Page 1: Table Of Contents
Installation on pedestal Input plate option Installation of Mains Shield for VLT Drives F Enclosure Panel Options Electrical Installation Power Connections Mains connection Fuses Control cable routing Electrical Installation, Control Terminals MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 2 How to Programme on the Graphical LCP How to Programme on the Numerical Local Control Panel Quick Setup Parameter Lists 5. General Specifications Electrical Data: 6. Warnings and Alarms Status Messages Warnings/Alarm Messages Index MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 3: How To Read These Operating Instructions
AutomationDrive FC 300 DeviceNet Operating Instructions MG.33.DX.YY provide the information required for controlling, monitoring and programming the drive via a DeviceNet fieldbus. X = Revision number YY = Language code Danfoss Drives technical literature is also available online at www.danfoss.com/drives. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 4: Approvals
Operating Instructions High Power 1.1.2. Approvals 1.1.3. Symbols Symbols used in these Operating Instructions. Indicates something to be noted by the reader. Indicates a general warning. Indicates a high-voltage warning. ∗ Indicates default setting MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 5: Abbreviations
Nominal motor frequency Nominal motor power Nominal motor voltage Parameter par. Protective Extra Low Voltage PELV Printed Circuit Board Rated Inverter Output Current Revolutions Per Minute Regenerative terminals Regen Second Torque limit Volts MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 6 ® Automation Drive FC 300 2. Safety Instructions and General Warning Operating Instructions High Power MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 7: Safety Instructions And General Warning
Installation in high altitudes 380 - 500 V: At altitudes above 3 km, please contact Danfoss Drives regarding PELV. 525 - 690 V: At altitudes above 2 km, please contact Danfoss Drives regarding PELV.
Page 8: Safety Instructions
Category 3 in EN 954-1, the related information and instructions of the FC 300 Design Guide MG.33.BX.YY must be followed! The information and instructions of the Operating Instructions are not sufficient for a correct and safe use of the Safe Stop functionality! MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 9 ® Automation Drive FC 300 Operating Instructions High Power 2. Safety Instructions and General Warning MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 10 The illustration below shows a Stopping Category 0 (EN 60204-1) with safety Category 3 (EN 954-1). The circuit interrupt is caused by an opening door contact. The illustration also shows how to connect a non-safety related hardware coast. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 11: It Mains
RFI capacitors from the RFI filter to ground in the 380 - 500 V frequency converters. If this is done it will reduce the RFI performance to A2 level. For the 525 - 690 V frequency converters, par 14-50 has no function. The RFI switch cannot be opened. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 12 ® Automation Drive FC 300 3. How to Install Operating Instructions High Power MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 13: How To Install
Automatic Motor Adaptation, AMA • Programming Frame size is depending on enclosure type, power range and mains volt- Illustration 3.1: Diagram showing basic installation including mains, motor, start/stop key, and potentiometer for speed adjustment. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 14: Pre-Installation
The card box cover contains a drilling master for the mounting holes in the D size enclosures. For the E size, please refer to section Mechanical Dimensions later in this chapter. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 15: Lifting
Maximum diameter for bar is 25 cm (1 inch). The angle from the top of the drive to the lifting cable should be 60 degrees or greater. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 16 The F enclosures should be positioned on top of the plinth in the final installation location. The angle from the top of the drive to the lifting cable should be 60 degrees or greater. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 17 ® Automation Drive FC 300 Operating Instructions High Power 3. How to Install MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 18 ® Automation Drive FC 300 3. How to Install Operating Instructions High Power MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 19 ® Automation Drive FC 300 Operating Instructions High Power 3. How to Install MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 20 ® Automation Drive FC 300 3. How to Install Operating Instructions High Power MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 21 ® Automation Drive FC 300 Operating Instructions High Power 3. How to Install MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 22 ® Automation Drive FC 300 3. How to Install Operating Instructions High Power MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 23 2000 mm 1547 mm 2204 2204 2204 2204 sions Width 600 mm 585 mm 1400 1800 2000 2400 Depth 494 mm 498 mm 313 kg 277 kg 1004 1246 1299 1541 weight MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 24: Rated Power
The F3 and F4 have an additional options cabinet left of the rectifier cabinet. The F3 is an F1 with an additional options cabinet. The F4 is an F2 with an additional options cabinet. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 25: Mechanical Installation
All cable lugs/ shoes must mount within the width of the terminal bus bar MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 26: Terminal Locations - D Enclosures
Be aware that the power cables are heavy and hard to bend. Consider the optimum position of the frequency converter for ensuring easy installation of the cables. All D enclosures are available with standard input terminals or disconnect switch. All terminal dimensions can be found in table on next page. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 27 255 (10.0) 196 (7.7) 192 (7.6) 189 (7.4) 185 (7.3) 260 (10.2) 273 (10.7) 260 (10.2) 273 (10.7) Table 3.1: Cable positions as shown in drawings above. Dimensions in mm (inch). MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 28: Terminal Locations - E Enclosures
Illustration 3.12: IP21 (NEMA Type 1) and IP54 (NEMA Type 12) enclosure power connection positions Illustration 3.13: IP21 (NEMA type 1) and IP54 (NEMA type 12) enclosure power connection positions (detail B) MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 29 Illustration 3.14: IP21 (NEMA type 1) and IP54 (NEMA type 12) enclosure power connection position of disconnect switch Terminal locations - E2 Take the following position of the terminals into consideration when designing the cable access. Illustration 3.15: IP00 enclosure power connection positions MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 30 Note that the power cables are heavy and difficult to bend. Consider the optimum position of the frequency converter for ensuring easy installation of the cables. Each terminal allows use of up to 4 cables with cable lugs or use of standard box lug. Earth is connected to relevant termination point in the drive. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 31: Terminal Locations - F Enclosures
Terminal locations - F1 and F3 enclosures Illustration 3.19: Terminal locations - Inverter Cabinet - F1 and F3 (front, left and right side view) 1) Earth ground bar 2) Motor terminals 3) Brake terminals MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 32 Terminal locations - Rectifier (F1, F2, F3 and F4 enclosures) Illustration 3.21: Terminal locations - Rectifier (Left side, front and right side view) 1) Loadshare Terminal (-) 2) Earth ground bar 3) Loadshare Terminal (+) MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 33 (F3 and F4 enclosures) Illustration 3.23: Terminal locations - Options Cabinet with circuit breaker/ molded case switch (Left side, front and right side view) 1) Earth ground bar MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 34: Cooling And Airflow
This only applies to D1 and D2 enclosures. It must be considered where to install the unit. Take the relevant points into consideration before you select the final installation site: • Free space for cooling • Access to open the door • Cable entry from the bottom MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 35 Enclosure D1 + D2 Enclosure E1 Cable entries viewed from the bottom of the frequency converter - 1) Mains side 2) Motor side MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 36 3. How to Install Operating Instructions High Power Enclosure F1 Enclosure F2 Enclosure F3 Enclosure F4 F1-F4: Cable entries viewed from the bottom of the frequency converter - 1) Place conduits in marked areas MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 37 • Remove the two front screws • Insert the drip shield and replace screws • Torque the screws to 5,6 Nm (50 in-lbs) Illustration 3.26: Drip shield installation. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 38: Field Installation Of Options
Chassis frequency converters in Rittal TS8 IP 20 and UL and NEMA 1 and IP 54 and UL and NEMA 12 enclosures. For the E2 enclosures it is important to mount the plate at the absolute rear of the Rittal enclosure due to the weight of the frequency converter. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 39: Outside Installation/ Nema 3R Kit For Rittal Enclosures
The minimum enclosure depth is 500 mm (600 mm for E2 frame) and the kit is designed for a 600 mm (800 mm for E2 frame) wide enclosure. Other enclosure widths are possible, however additional Rittal hardware is required. The maximum depth and width are as required by the installation. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 40: Installation On Pedestal
Illustration 3.28: Drive on pedestal There is one pedestal that fits both frames D1 and D2. Its ordering number is 176F1827. The pedestal is standard for E1 frame. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 41 Illustration 3.30: Drill master for fixing holes in floor. Mount the drive on the pedestal and fix it with the included bolts to the pedestal as shown on the illustration. Illustration 3.31: Mounting of drive to pedestal MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 42: Input Plate Option
E1 frame input plates are heavy (20-35 kg depending on configuration). It is recommended that the disconnect switch be removed from input plate for easier installation and be reinstalled on the input plate after the input plate has been installed on the drive MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 43: Installation Of Mains Shield For Vlt Drives
Designed for monitoring residual leakage current to ground on supply mains (TN and TT systems), the RCM requires an external measuring transformer (supplied and installed by customer). Two relays (N.O. or N.C. ) allow separate setpoints for pre-warning (50% of alarm threshold) and alarm conditions. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 44 In addition to the eight universal inputs described above, two dedicated Thermistor Motor Protection Modules are also included. Features include: • One Type A PTC Thermistors input per module (2 modules total*) • Fault diagnostics for wire breakage or short-circuits of sensor leads MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 45 Automation Drive FC 300 Operating Instructions High Power 3. How to Install • ATEX/UL/CSA certification * Note: A third thermistor input can be provided by the PTC Thermistor Option Card MCB 112, if necessary MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 46: Electrical Installation
Switching frequency: When frequency converters are used together with Sine-wave filters to reduce the acoustic noise from a motor, the switching frequency must be set according to the instruction in Par. 14-01. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 47 (such as a frequency converter), fit a Sine- wave filter on the output of the frequency converter. Illustration 3.32: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12), enclosure D1 MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 48 Operating Instructions High Power Illustration 3.33: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12) with disconnect, fuse and RFI filter, enclosure D2 Illustration 3.34: Compact IP 00 (Chassis), enclosure D3 MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 49 Illustration 3.36: Position of earth terminals IP00, D enclosures Illustration 3.37: Position of earth terminals IP21 (NEMA type 1) and IP54 (NEMA type 12) D2 and D4 shown as examples. D1 and D3 are equivalent. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 50 Operating Instructions High Power Illustration 3.38: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12) enclosure E1 Illustration 3.39: Compact IP 00 (Chassis) with disconnect, fuse and RFI filter, enclosure E2 MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 51 ® Automation Drive FC 300 Operating Instructions High Power 3. How to Install Illustration 3.40: Position of earth terminals IP00, E enclosures MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 52 Illustration 3.41: Rectifier Cabinet, enclosure F1, F2, F3 and F4 24 V DC, 5 A T1 Output Taps Temp Switch 106 104 105 Manual Motor Starters 30 A Fuse Protected Power Terminals Line Loadsharing -DC +DC MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 53 3. How to Install Illustration 3.42: Inverter Cabinet, enclosure F1 and F3 External Temperature Monitoring AUX Relay NAMUR AUX Fan 100 101 102 103 L2 L1 Brake Motor 97 98 T2 T3 MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 54 Operating Instructions High Power Illustration 3.43: Inverter Cabinet, enclosure F2 and F4 External Temperature Monitoring AUX Relay NAMUR AUX Fan 100 101 102 103 L1 L2 Brake Motor 97 98 T2 T3 MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 55 Automation Drive FC 300 Operating Instructions High Power 3. How to Install Illustration 3.44: Options Cabinet, enclosure F3 and F4 Pilz Relay Terminal RCD or IRM Terminal Mains 92 93 L2 L3 MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 56 Too low or too high torque results in a bad elec- trical connection. Use a torque wrench to ensure correct torque Illustration 3.45: Always use a torque wrench to tighten the bolts. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 57 The cables are recommended to be equal length between the inverter module terminals and the first common point of a phase. The recommended common point is the motor terminals. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 58 Load sharing enables linking of the DC intermediate circuits of several frequency converters. Please note that voltages up to 1099 VDC may occur on the terminals. Load sharing calls for extra equipment. For further information please contact Danfoss. MG.33.U2.02 - VLT ®...
Page 59: Mains Connection
Terminal No. Function 91, 92, 93 Mains R/L1, S/L2, T/L3 Ground/Earth Check the name plate to ensure that the mains voltage of the frequency converter matches the power supply of your plant. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 60 AC line (jumpers between 100-102 and 101-103). If external supply is needed, the jumpers are removed and the supply is connected to terminals 100 and 101. A 5 Amp fuse should be used for protection. In UL applications this should be LittleFuse KLK-5 or equivalent. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 61: Fuses
Short-circuit protection: The frequency converter must be protected against short-circuit to avoid electrical or fire hazard. Danfoss recommends using the fuses mentioned below to protect service personnel and equipment in case of an internal failure in the drive. The frequency converter provides full short-circuit protection in case of a short-circuit on the motor output.
Page 62 20 681 32.1400 P710 170M8611 1100 A, 1000 V 20 781 32.1000 P800 170M6467 1400 A, 700 V 20 681 32.1400 Table 3.10: F enclosures, Inverter module DC Link Fuses, 380-500 V MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 63 In case of malfunction, not following the recommendation may result in unnecessary damage to the frequency converter. P90 - P200 380 - 500 V type gG P250 - P400 380 - 500 V type gR MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 64: Control Cable Routing
The cable must be placed to the left inside the frequency converter and tied down together with other control wires (see picture). Illustration 3.48: Wire path for control wiring. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 65: Electrical Installation, Control Terminals
Remove the screwdriver. The cable is now mounted in the terminal. To remove the cable from the terminal: Insert a screw driver in the square hole. Pull out the cable. Max. 0.4 x 2.5 mm MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 66 ® Automation Drive FC 300 3. How to Install Operating Instructions High Power MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 67: Connection Examples
Terminal 27 = Par. 5-12 [0] (Default Terminal 37 = Safe stop 3.7.2. Pulse Start/Stop Latched start Terminal 18 = Par. 5-10 [9] Terminal 27= Par. 5-12 [6] Stop inverse Terminal 37 = Safe stop MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 68: Speed Up/Down
Terminal 53, Low Voltage = 0 Volt Terminal 53, High Voltage = 10 Volt Terminal 53, Low Ref./Feedback = 0 RPM Terminal 53, High Ref./Feedback = 1500 RPM Switch S201 = OFF (U) MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 69: Electrical Installation, Control Cables
The digital and analog in- and outputs must be connected separately to the frequency converter common inputs (terminal 20, 55, 39) to avoid earth currents from both groups to affect other groups. For example, switching on the digital input may disturb the analog input signal. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 70 Control cables must be screened/armoured. Connect the wires as described in the Operating Instruction for the fre- quency converter. Remember to connect the shields in a proper way to ensure optimum electrical immunity. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 71: Switches S201, S202, And S801
When changing the function of S201, S202 or S801 be careful not to use force for the switch over. It is recommended to remove the LCP fixture (cradle) when operating the switches. The switches must not be operated with power on the frequency converter. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 72: Final Set-Up And Test
Press the [OFF] key - the frequency converter enters into alarm mode and the display shows that the AMA was terminated by the user. Successful AMA The display shows “Press [OK] to finish AMA”. Press the [OK] key to exit the AMA state. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 73 "Report Value” in the [Alarm Log] shows the last measuring sequence carried out by the AMA, before the frequency converter entered alarm mode. This number along with the description of the alarm will assist you in troubleshooting. If you contact Danfoss for service, make sure to mention number and alarm description.
Page 74: Additional Connections
For thermal motor protection it is also possible to use the MCB 112 PTC Thermistor Card option. This card provides ATEX certificate to protect motors in Design Guide explosion hazardous areas, Zone 1/21 and Zone 2/22. Please refer to the for further information. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 75: How To Programme
Line 1-2: Operator data lines displaying data defined or chosen by the user. By pressing the [Status] key, up to one extra line can be added.1 Status line: Status messages displaying text.1 MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 76: How To Programme On The Numerical Local Control Panel
The control panel is divided into four functional groups: Numerical display. Menu keys and indicator lights - changing parameters and switching between display functions. Navigation keys and indicator lights (LEDs). Operation keys and indicator lights (LEDs). MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 77 Set the ramping down time with reference to nominal motor 3-42 Ramp1 down time speed (set in par. 1-25) 3-13 Reference site Set the site from where the reference must work MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 78: Quick Setup
This parameter cannot be adjusted while the motor is running. This parameter is visible in LCP if par. 0-03 is International [0]. Four sizes down, one size up from nominal VLT rating. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 79 Enable start forward [12] Enable start reverse [13] [14] Preset ref bit 0 [16] Preset ref bit 1 [17] Preset ref bit 2 [18] Freeze reference [19] Freeze output [20] Speed up [21] MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 80 Avoid generating external torque during AMA. If one of the settings in par. 1-2* Motor Data is changed, par. 1-30 to 1-39, the advanced motor parameters, will return to default setting. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 81 0.01 s in speed mode. See ramp-up time in par. 3-41. t acc s x n M . 1 − 25 ) . 3 − 42 = ref RPM Δ MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 82: Parameter Lists
8-xx Communication and option parameters, setting of FC RS485 and FC USB port parameters. 9-xx Profibus parameters 10-xx DeviceNet and CAN Fieldbus parameters 13-xx Smart Logic Control parameters 14-xx Special function parameters MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 83 4. How to Programme 15-xx Drive information parameters 16-xx Read out parameters 17-xx Encoder Option parameters 32-xx MCO 305 Basic parameters 33-xx MCO 305 Advanced parameters 34-xx MCO Data Readout parameters MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 84 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 85 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 86 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 87 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 88 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 89 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 90 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 91 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 92 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 93 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 94 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 95 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 96 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 97 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 98 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 99 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 100 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 101 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 102 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 103 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 104 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 105 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 106 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 107 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 108 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 109: General Specifications
All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. 1) Terminals 27 and 29 can also be programmed as output. 2) Except safe stop input Terminal 37. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 110 3) Encoder inputs: 32 = A, and 33 = B Digital output: Programmable digital/pulse outputs Terminal number 27, 29 Voltage level at digital/frequency output 0 - 24 V Max. output current (sink or source) 40 mA MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 111 Max. terminal load (AC-1) on 4-5 (NO) (Resistive load) 400 V AC, 2 A Max. terminal load (AC-15) on 4-5 (NO) (Inductive load @ cosφ 0.4) 240 V AC, 0.2 A MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 112 EMC standards, Immunity EN 61000-4-2, EN 61000-4-3, EN 61000-4-4, EN 61000-4-5, EN 61000-4-6 See section on special conditions in the Design Guide Protection and Features: • Electronic thermal motor protection against overload. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 113 As a response to a critical level, the frequency converter can adjust the switching frequency and/ or change the switching pattern in order to ensure the performance of the drive. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 114: Electrical Data
90 °C 105 °C 105 °C 115 °C trip Power card ambient 60 °C trip * High overload = 160% torque during 60 s, Normal overload = 110% torque during 60 s MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 115 0 - 600 Hz Heatsink overtemp. trip 95 °C Power card ambient trip 68 °C * High overload = 160% torque during 60 s, Normal overload = 110% torque during 60 s MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 116 0.98 Output frequency 0-600 Hz Heatsink over- temp. trip Power card ambi- ent trip * High overload = 160% torque during 60 s, Normal overload = 110% torque during 60 s MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 117 0 - 600 Hz Heatsink overtemp. 85 °C trip Power card ambient 60 °C trip * High overload = 160% torque during 60 s, Normal overload = 110% torque during 60 s MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 118 85 °C 90 °C 110 °C 110 °C Power card ambient trip 60 °C * High overload = 160% torque during 60 s, Normal overload = 110% torque during 60 s MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 119 110 °C 85 °C Power card ambient trip 60 °C 60 °C 68 °C * High overload = 160% torque during 60 s, Normal overload = 110% torque during 60 s MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 120 0 - 500 Hz Heatsink overtemp. trip 85 °C Power card ambient trip 68 °C * High overload = 160% torque during 60 s, Normal overload = 110% torque during 60 s MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 121 Module [kg] Efficiency 0.98 Output frequency 0-500 Hz Heatsink overtemp. trip Power card ambient trip * High overload = 160% torque during 60 s, Normal overload = 110% torque during 60 s MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 122 4W extra for a fully loaded control card, or options for slot A or slot B, each). Although measurements are made with state of the art equipment, some measurement inaccuracy must be allowed for (+/-5%). MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 123: Warnings And Alarms
After an alarm or trip, the motor carries on coasting, and the alarm and warning flash. Once the problem has been rectified, only the alarm continues flashing until the frequency converter is reset. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 124 54 AMA motor too small 55 AMA parameter out of range 56 AMA interrupted by user 57 AMA time-out 58 AMA internal fault 59 Current limit Table 6.1: Alarm/Warning code list MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 125 A Trip Lock situation can only be reset by a power cycling. LED indication Warning yellow Alarm flashing red Trip locked yellow and red MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 126 The intermediate circuit voltage (DC) is below the under-voltage limit of voltage (DC-link) divided by 1.35 the control system. The frequency converter is still active. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 127 WARNING/ALARM 17, Control word time-out: Ambient temperature too high There is no communication to the frequency converter. Too long motor cable The warning will only be active when par. 8-04 is NOT set to MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 128 ALARM 38, Internal fault: 3072-512 Parameter value is outside its limits. Perform a initiali- By this alarm it may be necessary to contact your Danfoss supplier. Some zation. Parameter number causing the alarm: Subtract typical alarm messages: the code from 3072. Ex Error code 3238: 3238-3072 = 166 is outside the limit 0 The serial port cannot be initialized.
Page 129 One or more options has either been added or removed since the last ALARM 247, Pwr. card temp: power-down. F enclosure equivalent to fault 69 in D and E enclosures. Report value indicates source of the alarm (from left): MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 130 Par 14-23 according to the label on unit. Remember to select ‘Save to EEPROM’ to complete. ALARM 251, New Type Code: The Frequency Converter has got a new type code. MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 131: Index
Digital Output Disposal Instruction Drip Shield Installation Duct Cooling Duct Work Cooling Kits Earth Leakage Current Earthing Elcb Relays Electrical Data Electrical Installation 65, 69 External Fan Supply External Temperature Monitoring MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 132 Mechanical Brake Control Mechanical Dimensions Mechanical Dimensions Mechanical Installation Minimum Reference Motor Cable Motor Current Motor Frequency Motor Name Plate Motor Nominal Speed, 1-25 Motor Output Motor Overload Protection Motor Power Motor Protection MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 133 Space Heaters And Thermostat Speed Up/down Start/stop Stator Leakage Reactance Status Messages Stopping Category 0 (en 60204-1) Surroundings Switches S201, S202, And S801 Switching Frequency: Symbols Terminal Locations Terminal Locations - D Enclosures Torque MG.33.U2.02 - VLT ® is a registered Danfoss trademark...
Page 134 ® Automation Drive FC 300 Index Operating Instructions High Power Torque Characteristics Torque For Terminals Unintended Start Unpacking Voltage Level Voltage Reference Via A Potentiometer Warnings Wire Access MG.33.U2.02 - VLT ® is a registered Danfoss trademark...

Danfoss VLT Automation Drive FC 300 Operating Instructions Manual

1 How to Read These Operating Instructions

2 Safety Instructions and General Warning

3 How to Install

4 How to Programme

5 General Specifications

6 Warnings and Alarms

Index

Quick Links

Need help?

Questions and answers

Related Manuals for Danfoss VLT Automation Drive FC 300

Summary of Contents for Danfoss VLT Automation Drive FC 300

Table of Contents