Acer e-mill 6VK Manuals

Table of Contents

• • 3

    Table of Contents

• 6

  1 Safety Instructions

  • 6

    General Safety Instructions for Operating the Machine
    • 8

      Safety Instructions for Work Holding
  • 9

    Maintenance Safety Instruction
  • 9

    Installation Precautions
    • 10

      Grounding
    • 11

      Environmental Conditions
  • 11

    Safety Precaution
    • 13

      Before Powering On the Machine
    • 13

      Routine Inspections
    • 14

      Warm-Up
    • 14

      Preparations
    • 15

      Operation
    • 15

      Noise Level
    • 16

      To Interrupt Machine
    • 16

      Completing a Job
    • 17

      Safety Devices
    • 17

      Maintenance Operation Preparations
    • 17

      Maintenance Operation
    • 18

      Unit Operation Is Begun After Maintenance
  • 18

    Warning Signs On the Machine

• 21

  2 Specification

  • 21

    Machine Specification
  • 31

    Milling Head Specification
  • 32

    Features & Description of Machines

• 35

  3 Uncrating & Cleaning

• 35

  4 Installation

  • 36

    Lifting Machine
  • 39

    Solid Foundation
  • 43

    Leveling Machine
  • 43

    Handles
  • 43

    Connecting Power Supply
  • 45

    Wiring Diagram
    • 45

      Regular Circuit Diagram for 3VS, 3VSII, 3VK, 3VKH, 5VK
    • 53

      Regular Circuit Diagram for 6VK
    • 61

      UL Electric Diagram for 3VS, 3VSII, 3VK, 3VKH, 5VK
    • 66

      UL Electric Diagram for 6VK
    • 74

      Electrical Part List with Part Number Listed
    • 78

      Amendment of UL Part List (File No: TR14101501; Date: 4/11/19)
  • 79

    Alignment of Head

• 80

  5 Lubrication

  • 80

    Lubrication System of E-Mill 3VS and 3VSII
  • 81

    Lubrication System of E-Mill 3VK
  • 82

    Lubrication System of E-Mill 3VKH and 5VK
  • 83

    Lubrication System of E-Mill 6VK
  • 84

    Lubrication Schedule for All E-Mills
  • 85

    MSDS for Lubricant in Lubrication Pump

• 92

  6 Operation

  • 94

    Nomenclature
  • 96

    Draw Bar
  • 96

    Spindle Brake
  • 96

    Forward-Reverse Switch
  • 96

    Hi-Neutral-Lo Lever
  • 97

    Power Feed Engagement Crank
  • 97

    Quill Feed Selector
  • 97

    Feed Reverse Knob
  • 97

    Manual Feed Handwheel
  • 98

    Feed Control Lever
  • 98

    Quill Feed Handle
  • 98

    Quill Stop Knob
  • 98

    Micrometer Adjusting Nut
  • 98

    Quill Lock
  • 99

    Ram Position
  • 99

    Clamping Table, Saddle and Knee
  • 101

    Operation Recommendations
  • 103

    Safety Accessories for All Models

• 104

  7 Maintenance

  • 104

    Adjustment of Table Gib
  • 104

    Adjustment of Saddle and Knee Gibs
  • 105

    Removing Table & Saddle
  • 105

    Leadscrew Backlash Adjustment
  • 106

    Removing the Motor
  • 107

    Changing the Vari-Drive Belt-The V Belt
  • 107

    Changing Timing Belt
  • 108

    Returning Spring Replacement
  • 109

    Recommended Spare Part List
  • 113

    Recommended Maintenance Schedule
    • 113

      Daily Maintenance
    • 113

      Weekly Maintenance
    • 113

      Six Month Maintenance
    • 113

      Yearly Maintenance
    • 114

      Points to Watch On Doing Maintenance
  • 115

    Tables for Material Cutting Information

• 117

  8 Mechanical Drawing & Parts Breakdown List

  • 118

    3HP (Milling Head)
  • 128

    3HP Head Top Housing
  • 132

    3HP Head Back Gear
  • 138

    5HP (Milling Head) Hand Feed Ass'y
  • 142

    5HP (Milling Head) Spindle Ass'y
  • 144

    5HP (Milling Head) Auto Feed Ass'y
  • 150

    5HP E-Mill Head Top Housing
  • 154

    5HP E-Mill Head Back Gear
  • 158

    3VS & 3VSII Basic Machine
  • 166

    3VK Basic Machine
  • 174

    3VKH Basic Machine
  • 182

    5VK Basic Machine
  • 190

    6VK Basic Machine
  • 196

    3VS, 3VSII, 3VK, 3VKH & 5VK Leadscrew Assembly
  • 198

    6VK Leadscrew Assembly
  • 202

    Electric Cabinet
  • 203

    Safety Accessories for All Models