Page 1: Table Of Contents
Gland/Conduit Entry - IP21 (NEMA 1) and IP54 (NEMA12) IP21 Drip shield installation (D1 and D2 enclosure) Field Installation of Options Installation on pedestal Electrical Installation Control Wires Power Connections Mains connection Fuses Electrical Installation, Control Terminals MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 2 How to Programme on the Graphical LCP How to Programme on the Numerical Local Control Panel Quick Setup Parameter Lists 5. General Specifications Electrical Data: 6. Warnings and Alarms Status Messages Warnings/Alarm Messages Index MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 3: How To Read These Operating Instructions
The VLT Automation Drive FC 300 24 V DC Backup Instruction provides information for installing the 24 V DC Backup option. Danfoss Drives technical literature is also available online at www.danfoss.com/drives. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 4: Approvals
Operating Instructions High Power 1.1.2. Approvals 1.1.3. Symbols Symbols used in these Operating Instructions. Indicates something to be noted by the reader. Indicates a general warning. Indicates a high-voltage warning. ∗ Indicates default setting MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 5: Abbreviations
Nominal motor current Nominal motor frequency Nominal motor power Nominal motor voltage Parameter par. Protective Extra Low Voltage PELV Printed Circuit Board Rated Inverter Output Current Revolutions Per Minute Second Torque limit Volts MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 6 ® Automation Drive FC 300 2. Safety Instructions and General Warning Operating Instructions High Power MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 7: Safety Instructions And General Warning
The instructions in this manual must consequently be observed, as well as applicable local and national rules and safety regulations. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 8: Safety Instructions
Automation Drive FC 300 2. Safety Instructions and General Warning Operating Instructions High Power Installation in high altitudes At altitudes above 2 km, please contact Danfoss Drives regarding PELV. 2.1.3. Safety Instructions • Make sure the frequency converter is properly connected to earth.
Page 9: Avoid Unintended Start
FC 300 Design Guide MG.33.BX.YY must be fol- lowed! The information and instructions of the Operating Instructions are not sufficient for a correct and safe use of the Safe Stop functionality! MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 10: Safe Stop Installation
FC 102/202/302 be used to disconnect the internal RFI capacitors from the RFI filter to ground. If this is done it will reduce the RFI performance to A2 level. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 11: How To Install
• Programming Illustration 3.1: Diagram showing basic installa- Frame size is depending on enclosure type, tion including mains, motor, start/stop key, and power range and mains voltage potentiometer for speed adjustment. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 12: Pre-Installation
Remove the cardboard box and handle the frequency converter on the pallet, as long as possible. Remark: The card box cover contains a drilling master for the mounting holes. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 13: Lifting
Illustration 3.2: Mounting Template 3.2.4. Lifting Always lift the frequency converter in the dedicated lifting eyes. Use a bar to avoid bending the lifting holes of the frequency converter. Illustration 3.3: Recommended lifting method MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 14 ® Automation Drive FC 300 3. How to Install Operating Instructions High Power MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 15 ® Automation Drive FC 300 Operating Instructions High Power 3. How to Install MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 16 ® Automation Drive FC 300 3. How to Install Operating Instructions High Power MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 17 ® Automation Drive FC 300 Operating Instructions High Power 3. How to Install MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 18 Drive dimensions Height 2000 mm 2000 mm 1499 mm Width 600 mm 600 mm 585 mm Depth 494 mm 494 mm 494 mm Max weight 313 kg 313 kg 277 kg MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 19: Rated Power
Start taking a close look at the mechanical drawings at the end of this instruction to become familiar with the space de- mands. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 20: Tools Needed
In addition space in front of the unit must be considered to enable opening of the door of the panel. Illustration 3.5: Space in front of IP21/IP54 enclo- Illustration 3.4: Space in front of IP21/IP54 enclo- sure type E1. sure type D1 and D2. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 21 Illustration 3.6: Airflow direction and necessary space for cooling Left: Enclosure IP21/54, D1 and D2. Right: Enclosure IP00, D3, D4 and E2. Illustration 3.7: Airflow direction and necessary space for cooling - Enclosure IP21/54, E1 MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 22 Illustration 3.9: Position of power connections - Disconnect Be aware that the power cables are heavy and hard to bend. Consider the optimum position of the frequency converter for ensuring easy installation of the cables. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 23 255 (10.0) 196 (7.7) 192 (7.6) 189 (7.4) 185 (7.3) 260 (10.2) 273 (10.7) 260 (10.2) 273 (10.7) Table 3.1: Cable positions as shown in drawings above. Dimensions in mm (inch). MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 24 Illustration 3.10: IP21 (NEMA Type 1) and IP54 (NEMA Type 12) enclosure power connection positions Illustration 3.11: IP21 (NEMA type 1) and IP54 (NEMA type 12) enclosure power connection positions (detail MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 25 Illustration 3.12: IP21 (NEMA type 1) and IP54 (NEMA type 12) enclosure power connection position of disconnect switch Terminal locations - E2 enclosures Take the following position of the terminals into consideration when designing the cable access. Illustration 3.13: IP00 enclosure power connection positions MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 26 Each terminal allows use of up to 4 cables with cable lugs or use of standard box lug. Earth is connected to relevant termination point in the drive. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 27 ® Automation Drive FC 300 Operating Instructions High Power 3. How to Install Illustration 3.16: Terminal in details Illustration 3.17: Position of earth terminals IP00 MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 28 IP00 / Chassis D3 and D4 255 m /h (150 cfm) 765 m /h (450 cfm) 255 m /h (150 cfm) 1444 m /h (850 cfm) Table 3.2: Heatsink Air Flow MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 29 A small door fan is required on the Rittal cabinet to provide additional cooling within the drive. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 30: Installation In Enclosures - Ip00 / Chassis Units
(8.9 inch) below the frequency converter is needed. Mount the bolts at the bottom and lift the frequency converter up on the bolts. Tilt the frequency converter against the wall and mount the upper bolts. Tighten all four bolts to secure the frequency converter against the wall. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 31: Floor Mounting - Pedestal Installation Ip21 (Nema1) And Ip54 (Nema12)
IP21 (NEMA type 1) and IP54 (NEMA type 12) enclosed frequency converters can also be installed on a pedestal. D1 and D2 enclosures Ordering No. 176F1827 Pedestal Kit Instruction Manual, 175R5642 Please see the , for further information. Illustration 3.22: Drive on pedestal MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 32 Illustration 3.23: Drill master for fixing holes in floor. Mount the drive on the pedestal and fix it with the included bolts to the pedestal as shown on the illustration. Illustration 3.24: Mounting of drive to pedestal MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 33: Gland/Conduit Entry - Ip21 (Nema 1) And Ip54 (Nema12)
Illustration 3.27: Mounting of bottom plate, E1 enclosure. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 34: Ip21 Drip Shield Installation (D1 And D2 Enclosure)
Ordering Information Rittal TS-8 Enclo- Frame D3 Kit Part Frame D4 Kit Part Frame E2 Part No. sure 1800 mm 176F1824 176F1823 Not possible 2000 mm 176F1826 176F1825 176F1850 2200 mm 176F0299 MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 35 Therefore the template may be used with any size back panel and both the 1800 mm and 2000 mm high enclosures. Illustration 3.30: Openings on rear not used in this application MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 36 Illustration 3.31: Bottom duct adapter Illustration 3.32: Bottom duct adapter with gasket installed Illustration 3.33: Bottom duct adapter installed Illustration 3.34: Side view MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 37 The top ductwork cover is composed of the converter bracket, 3. duct, 4. duct vented top following pieces as shown below. From left to cover. right: 1. top duct closing plate, 2. frequency MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 38 Gasket is part of duct work. Illustration 3.41: Gasket folds over the edge to Illustration 3.42: Top duct installed form seal between the duct and top vented cover MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 39 Apply the gasket to the top duct closing plate and install. Install the enclosure top. Top duct installation is complete. Illustration 3.47: Top duct closing plate with gas- Illustration 3.46: Top duct installed MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 40 The bottom duct collar is bolted to the duct using 3 - T25 screws in the outermost holes of the brackets. Tighten the screws to compress the gasket. Illustration 3.52: Bottom ductwork partially as- Illustration 3.51: Bottom ductwork pieces sembled MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 41 Temporarily install the bottom duct work as shown to the right. Use the inside of the ductwork to mark the bottom of the en- closure for the opening. Illustration 3.53: Completely assembled bottom duct work MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 42 The upper part of the duct fits under the bottom duct adapter and requires a tight fit which with the gasket material maintains the IP 54 and UL and NEMA 12 rating. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 43 Install the front cover of the duct and the ca- ble clamp base if used. Install the two remain- ing gland plates. Illustration 3.59: Bottom duct installed. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 44: Installation On Pedestal
2 side covers, two front brackets and the required hardware to assemble See the exploded view of the installation, illustra- tion “Three front screws” (drawing 130BA647). Illustration 3.61: Pedestal parts MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 45 After the frequency converter has been placed on the pedestal, slide the frequency converter engages the retaining bracket on the pedestal and mount screws as shown. Illustration 3.64: Mounting of drive to pedestal. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 46 Automation Drive FC 300 3. How to Install Operating Instructions High Power Illustration 3.65: Two nuts at rear side. Illustration 3.66: Three front screws. Illustration 3.67: Frame D2 with pedestal installed MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 47: Electrical Installation
Illustration 3.69: Top connection for fieldbus. Installation of 24 Volt external DC Sup- Torque: 0.5 - 0.6 Nm (5 in-lbs) Screw size: M3 Function 35 (-), 36 24 V external DC supply MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 48: Power Connections
HF impedance. Connect the motor cable screen to both the de-coupling plate of the frequency converter and to the metal housing of the motor. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 49 Sine-wave filter on the output of the frequency converter. Illustration 3.71: Compact IP 21 (NEMA 1) and IP 54 (NEMA 12), enclosure D1 Illustration 3.70: Compact IP 00 (Chassis), enclo- sure D3 MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 50 RFI filter, enclosure D4 enclosure D2 Illustration 3.73: Position of earth terminals IP00, D enclosures Illustration 3.75: Position of earth terminals IP21 (NEMA type 1) and IP54 (NEMA type 12) MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 51 Operating Instructions High Power 3. How to Install Illustration 3.76: Compact IP 00 (Chassis) with disconnect, fuse and RFI filter, enclosure E2 Illustration 3.77: Position of earth terminals IP00, E enclosures MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 52 It is necessary to remove insulating paint or similar from the fastening points. 3.5.4. Extra Protection (RCD) ELCB relays, multiple protective earthing or earthing can be used as extra protection, provided that local safety regulations are complied with. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 53 19 Nm (168 in-lbs) Motor Load sharing 9.5 (84 in-lbs) Brake E1 and E2 Mains 19 NM (168 in-lbs) Motor Load sharing Brake 9.5 (84 in-lbs) Table 3.4: Torque for terminals MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 54 Brake Instructions, MI. Size the brake cable cross-section to match the brake torque. See also 90.Fx.yy MI.50.Sx.yy for further information regarding safe installation. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 55: Load Sharing
Before mounting the mains power cable, mount the EMC metal cover to ensure best EMC per- formance. NOTE: The EMC metal cover is only included in units with an RFI filter. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 56: Mains Connection
100-102 and 101-103). If external supply is needed, the jumpers are removed and the supply is connected to terminals 100 and 101. A 5 Amp fuse should be used for protection. In UL applications this should be LittelFuse KLK-5 or equivalent. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 57: Fuses
The frequency converter must be protected against short-circuit to avoid electrical or fire hazard. Danfoss recommends using the fuses mentioned below to protect service personnel and equip- ment in case of an internal failure in the drive. The frequency converter provides full short-circuit protection in case of a short-circuit on the motor output.
Page 58 If UL/cUL is not to be complied with, we recommend using the following fuses, which will ensure compliance with EN50178: In case of malfunction, not following the recommendation may result in unnecessary damage to the frequency converter. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 59 ® Automation Drive FC 300 Operating Instructions High Power 3. How to Install P110 - P200 380 - 500 V type gG P250 - P400 380 - 500 V type gR MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 60: Electrical Installation, Control Terminals
Remove the screwdriver. The cable is now mounted to the terminal. To remove the cable from the terminal: Insert a screw driver in the square hole. Pull out the cable. Max. 0.4 x 2.5 mm MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 61 ® Automation Drive FC 300 Operating Instructions High Power 3. How to Install MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 62: Connection Examples
Terminal 37 = Safe stop (where available!) 3.6.2. Pulse Start/Stop Latched start Terminal 18 = Par. 5-10 [9] Stop inverse Terminal 27= Par. 5-12 [6] Terminal 37 = Safe stop (where available!) MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 63: Speed Up/Down
Terminal 53, Low Voltage = 0 Volt Terminal 53, High Voltage = 10 Volt Terminal 53, Low Ref./Feedback = 0 Terminal 53, High Ref./Feedback = 1500 RPM Switch S201 = OFF (U) MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 64: Electrical Installation, Control Cables
The digital and analog in- and outputs must be connected separately to the frequency converter common inputs (terminal 20, 55, 39) to avoid ground currents from both groups to affect other groups. For example, switching on the digital input may disturb the analog input signal. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 65 ® Automation Drive FC 300 Operating Instructions High Power 3. How to Install Input polarity of control terminals Control cables must be screened/armoured. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 66: Switches S201, S202, And S801
When changing the function of S201, S202 or S801 be careful not to use force for the switch over. It is recommended to remove the LCP fixture (cradle) when oper- ating the switches. The switches must not be operated with power on the frequency converter. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 67: Final Set-Up And Test
Choose between complete or reduced AMA. If a Sine-wave filter is mounted, run only the reduced AMA, or remove the Sine-wave filter during the AMA procedure. Press the [OK] key. The display shows “Press [Hand on] to start”. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 68 "Report Value” in the [Alarm Log] shows the last measuring sequence carried out by the AMA, before the frequency converter entered alarm mode. This number along with the description of the alarm will assist you in troubleshooting. If you contact Danfoss for service, make sure to mention number and alarm description.
Page 69: Additional Connections
Provide further mo- tor protection by e.g. thermis- tors in each motor or individual thermal relays (circuit breakers are not suitable as protection). MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 70: Motor Thermal Protection
For thermal motor protection it is also possible to use the MCB 112 PTC Thermistor Card option. This card provides ATEX certificate to protect motors in explosion hazardous areas, Zone 1/21 and Design Guide Zone 2/22. Please refer to the for further information. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 71: How To Programme
Operator data lines dis- playing data defined or chosen by the user. By pressing the [Status] key, up to one extra line can be add- ed.1 Status line: Status messages dis- playing text.1 MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 72: How To Programme On The Numerical Local Control Panel
The control panel is divided into four functional groups: Numerical display. Menu keys and indicator lights - changing parameters and switching between display functions. Navigation keys and indicator lights (LEDs). Operation keys and indicator lights (LEDs). MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 73 Set the ramping down time with refer- 3-42 Ramp1 down time ence to nominal motor speed (set in par. 1-25) Set the site from where the reference 3-13 Reference site must work MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 74: Quick Setup
Part of Language package 3 [48] Polish Part of Language package 4 [49] Russian Part of Language package 3 [50] Thai Part of Language package 2 [51] Bahasa Indonesian Part of Language package 2 MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 75 Enter the nominal motor speed value from the motor nameplate data. This data is used for calculating automatic motor com- lated pensations. This parameter cannot be adjusted while the motor is running. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 76 This parameter cannot be adjusted while the motor is running. Enable complete AMA Performs AMA of the stator resistance R , the rotor resistance , the stator leakage reactance X , the rotor leakage reactance MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 77 The Maximum Reference unit matches: Configuration • The choice of configuration in par. 1-00 Mode Speed closed loop Torque : for [1], RPM; for [2], Reference/Feedback • The unit selected in par. 3-01 Unit MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 78: Parameter Lists
This number refers to a conversion figure used when writing or reading to and from the frequency converter. Conv. index Conv. factor 1/60 100000 100000 10000 1000 0.01 0.00 0.000 0.0000 0.000001 MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 79 14-xx Special function parameters 15-xx Drive information parameters 16-xx Read out parameters 17-xx Encoder Option parameters 32-xx MCO 305 Basic parameters 33-xx MCO 305 Advanced parameters 34-xx MCO Data Readout parameters MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 80 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 81 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 82 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 83 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 84 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 85 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 86 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 87 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 88 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 89 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 90 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 91 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 92 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 93 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 94 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 95 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 96 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 97 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 98 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 99 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 100 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 101 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 102 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 103 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 104 ® Automation Drive FC 300 4. How to Programme Operating Instructions High Power MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 105 ® Automation Drive FC 300 Operating Instructions High Power 4. How to Programme MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 106 ® Automation Drive FC 300 5. General Specifications Operating Instructions High Power MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 107: General Specifications
60 mA rms Input capacitance 400 nF All digital inputs are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. 1) Terminals 27 and 29 can also be programmed as output. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 108 The pulse and encoder inputs (terminals 29, 32, 33) are galvanically isolated from the supply voltage (PELV) and other high-voltage terminals. 1) FC 302 only 2) Pulse inputs are 29 and 33 MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 109 (PELV). Control card, USB serial communication: USB standard 1.1 (Full speed) USB plug USB type B “device” plug Connection to PC is carried out via a standard host/device USB cable. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 110 30 - 4000 rpm: error ±8 rpm Speed accuracy (closed loop), depending on resolution of feed- back device 0 - 6000 rpm: error ±0.15 rpm All control characteristics are based on a 4-pole asynchronous motor MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 111 As a response to a critical level, the frequency converter can adjust the switching frequency and/ or change the switching pattern in order to ensure the performance of the drive. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 112: Electrical Data
ETR for motor (Class 20) operation Thermal protection during VLT trip VLT trip VLT trip VLT trip Deg C. operation Switching on the Output Unlimited Ramp times [sec] 0.01 - 3600 MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 113 2) Bussmann FWH-20A6F or exact equivalent, 3 per unit 3) Bussmann KTK-4 or exact equivalent, 1 per unit 4) Littlefuse KLK-15 or exact equivalent, 1 per unit 5) VLT with standard input option, no brake, no loadshare MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 114 Thermal protection during ETR for motor (Class 20) operation Thermal protection during Deg C. VLT trip at 95 Deg C operation Switching on the Output Unlimited Ramp times [sec] 0.01 - 3600 MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 115 2) Bussmann FWH-20A6F or exact equivalent, 3 per unit 3) Bussmann KTK-4 or exact equivalent, 1 per unit 4) Littlefuse KLK-15 or exact equivalent, 1 per unit 5) VLT with standard input option, no brake, no loadsharing MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 116 Rated Motor Frequency [Hz] 50/60 Thermal protection during opera- ETR for motor (Class 20) tion Thermal protection during opera- tion Switching on the Output Unlimited Ramp times [sec] 0.01 - 3600 MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 117 2) Bussmann FWH-20A6F or exact equivalent, 3 per unit 3) Bussmann KTK-4 or exact equivalent, 1 per unit 4) Littlefuse KLK-15 or exact equivalent, 1 per unit 5) VLT with standard input option, no brake, no loadsharing MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 118 550/ 575/ 690 Rated Motor Frequency [Hz] 50/60 Thermal protection during ETR for motor (Class 20) operation Thermal protection during operation Switching on the Output Unlimited Ramp times [sec] 0.01 - 3600 MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 119 2) Bussmann FWH-20A6F or exact equivalent, 3 per unit 3) Bussmann KTK-4 or exact equivalent, 1 per unit 4) Littlefuse KLK-15 or exact equivalent, 1 per unit 5) VLT with standard input option, no brake, no loadsharing MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 120 550/ 575/ 690 Rated Motor Frequency [Hz] 50/60 Thermal protection during ETR for motor (Class 20) operation Thermal protection during operation Switching on the Output Unlimited Ramp times [sec] 0.01 - 3600 MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 121 2) Bussmann FWH-20A6F or exact equivalent, 3 per unit 3) Bussmann KTK-4 or exact equivalent, 1 per unit 4) Littlefuse KLK-15 or exact equivalent, 1 per unit 5) VLT with standard input option, no brake, no loadsharing MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 122 ® Automation Drive FC 300 6. Warnings and Alarms Operating Instructions High Power MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 123: Warnings And Alarms
After an alarm or trip, the motor carries on coasting, and the alarm and warning flash. Once the problem has been rectified, only the alarm continues flashing until the frequency converter is reset. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 124 54 AMA motor too small 55 AMA parameter out of range 56 AMA interrupted by user 57 AMA time-out 58 AMA internal fault 59 Current limit Table 6.1: Alarm/Warning code list MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 125 Alarm flashing red tions. A trip lock is an action when an alarm Trip locked yellow and red occurs, which may cause damage to drive or MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 126 WARNING/ALARM 3, No motor: tem. The frequency converter is still active. No motor has been connected to the output of the frequency converter. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 127 There is short-circuiting in the motor or on the The fault is that the frequency converter is motor terminals. overloaded by more than 100% for too long. Turn off the frequency converter and remove the short-circuit. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 128 This warning/alarm is only active if the supply Turn off the frequency converter and remove voltage to the frequency converter is lost and the brake resistor. parameter 14-10 is NOT set to OFF. Possible MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 129 ALARM 38, Internal fault: Debug information written in LCP By this alarm it may be necessary to contact 1792 DSP watchdog is active. Debug- your Danfoss supplier. Some typical alarm ging of power part data Motor Ori- messages: entated Control data not transfer-...
Page 130 ‘Save to EEPROM’ to complete. Maximum Limit: The output frequency is higher than the value ALARM 251, New Type Code: set in par. 4-19 The Frequency Converter has got a new type code. MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 131: Index
Digital Output Disposal Instruction Drip Shield Installation Duct Cooling Duct Kit Ordering Numbers Duct Work Cooling Kits Earth Leakage Current Earthing Elcb Relays Electrical Data Electrical Installation 60, 64 External Fan Supply MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 132 Mechanical Installation Minimum Reference Motor Cable Motor Current Motor Frequency Motor Name Plate Motor Nominal Speed, 1-25 Motor Output Motor Overload Protection Motor Power Motor Protection Motor Thermal Protection Motor Voltage MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 133 Speed Up/down Start/stop Stator Leakage Reactance Status Messages Stopping Category 0 (en 60204-1) Surroundings Switches S201, S202, And S801 Switching Frequency: Symbols Terminal Locations 22, 24 Torque Torque Characteristics Torque For Terminals MG.33.U1.02 - VLT ® is a registered Danfoss trademark...
Page 134 ® Automation Drive FC 300 Index Operating Instructions High Power Unintended Start Unpacking Voltage Level Voltage Reference Via A Potentiometer Warnings Wire Access MG.33.U1.02 - VLT ® is a registered Danfoss trademark...

Danfoss VLT Automation Drive FC 300 Operating Instructions Manual

1 How to Read These Operating Instructions

2 Safety Instructions and General Warning

3 How to Install

4 How to Programme

5 General Specifications

6 Warnings and Alarms

Index

Quick Links

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Summary of Contents for Danfoss VLT Automation Drive FC 300

Table of Contents