134 3HP Head Back Gear - 133 -...
  • Page 135 3HP Head Back Gear ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION Q'TY 8067 VS59 Brake Operating Finger 8066 VS60 Snap Ring H8077 VS99 Socket Set Screw 8072 VS54-1 Socket Set Screw 8069 VS57 Bakelite Ball Handle 8070 VS56 Brake Lock Handle 8071-1 VS55-1 Socket HD Cap Screw...
  • Page 136 3HP Head Back Gear - 135 -...
  • Page 137 3HP Head Back Gear ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION Q'TY H8053-2 VS50-2 Belt Housing Base H8064 VS51 Socket HD Cap Screw 8034-5 VS70-1 Spindle Pulley Hub 8027-1 VS04-1 V Belt 8049-1 VS71-1 8063-2 VS07-1 Grease Add Name Plate 8059 Drive Screw 8063-3...
  • Page 138: 5Hp (Milling Head) Hand Feed Ass'y

    8-4. 5HP (MILLING HEAD) HAND FEED ASS’Y - 137 -...
  • Page 139 5HP (MILLING HEAD) HAND FEED ASS’Y Q’TY ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION 5K-6208 Hex Nut 5K-6207 M6x16 Socket Set Screw 5K-6206 M5x35 Socket HD Cap Screw 5K-6205 Clutch Arm Cover 5K-6204 5x20 Roll Pin 5K-6203 FB96 Overload Clutch Trip Lever 5K-6195-1 Snap Ring 5K-6201...
  • Page 140 5HP (MILLING HEAD) HAND FEED ASS’Y - 139 -...
  • Page 141 5HP (MILLING HEAD) HAND FEED ASS’Y Q’TY ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION 5K-6180 FB177 Spring Cover 5K-6180-1 M5x12 Socket HD Cap Screw 5K-6182 B176 Pinion Shaft Hub Sleeve 5K-6183 B172 Pinion Shaft Hub Screw 5K-6178 B175 Rack Feed Handle Hub 5K-6177 M8x6 Socket Set Screw...
  • Page 142: 5Hp (Milling Head) Spindle Ass'y

    8-5. 5HP (MILLING HEAD) SPINDLE ASS’Y - 141 -...
  • Page 143 5HP (MILLING HEAD) SPINDLE ASS’Y Q’TY ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION 5K-6090 Snap Ring 5K-6092 Ball Bearing- 6008LLB 5K-6094-1 M8x6 Socket Set Screw 5K-6094 FB129 Lock Nut 5K-6093 Ball Bearing- 7010 5K-6096 FB137 Bearing Spacer- Small 5K-6095 FB136 Bearing Spacer- Large 5K-6097 FB134...
  • Page 144: 5Hp (Milling Head) Auto Feed Ass'y

    8-6. 5HP (MILLING HEAD) AUTO FEED ASS’Y - 143 -...
  • Page 145 5HP (MILLING HEAD) AUTO FEED ASS’Y Q’TY ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION 5K-6157 Cluster Gear Shaft Upper Bearing 5K-6153 FB28 Cluster Gear Assembly 5K-6158 Snap Ring 5K-6156 FB33 Bevel Gear Bearing 5K-6159 FB34 Bevel Gear Thrust Spacer 5K-6151 FB31+35 Cluster Gear Shaft 5K-6160...
  • Page 146 5HP (MILLING HEAD) AUTO FEED ASS’Y - 145 -...
  • Page 147 5HP (MILLING HEAD) AUTO FEED ASS’Y Q’TY ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION 5K-6225 Worm 5K-6224 FB44 Feed Worm Shaft Bushing 5K-6223 Feed Worm Shaft Thrust Washer 5K-6220 B48+49 Feed Reverse Bevel Gear 5K-6217 3x20 Spring Pin 5K-6222 Feed Reverse Clutch 5K-6220 B48+49 Feed Reverse Bevel Gear...
  • Page 148 5HP (MILLING HEAD) AUTO FEED ASS’Y - 147 -...
  • Page 149 5HP (MILLING HEAD) AUTO FEED ASS’Y Q’TY ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION 5K-6108 B161 Quill Micro-Stop Nut 5K-6107 B162 Micrometer Nut 5K-6110 B183 Reverse Trip Ball Lever 5K-6114 B185 Reverse Trip Ball Lever Screw 5K-6109 B184 Feed Reverse Trip Plunger 5K-6118-1 B123 Trip Plunger Bushing...
  • Page 150: 5Hp E-Mill Head Top Housing

    8-7. 5HP E-mill HEAD TOP HOUSING - 149 -...
  • Page 151 5HP E-mill HEAD TOP HOUSING Q’TY ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION 8054 VS11 Motor Pulley Cover 8055 VS12 Socket HD Cap Screw 5E7036 FVS63 Timing Belt 5E7081 FVS72 5E7039 FVS73 Splined Gear Hub 5E7040 FVS74 Spindle Bull Gear 5E7057-2 FVS100 Bull Gear Washer...
  • Page 152 5HP E-mill HEAD TOP HOUSING - 151 -...
  • Page 153 5HP E-mill HEAD TOP HOUSING Q’TY ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION 7066 VS90 Hi-Low Detent Plunger 7067 VS91 Spring 5E7071-1 Socket Set Screw 7071 VS92 Hi-Low Pinion Block 7072-1 VS92-1 Socket HD Cap Screw 7072 VS88 Spring Pin 7070 VS94 Hi-Low Shift Crank...
  • Page 154: 5Hp E-Mill Head Back Gear

    8-8. 5HP E-mill HEAD BACK GEAR - 153 -...
  • Page 155 VS16-6 Speed Changer Housing 9504 Control Wire Cable H8010-3 VS1-6 Round Socket Cap Screw 2 H8010-1 VS1-4 ACER Name Plate 7022-2 Round Socket Cap Screw 2 9505 Limit Switch w/Cable 7022-5 Socket HD Cap Screw H8010-2 VS1-5 Limit Switch Bracket Plate 1...
  • Page 156 5HP E-mill HEAD BACK GEAR - 155 -...
  • Page 157 5HP E-mill HEAD BACK GEAR Q’TY ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION 8036 VS48 Brake Shoe Pivot Sleeve 5E8032 FVS47 Brake Shoe Assembly 8032-1 VS47-1 Round Cap Screw 8031 VS49 Brake Spring H8064 VS51 Socket HD Cap Screw 5EH8053-2 FVS50-2 Belt Housing Base 5E8034-5 FVS70-1...
  • Page 158: 3Vs & 3Vsii Basic Machine

    8-9. 3VS & 3VSII Basic Machine - 157 -...
  • Page 159 3VS & 3VSII Basic Machine ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION QT'Y 5038 B157 Lock Nut 6244-1 Spring Washer 6244 Chem Blacked RD.HD.Screws 16 5016 Ram Adapter Plate 5032 Round HD Drive Screw 5035 Socket Cap Screw M8X35 5033 Quill Housing ADJ.Gear 5034 Roll Dowel Pin 6X30...
  • Page 160 3VS & 3VSII Basic Machine - 159 -...
  • Page 161 3VS & 3VSII Basic Machine ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION QT'Y H 5007-1 C125 Gib Screw Nut 3/8 H 5006 C125 Ram Lock Plunger 5009-1 C119 Ram Lock Stud 5012 C120 Ram Pinion 5031 Plate 5030 C126 Turret Plate 5003 C118 Spider...
  • Page 162 3VS & 3VSII Basic Machine - 161 -...
  • Page 163 3VS & 3VSII Basic Machine ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION QT'Y 3039 Chip Guards Plate Lower 3040 Chip Guards Plate Upper 3037-2 Saddle Knee Wiper Plate 3037 Felt Wipers 3029 Table Lock Plunger 20L 73-1 3029-1 Table Lock Plunger 25L 4001 Knee 12"...
  • Page 164 3VS & 3VSII Basic Machine - 163 -...
  • Page 165 3VS & 3VSII Basic Machine ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION QT'Y 2030 Table Stop Bracket Piece 2031-1 Spring Washer 2032 Hex Nut 3/8 3032 Saddle Lock Plunger 110-1 3032-1 Saddle Lock Plunger 3031 Table Lock Bolt Handle 3030 Saddle Lock Bolt 3035 Table Stop Bracket...
  • Page 166: 3Vk Basic Machine

    8-10. 3VK Basic Machine - 165 -...
  • Page 167 3VK Basic Machine ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION QT'Y 5033 Quill Housing ADJ.Gear 5019 Ram Adapter 5016 Ram Adapter Plate 5027 Pivot Shaft Nut 5023 Set Screw 6X8 5020 Vertical Adjusting Worm 5022 C07-1 Worm Thrust Washer Vertical Adjusting Worm Shaft 5021 166L 5023-1...
  • Page 168 3VK Basic Machine - 167 -...
  • Page 169 3VK Basic Machine ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION QT'Y 3032 Saddle Lock Plunger 39-1 3032-1 Saddle Lock Plunger 3036 Socket HD Cap Screw 10X16 3028 Gib Adjusting Screw 3035 Table Stop Bracket 3026 Saddle / Table Gib 3037 Felt Wipers 3029 Table Lock Plunger 20L...
  • Page 170 3VK Basic Machine - 169 -...
  • Page 171 3VK Basic Machine ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION QT'Y 8039 Bearing Retainer Ring 4041 Socket Head Cap Screw 8X20 4021 Elevating Screw Assembly 4003 Handle 4002 Elevating Crank 4013 Gearshift Clutch Insert 2016 Dial Lock Nut 4010 Dial With 100 Graduations 87-1 4010-1 Spacers...
  • Page 172 3VK Basic Machine - 171 -...
  • Page 173 3VK Basic Machine ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION QT'Y H 5007 C110 Gib Screw H 5006 C125 Ram Lock Plunger 5004 C127 Turret Locking Bolt 5015 C128 Ram Pinion Screw 130-1 5015-1 Spring Washer 5002 C111 Ram / Turret Gib - 172 -...
  • Page 174: 3Vkh Basic Machine

    8-11. 3VKH Basic Machine - 173 -...
  • Page 175 3VKH Basic Machine ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION QT'Y 5038 B157 Lock Nut 6244-1 Spring Washer 6244 Chem Blacked RD.HD.Screws 16 5016 Ram Adapter Plate 5032 Round HD Drive Screw 5035 Socket Cap Screw M8X35 5033 Quill Housing ADJ.Gear 5034 Roll Dowel Pin 6X30 6120...
  • Page 176 3VKH Basic Machine - 175 -...
  • Page 177 3VKH Basic Machine ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION QT'Y H 5007-1 C125 Gib Screw Nut 3/8 H 5006 C125 Ram Lock Plunger 5009-1 C119 Ram Lock Stud 5012 C120 Ram Pinion 5031 Plate 5030 C126 Turret Plate 5003 C118 Spider 5031...
  • Page 178 3VKH Basic Machine - 177 -...
  • Page 179 3VKH Basic Machine ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION QT'Y 4H-4050 Knee/Column Gib Support 3038 Oval Head Screw 4H-4028-2 C53H Wiper Holder 4H-4028 C54H Right Knee Wiper Felt 4H-4028-1 C58H Left Knee Wiper Felt 4H-4038 Knee/Column Gib 4H-4001 Knee 18" 4H-3039 C60-627 Chip Guards Plate Lower...
  • Page 180 3VKH Basic Machine - 179 -...
  • Page 181 3VKH Basic Machine ITEM NO. PARTS NO. FACTORY NO. DESCRIPTION QT'Y 2030 Table Stop Bracket Piece 2031-1 Spring Washer 2032 Hex Nut 3/8 4H-3001 Saddle 3036 Socket HD Cap Screw 8X12mm 4H-3027-1 Saddle / Knee Gib 4H-3050 Saddle/Table Gib Support-Right 4H-3027 Saddle / Knee Gib 4H-3050-1...
  • Page 182: 5Vk Basic Machine

    8-12. 5VK Basic Machine - 181 -...
  • Page 183 5VK Basic Machine ITEM NO. PART NO. FACTOTRY NO. DESCRIPTION QT'Y 5K-5038 A070L Lock Nut 5K-5037 Spring Washer 5K-5036 A071L T Bolt Assembly 5K-5035 Socket Cap Screw M8X35 5K-5033 Quill Housing ADJ.Gear 5K-5018 5K-5016 Ram Adapter Plate 5032 Round HD Drive Screw 5018-2 Series Name Plate 5K-5004...
  • Page 184 5VK Basic Machine - 183 -...
  • Page 185 5VK Basic Machine ITEM NO. PART NO. FACTOTRY NO. DESCRIPTION QT'Y 4024 C104 Elevating Screw Nut 4024-1 C106 Grease Nipple 4025 C105 Socket Head Cap Screw 6X16 4021 Elevating Screw Assembly 4020 Key 5X5X20 4041 Socket Head Cap Screw 8X20 8039 Bearing Retainer Ring 4040...
  • Page 186 5VK Basic Machine - 185 -...
  • Page 187 5VK Basic Machine ITEM NO. PART NO. FACTOTRY NO. DESCRIPTION QT'Y 4015 Key 3x3x18 4006 Bearing Cap 2011 Bearing Retaining Ring 4011 Dial Holder 73-1 4011-1 Set Screw 4010 Dial With 100 Graduations 2016 Dial Lock Nut 4013 Gearshift Clutch Insert 4002 Elevating Crank 4017-1...
  • Page 188 5VK Basic Machine - 187 -...
  • Page 189 5VK Basic Machine ITEM NO. PART NO. FACTOTRY NO. DESCRIPTION QT'Y 3038 Round HD + Screw 5x16mm 3035 Table Stop Bracket 4H-4043 Knee Lock Plunger 102-1 4H-4044 Knee Lock Plunger - 188 -...
  • Page 190: 6Vk Basic Machine

    8-13. 6VK Basic Machine - 189 -...
  • Page 191 6VK Basic Machine ITEM NO PART NO. FACT. NO. DESCRIPTION 6K-5018 HD-004 6K-5044 RAM PLATE 6K-5014 PLASTIC BALL 6K-5013 RAM PINION HANDLE 6K-5012 RAM PINION 6K-5002 HD-036 RAM/TURRET GIB 6K-5001 HD-043 TURRET 6K-5007 GIB LOCK SCREW 6K-5007-1 GIB LOCK SCREW NUT 6K-5006 RAM LOCK PLUNGER 6K-5010...
  • Page 192 6VK Basic Machine - 191 -...
  • Page 193 6VK Basic Machine ITEM NO PART NO. FACT. NO. DESCRIPTION 6K-4040 BEARING 6K-4019 HE-024 BEVEL GEAR 6K-4019-1 HC-011 WASHER 6K-4023 JAM NUT 6K-4001 HE-066 KNEE 6K-1001-6 LIMIT STOP BRACKET 6K-1001-7 STOP BLOCK 6K-1001-8 STOP BLOCK 6K-1001-9 CAP SCREW 6K-4053 KNEE/COLUMN GIB 6K-4051 KNEE/COLUMN GIB SUPPORT 6K-4052...
  • Page 194 6VK Basic Machine - 193 -...
  • Page 195 6VK Basic Machine ITEM NO PART NO. FACT. NO. DESCRIPTION 6K-2011 HE-015 BEARING RETAINER RING 6K-4009 SOCKET HEAD CAP SCREW 6K-4011 HE-018 DIAL HOLDER 6K-4010 HE-019 DIAL WITH 100 GRADUATIONS 6K-4011-1 SET SCRW 6K-4013 HE-020 GEAR SHAFT CLUTCH INSERT 6K-4002 HE-021 ELEVATING CRANK 6K-4004...
  • Page 196: 3Vs, 3Vsii, 3Vk, 3Vkh & 5Vk Leadscrew Assembly

    8-14. 3VS, 3VSII, 3VK, 3VKH & 5VK Leads crew Assembly - 195 -...
  • Page 197 3VS, 3VSII, 3VK, 3VKH & 5VK Leadscrew Assembly ITEM NO. PART NO. FACTOTRY NO. DESCRIPTION QT'Y 2004 Jam Nut 1/2NF 2018 Ball Crank Handle 2018-1 Ball Crank Handle Grip 2016 Dial Lock Nut 2012 D4-2 Dial with 200 Graduation 2014 Dial Holder 2036 Socket HD Cap Screw...
  • Page 198: 6Vk Leadscrew Assembly

    8-15. 6VK Leadscrew Assembly - 197 -...
  • Page 199 6VK Leadscrew Assembly ITEM NO PART NO. FACT. NO. DESCRIPTION 6K-3020-1 RIGHT LONG FEED NUT 6K-3041 CAP SCREW 6K-3025-X GEAR BRACKET 6K-3020-2 LEFT LONG FEED NUT 6K-3020-1 LOCK WASHER 6K-6006 GEAR BRACKET 6K-6007 GEAR BUSHING 6K-6006-1 CAP SCREW 6K-6009 WORM GEAR 6K-2008 BALL BEARING 6K-2012-1...
  • Page 200 6VK Leadscrew Assembly - 199 -...
  • Page 201 6VK Leadscrew Assembly ITEM NO PART NO. FACT. NO. DESCRIPTION 6K-6210-1 HANDLE 6K-6014-2 SPRING 6K-2014 DIAL BUSHING 6K-6039 POWER TABLE FEED 6K-2016 LOCKNUT 6K-2016-1 LOCK WASHER 6K-2008 BALL BEARING 6K-3005 CROSSFEED BEARING BRACKET 6K-2008 BALL BEARING 6K-3002 CROSSFEED LEADSCREW 6K-3020-3 FRONT CROSSFEED NUT 6K-3025-Y SCREW BARCKET...
  • Page 202: Electric Cabinet

    8-16. Electric Cabinet ITEM PART FACTOTRY DESCRIPTION QT'Y 3V-B001 Electric Cabinet UL 9600-1 Electric Cabinet 9750-A Door Hinge Female 3V-B002 Main Cabinet Cover UL 9619-1 Main Cabinet Cover 9750-B Door Hinge Male M6x1x12 Socket HD Cap Screw 3V-B003 Inverter Locating Plate UL 9602-1 Inverter Locating Plate M6 Narrow...
  • Page 203: Safety Accessories For All Models

    8-17. Safety Accessories for All Models ITEM NO. PART NO. DESCRIPTION QT'Y Chip Pan for 3VS, 3VK 9753 Chip Pan for 3VKH, 5VK 9753-1 Column Guard-Right 9754 Column Guard-Left 9755 ACU-F06A_1050 Table Guard for 50” Table ACU-F06A_1054 Table Guard for 54” Table Table Guard for 42”...

This manual is also suitable for:

E-mill 3vkhE-mill 3vsE-mill 5vkE-mill 3vkE-mill 6vk