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Siemens SITRANS F FUH1010 Series Operating Instructions Manual

Nema 7 compact interface detector
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SITRANS F
SITRANS FUH1010 NEMA 7 Compact
Interface Detector 7ME3601-1, 7ME3601-2
Operating Instructions
Siemens Hardware
Edition
6/2014
Answers for industry.

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Summary of Contents for Siemens SITRANS F FUH1010 Series

  • Page 1 SITRANS F SITRANS FUH1010 NEMA 7 Compact Interface Detector 7ME3601-1, 7ME3601-2 Operating Instructions Siemens Hardware Edition 6/2014 Answers for industry.
  • Page 3 Connect power per instructions below. See field manual for complete power supply wiring procedures. This must be 1010X-6SS2 Terminal connected to 90-230 VAC Number (Single Phase) Earth Ground. Neutral Ground Sample Power Label Located Inside Rear Housing Cover. Siemens Hardware...
  • Page 4 Errata 1010FMA-45 2.2.2 POWER SUPPLY WIRING Using a 1/16" Hex key, loosen the 1010X Rear Housing Cover locking setscrew. Unscrew the Rear Housing Cover and remove. IMPORTANT: Power Supply label is located inside the Rear Housing cover. Locate power supply connector J8. Use the tables below and the part number of your unit to determine the correct input power source.
  • Page 5 Please switch to the unlocked position before attempting to program the flowmeter. We recommend that the installation menu remains locked during normal operation. (Refer to appro- priate manual section for TB1 and TB2 signal wiring.) Menu Lockout Switch (S1) Siemens Hardware...
  • Page 7 Response upon charging previously Change switch position to entered data when security switch [Enable]. is in [Disable] position or security Enter previously set security code has been entered. code. RTC Error Component level problem. Meter requires service. Request RMA. (continued) Siemens Hardware...
  • Page 8 Errata 1010FMA-61 Error or Message Probable Cause Solution • - - -F - - -Fault Alarm • Loss of signal signal strength Recouple sensors with fresh couplant. • Change of Rx signal location (Beam • Blowing) Install Sensors in Direct mount mode.
  • Page 9 Switching from Reflect to Direct The system will not operate. Mount may solve the problem. However, operation may not be possible if there is poor liquid, pipe wall sonic conductivity or extreme liquid aeration. Siemens Hardware...
  • Page 10 Errata 1010FMA-61 2. DIN Pipe Table Note In Section 2, add the following note right after paragraph 2.2.1 How to Select a Pipe Class: NOTE: The DN sizes listed in the [Select Pipe Size] menu option list are referenced to DIN Table 2448.
  • Page 11 Please observe ESD control measures during the handling and connection process. Field Manual CQO:1010BXFM-3 Rev C June 2014 For use with Operating System Software Version 3.01.5B or later Siemens Hardware Copyright©2014 Siemens Industry, Inc. All Rights Reserved Made in the USA...
  • Page 12 Manual Changes NOTE: For the latest updates and revisions to this field manual go to: http://support.automation.siemens.com/ and check the Product Manual listing.
  • Page 13 1010FMA-58 MANUAL ADDENDUM Digital Damping Procedure Update For Gas & Liquid Flowmeters Manual Addendum September 2008 Siemens Hardware Copyright © 2008 Siemens Industry, Inc. All rights reserved Made in the USA...
  • Page 15 In this situation the meter will use the MaxDamp value when conditions are stable, but then switch to a faster damping value (limited by MinDamp) when a significant change in sound velocity or flow rate is perceived. To exit this mode, press the <0> key on the keypad. Siemens Hardware...
  • Page 16 1010FMA-58 Manual Addendum To access the Digital Damping Control using the Test Facilities Graph Screen, proceed as follows: 1. To use the Test Facilities Graph Screen you must have a working site. 2. To activate the Test Facilities Graph Screen: In the main menu, scroll to the [Diagnostic Data] menu and select [Test Facilities].
  • Page 17 #] should appear on the command line at the lower left-hand corner of the screen. 2. Pressing the <-> key will decrease the MaxDamp Factor by one unit for each key press. To exit this Siemens Hardware mode, press the <0> key on the keypad.
  • Page 18 1010FMA-58 Manual Addendum Liquid Clamp-on Flowmeter Manuals Replace the Digital Damping Control: (Hot Key 1 and 2) procedure in the “Detection Modes” section (sub-paragraph: Command Modes) in the following flowmeter manuals: FUS1010 IP 65 (NEMA 4X) Clamp-On Flowmeter manual (CQO:1010NFM-3) FUE1010 IP 65 (NEMA 4X) Clamp-On Flowmeter manual (CQO:1010ENFM-3) FUH1010 IP 65 (NEMA 4X) Clamp-On Flowmeter manual (CQO:1010DVNFM-3) FUH1010 IP 65 (NEMA 4X) Clamp-On Flowmeter manual (CQO:1010PVNFM-3)
  • Page 19 The following application conditions may require a higher Digital Damping Factor: Close proximity to pressure control valves which may generate in-band acoustic noise High un-dissolved gas solids content in liquid. High electronic noise from variable frequency drives or other external equipment. Siemens Hardware...
  • Page 20 1010FMA-58 Manual Addendum To INCREASE the Digital Damping: 1. Press the <1> key while viewing the Test Facilities Graph Screen as shown above. The damping control [MinDamp #] should appear on the command line at the lower left-hand corner of the screen.

  • Page 21: Table Of Contents

    Typical 1010BX Installation Menu Screen ..........1-26 Explanations of Installation Menu Callouts ..........1-26 1.16 Data Entry Procedures Using The RS-232 Interface ......1-27 1.16.1 Entering Alphanumeric Strings ..............1-27 Siemens Hardware 1.16.2 Selecting Items From An Option List ............1-28...
  • Page 22 Table Of Contents 1010BXFM-3 Multiple Select Option Lists ............... 1-30 1.16.3 Entering Numeric Data .................. 1-30 1.17 How to Set Up A Channel For Transit-Time Operation ......1-31 1.17.1 How To Access The Channel Setup Menu And Create A Site ....1-31 1.17.2 How To Enter Pipe Data .................
  • Page 23 Min Base API ....................2-38 Max Base Kg/m ..................... 2-38 Min Base Kg/m ..................... 2-38 Max Viscosity cS .................... 2-38 Min Viscosity cS .................... 2-38 Max Temperature ..................2-38 Min Temperature ..................2-38 Siemens Hardware 2.6.2 Set Alarm Levels ....................2-38...
  • Page 24 Table Of Contents 1010BXFM-3 High S.G......................2-38 Low S.G......................2-39 High API ......................2-39 Low API ......................2-39 High Kg/m ..................... 2-39 Low Kg/m ...................... 2-39 High Base S.G....................2-39 Low Base S.G....................2-39 High Base API ....................2-39 Low Base API ....................
  • Page 25 991TW Thermowell Temperature Sensor ........... 3-24 Notes On System 1010 Analog Input Modules ........... 3-25 Clamp-On Resistive Temperature Device Installation Notes ....3-25 Section 4 The Meter Facilities Menu ................4-1 Preferred Units ....................4-1 Siemens Hardware The Table Setups Menu ..................4-2...
  • Page 26 Table Of Contents 1010BXFM-3 4.2.1 Pipe Table ......................4-2 Pipe Table Menu Structure ................4-2 4.2.2 Create/Edit Pipe ....................4-3 4.2.3 Delete Pipe ......................4-4 Transducer Type Menu ..................4-4 Transducer Type Menu Structure ..............4-5 The Datalogger Control Menu ................ 4-6 Datalogger Control Menu Structure .............
  • Page 27 Terminology Chart ..................5-7 5.11 The Dual Channel Menu Chart ..............5-9 The Meter Type Menu ..................5-9 The Meter Facilities Menu ................5-9 The Dual Channel Menu ................5-10 APPENDICES Appendix A - Engineering Drawings ..................A-1 Index Pipe Table Siemens Hardware...

  • Page 29: Introduction

    Access the Installation Menu and create a site (see paragraph 1.16.1). Enter pipe parameters (see paragraph 2.2). Invoke transducer install procedure (see paragraph 2.4). Mount transducers on pipe and connect to Interface Detector (see Section 3). Complete transducer install menu operation (see paragraph 2.4). Siemens Hardware...

  • Page 30: System Hardware Description

    Section 1 1010BXFM-3 SYSTEM HARDWARE DESCRIPTION System 1010BX is housed inside a cylindrical explosion-proof NEMA-7 aluminum, epoxy painted case. The main metering compartment front and rear sections are sealed with an O-Ring with separate threaded covers. The front section houses the main electronics and the optional Magnetic Touch-Panel User Interface with a 2x16 character LCD Alphanumeric Display view- able through a tempered glass window.

  • Page 31: Integral Datalogger

    Real-time operation commences after the completion of the site setup procedure. The real time operating software’s function is to collect the primary measurement data from the trans- ducer system and then make it available to be converted to output data by the Data I/O and Siemens Hardware Display subsystem.

  • Page 32: Description Of Channel Functions (1010Dbx Systems Only)

    Section 1 1010BXFM-3 Since System 1010BX is a multitasking, multifunction system, all necessary operations are interleaved to guarantee the fastest operation and greatest real-time data density. Installation Menu choices govern the functionality of the real-time operating system. For ex- ample, data will be reported either in data units selected by the installer during the site setup or default units, if the installer chose not to edit that menu choice.

  • Page 33: Power Connections

    Wire input power connector P8 for AC or DC power as shown below. Insert wires into wire entry holes and secure by tightening wire clamp screws. NOTE: Power Supply connector wires should be stripped stranded or solid conductors Siemens Hardware AWG 12 -18.

  • Page 34: The Menu Lockout Switch

    Section 1 1010BXFM-3 NOTE: Loosen Wire Clamp Screw, insert stripped end of wire and then retighten. Wire Stripped Wire Clamp Connector Screws Mounting Screws Input Power Connector (P8) Wiring Plug input power connector (P8) into connector J8 and secure using two captive connector mounting screws as indicated above.

  • Page 35: Interface Detector Installation Summary

    Magnetic Wand directly over a magnetic sensor. The LCD panel display provides five sensors. Four of the sensors are used for directional navigation within the menu. A symbol below each sensor shows the effective direction of the sensor. The fifth magnetic sensor provides the ENTER function (bull’s-eye). Siemens Hardware...
  • Page 36 Section 1 1010BXFM-3...

  • Page 37: Overview Of The Rs-232 Interface

    (Note that many of these menu selections may be made prior to permanently installing the meter in the field.) Refer to paragraph 1.7 Power Connections and Engineering Drawing Siemens Hardware 1010BX-7 (or 1010DBX-7) for wiring instructions before turning on unit.

  • Page 38: Accessing And Leaving The Menu

    Section 1 1010BXFM-3 1.11.1 ACCESSING AND LEAVING THE MENU When you first apply power to the meter, there will be a 20 to 30 second delay and then you will see a scrolling banner and a copyright notice appear on the LCD panel display. This means that the meter requires a new (or stored) site setup to be loaded into its active memory (active memory will be explained later).

  • Page 39: System 1010Bx Installation Menu Structure

    Span Data Max LiquIdent Min LiquIdent Max ROC Min ROC Max Vs m/s Min Vs m/s Max S.G. Min S.G. Max API Min API Max Kg/m Min Kg/m Max Base S.G. Siemens Hardware Min Base S.G. Max Base API (continued) 1-11...
  • Page 40 Section 1 1010BXFM-3 INSTALLATION MENU STRUCTURE (continued) Single Ch Data Span/Set Cal Span Data Min Base API Max Base Kg/m Min Base Kg/m Max Viscosity cS Min Viscosity cS Max Temperature Min Temperature Set Alarms High S.G. Low S.G. High API Low API High Kg/m Low Kg/m...
  • Page 41 Date Site Create xx.xx.xx xx.xx.xx THE METER FACILITIES MENU Meter Facilities Preferred Units English Metric Table Setups Pipe Table Create/Edit Pipe Choose Pipe Class Pick Pipe Name Outer Diameter (in) Wall Thickness Liner Material Liner Thickness Siemens Hardware (continued) 1-13...

  • Page 42: How To Use The Magnetic Wand To Enter Data

    Section 1 1010BXFM-3 METER FACILITIES MENU (continued) Meter Facilities Table Setups Pipe Table Delete Pipe Choose Pipe Class Pick Pipe Name Transducer Type 1011 Universal 1011 Hi Prec 991 Universal Datalogger Cntrl Output Datalogger No/Yes Est Log Time Left ---:--- Clear Datalogger No/Yes Memory Control...

  • Page 43: How To Select Items From An Option List

    [Estimated Vs ] and that the second line shows the value: [1377]. This is the estimated sonic velocity (Vs) of the liquid, Diesel Fuel. If you want to you Siemens Hardware can use to return to the [Select Liquid] to verify that the menu cell shows the new liquid selection.

  • Page 44: A Note On Multiple Select Option Lists

    Section 1 1010BXFM-3 Place Magnetic After selecting Wand here to [Diesel Fuel] the select Diesel menu moves Fuel. to the next cell. Select Liquid Estimated Vs m/s :Diesel Fuel > 1377 A Note on Multiple Select Option Lists Certain option lists allow you to make more than one selection. For example, the [Datalogger Data] option list allows you to select any or all of the available data items for your reports.

  • Page 45: How To Enter Alphanumeric Strings

    The meter uses these symbols to identify a specific site setup or user-modified table. Menu cells that accept alphanumeric strings provide an eight-character entry field. The following Siemens Hardware example uses the [Create/Name Site] menu cell. We will create a new site setup named [SITE1].
  • Page 46 Section 1 1010BXFM-3 NOTE: This procedure is the first action required to start a new site setup. The first time you access [Create/Name Site] you will see a “greater than” symbol and blank second line (as shown in the left-hand figure below). Use to access the alphanumeric entry field at the first character position.

  • Page 47: How To Use The Rs-232 Interface To Enter Data

    1.12.2 ESTABLISHING COMMUNICATIONS USING HyperTerminal™ (WIN 95/98™) This section shows how to communicate with 1010BX using the Windows 95/98™ based com- munication program HyperTerminal™. It assumes that you’re familiar with Windows 95/98™ Siemens Hardware and have a basic understanding of serial communications. 1-19...
  • Page 48 Section 1 1010BXFM-3 All IBM compatible computers provide at least one serial port using either a 9-pin or 25-pin D-type connector. The port designation can be either COM 1 or COM 2. Usually, when a com- puter has two serial ports, COM 1 will be the 9-pin connector and COM 2 will be the 25-pin connector.

  • Page 49: Accessing The Installation Menu

    NOTE: To facilitate modem use, the [menu] ceases after 3 minutes of inactivity. For a longer connection time, type: menu 1000 and press <ENTER>. The optional number is the time in minutes that the connection will be maintained. Typing [menu 1000] keeps the interface alive until you cancel it. Siemens Hardware 1-21...

  • Page 50: Data Display Mode

    Section 1 1010BXFM-3 Data Display Mode After you complete the installation, and the meter is operating normally, you can use <CTRL + L> on your PC keyboard to toggle between Installation Menu mode and Data Display mode (strike <L> while holding down <CTRL> key). Note that the 1010BX RS-232 interface does not support graphics.

  • Page 51: Navigating Through The Installation Menu

    Site Setups (including flow calibrated sites), any logged data and any user-defined pipe and transducer tables. This will require you to re-initialize the Siemens Hardware meter and transducers and repeat all desired site settings, custom pipe tables, etc.

  • Page 52: System Reset Using The Magnetic Wand

    Section 1 1010BXFM-3 1.14.1 SYSTEM RESET USING THE MAGNETIC WAND As mentioned previously, there is a power-on delay of approximately 30 seconds from the time that you apply power to the 1010BX Interface Detector to when the 16 x 2 Character LCD becomes active.

  • Page 53: System Reset Using The Rs-232 Interface

    Yes]. Press <ENTER> to clear all Dynamic Memory. To restore operation, press <MENU> to access the installation menu. Create a new site setup and complete the installation procedure. Re-select desired Meter Facilities Siemens Hardware items (e.g., RS-232 setup parameters). 1-25...

  • Page 54: Introduction To The 1010Bx Menu Screens

    Section 1 1010BXFM-3 1.15 INTRODUCTION TO THE 1010BX MENU SCREENS This section introduces the System 1010BX Installation Menu as it appears in a communica- tion program. The Installation Menu consists of sub-menus, each providing individual menu locations (menu cells) that store site data. For convenience, this manual refers to sub-menus simply as menus (e.g., the Pipe Data Menu shown below).

  • Page 55: Data Entry Procedures Using The Rs-232 Interface

    (?). Use the <Up or Down Arrows> or a PC keyboard to enter the letters and numbers: SITE1. Note that the letters are upper case without you having to use the <Shift> or <Caps Lock> keys. Siemens Hardware 1-27...

  • Page 56: Selecting Items From An Option List

    Section 1 1010BXFM-3 Controlotron Site Right arrow & Enter Creates a new Site Recall Site Setup No Sites Channel Enable Create/Name Site ?SITE1 Site Security Flow Delete Site Setup No Sites Save/Rename Site Channel Setup After you finish typing the string, press <ENTER> to register it. This creates a new site setup called [SITE1].
  • Page 57 Note that this menu cell appears on the right-hand column and that the high- lighted area moves to the next menu cell in the menu sequence: [Relay 2]. Controlotron 2 Channel SITE1 Select a function for Relay 2 Relay 1 High LiquIdent Relay 2 Relay Setup Siemens Hardware 1-29...

  • Page 58: Multiple Select Option Lists

    Section 1 1010BXFM-3 Multiple Select Option Lists Certain option lists allow you to make more than one selection. For instance, the Datalogger Data option list shown on the next page allows you to select any or all of the available data items for your reports.

  • Page 59: How To Set Up A Channel For Transit-Time Operation

    As shown is previously, when you access the Installation Menu, you will arrive at the top menu location [Meter Type]. With single-channel meters, all you have to do is press the <Right Arrow> twice to access the main section of the Clamp-On Menu (see next page). Siemens Hardware 1-31...

  • Page 60: How To Enter Pipe Data

    Section 1 1010BXFM-3 Controlotron Site Create-Name-Recall-Enable & Delete Site Channel Setup Pipe Data Application Data Pick/Install Xdcr Operation Adjust DataSpan/Set/Cal Datalogger Setup I/O Data Control Diagnostic Data Press the <Right Arrow> to move into the [Channel Setup] menu as shown below. Note that the highlight is on the first menu cell: [Recall Site].

  • Page 61: How To Select A Liquid Type

    [Liquid Class] is highlighted and the default selection [Water 20C/68F] appears in the right-hand column. Controlotron 2 Channel [1] SITE1 Select Liquid Class from Liquid Table Liquid Class Water 20C/68F Liquid Table Temperature Range -40F to 250F Pipe Config Fully Developed Anomaly Diams Siemens Hardware Application Data 1-33...

  • Page 62: How To Manually Select Transducers And A Mounting Mode

    Section 1 1010BXFM-3 Press the <Right Arrow> to access the [Select Option List]. Press the <Down Arrow> until the cursor selects [Diesel Fuel]. Controlotron 2 Channel SITE1 Access Liquid Option List Select Liquid Water 175C/347F Estimated Vs m/s Water 200C/392F Viscosity cS Water 225C/437F Density SG...
  • Page 63 Recommended Xdcr Mount Mode [Reflect] Transducer Model 1011H Hi Prec Transducer Size Xdcr Mount Mode Reflect Spacing Offset Nominal Flow Number Index Spacing Method Spacer Bar 1012BP Ltn Value 6.359 Install Complete? Empty Pipe Set Chan Not Setup Pick/Install Xdcr Siemens Hardware 1-35...

  • Page 64: Installing The Transducers

    Section 1 1010BXFM-3 To select the recommended transducer, press the <Right Arrow> to access the 1011H Hi Precision transducer option list. Move the cursor down to [C1H]. Press the [ENTER] key to select the transducer size. This prompts the meter to calculate the install parameters. As shown below, the meter accepts the size [C1H] entry, and adjusts the transducer data accordingly.
  • Page 65 Number Index Spacing Method Spacer Bar 1012BP Ltn Value 2.330 Install Complete? Install Empty Pipe Set Chan Not Setup Pick/Install Xdcr This commands the meter to re-calculate its timing parameters to accommodate the new sonic velocity setting. Siemens Hardware 1-37...
  • Page 66 Section 1 1010BXFM-3 Controlotron 2 Channel SITE1 Drive 53 Transducer Model 1011H Hi Prec Transducer Size Xdcr Mount Mode Reflect Spacing Offset Nominal Flow Number Index Spacing Method Spacer Bar 1012BP Ltn Value 2.330 Install Complete? Install Empty Pipe Set Chan Not Setup Pick/Install Xdcr Press the <Left Arrow>...

  • Page 67: The 1010Bx Installation Menu

    The meter allows you to create your own personal site setup defaults. After creating a site setup and editing default parameters as desired, save the site using the name [FASTSTRT]. The next time you issue the [Create/Name Site] command, your custom parameters will become the systems defaults. Siemens Hardware...

  • Page 68: The Channel/Path Setup Menu

    Section 2 1010BXFM-3 THE CHANNEL/PATH SETUP MENU The [Channel/Path Setup] menu is available after picking a meter type and a measurement technology. Use this menu to manage site setups. You can create, recall, delete and save en- tire site setups. You can apply [Site Security], which permits read-only access to the Installa- tion Menu unless you enter a password.

  • Page 69: How To Enable And Disable A Measurement Channel

    Move the cursor to [No] then press To disable the measurement channel press To enable a channel: To access the [Channel Enable] option list press Move the cursor to [Yes] then press To enable the measurement channel press Siemens Hardware...

  • Page 70: How To Use [Create/Name A Site] Setup

    Section 2 1010BXFM-3 2.1.3 HOW TO USE [CREATE/NAME SITE] SETUP Use this command to create a new Site Setup from the [Channel/Path] menu. This is the first action required for an original installation. The [Create/Name Site] function inserts system defaults in all the appropriate menu cells. You can edit these defaults as necessary to suit your needs.

  • Page 71: How To Delete A Site Setup

    Site Setup in order to achieve operation. When you access the [Save/Rename Site] menu cell, the name of the most recently created Site Setup (see [Create/Name Site]) appears automatically. If this name is acceptable, you can press to save the Site Setup. Siemens Hardware...

  • Page 72: The Pipe Data Menu

    Section 2 1010BXFM-3 You can change the listed site name by following the procedure below. You may select up to eight characters. If you decide to use numbers or a decimal point in the site name, you can type these characters directly from your PC keyboard. To Save or Rename a Site Setup: Type the site name with the PC keyboard or use the Magnetic Wand and press to access the first character position.

  • Page 73: The Pipe Data Menu Structure

    *Note: The highlighted selection in the above table illustrates how to choose the ASA Stainless Steel Pipe Class and all its available Pipe Size selections. All other Pipe Classes (e.g., ASA Carbon Steel) listed Siemens Hardware can be selected in the same manner.

  • Page 74: How To Select A Pipe Class

    Section 2 1010BXFM-3 THE PIPE DATA MENU STRUCTURE (continued) Pipe Data (cont.) Pipe Material Steel Aluminum Black Iron Brass Cast Iron CuNi (70/30) CuNi (90/10) Copper Ductile Iron Glass Hastelloy Inconel Kynar (PVDF) Monel Nickel Polyethylene PVC (Plastic) Teflon Titanium Wall Thickness x.xxx (numeric entry) Liner Material...

  • Page 75: How To Enter The Pipe Od (In. Or Mm)

    Selecting a pipe class/size inserts a wall thickness value. If this data is inaccurate, then use this menu cell to set the pipe’s wall thickness (in English or Metric data units). Siemens Hardware...

  • Page 76: Liner Material

    Section 2 1010BXFM-3 NOTE: Do not use ASA schedule code to specify the wall thickness. You must enter actual dimensions. We recommend that you use the 1011TS Thickness Gauge to obtain an accurate dimension. To enter the Pipe Wall Thickness: To enable numeric entry press Use the numeric keys or Magnetic Wand to enter exact wall thickness (use in/mm).

  • Page 77: Application Data Menu Structure

    Acetic Acid Alcohol Bromine Carbon Tet Chlorine Diesel Fuel Gasoline Glycerine Kerosene Oil (SAE 20) Sea Water Toluene Trichloroethyl Other Estimated Vs m/s xxxx (numeric entry) Viscosity cS x.xx (numeric entry) Density S.G. x.xxx (numeric entry) Siemens Hardware (continued) 2-11...

  • Page 78: How To Select A Liquid Class

    Section 2 1010BXFM-3 APPLICATION DATA MENU STRUCTURE (continued) Application Data Liquid Table Table Active LiquIdent Slope x.xxx (numeric entry) Pressure Slope x.xxx (numeric entry) Base Temperature x.xxx (numeric entry) x.xxx (numeric entry) x.xxx (numeric entry) LiquIdent Index Add Index Index Value (numeric entry) 1100 S.G.

  • Page 79: How To Edit The [Estimated Vs M/S] (Liquid Sonic Velocity)

    To edit the Viscosity setting: To activate numeric entry press Use PC numeric keys or Magnetic Wand to enter the Viscosity value, which must be in centistokes. To register the data press Siemens Hardware 2-13...

  • Page 80: How To Edit The [Density Sg] Setting

    Section 2 1010BXFM-3 How to Edit the [Density SG] Setting Use the [Density SG] menu cell to edit the nominal specific gravity of the selected liquid. This mode suits applications where the density is not only known, but also fixed, due to well-controlled liquid temperature and chemistry.

  • Page 81: Setting The Liquident™ Slope

    (P). Since a pressure change will affect the sonic velocity of the liquid, a method to balance the measured sonic velocity to a fixed reference temperature (60ºF/15.6ºC default) is provided. This pressure slope factor helps maintain an accurate liquid identifica- tion as the LiquIdent™ factor and liquid temperature vary. Siemens Hardware 2-15...

  • Page 82: Setting The Reference Base Temperature

    Section 2 1010BXFM-3 The 1010BX has the ability to accept a 4-20 mA input for pressure. If used, the 1010BX will process pressure data based on the analog input. This is recommended for pipelines that have wide pressure variances. To calculate a liquid’s Pressure Slope Factor: Establish the maximum (Pmax) and minimum (Pmin) pressures for all liquids within the Liquid Class.

  • Page 83: Setting The Liquident™ Index

    From the [Liquid Table] menu cell, press to scroll down to [LiquIdent Index]. Press to enable numeric entry. Use PC numeric keys or Magnetic Wand to enter the desired LiquIdent™ Index. Siemens Hardware To enter the LiquIdent™ Index press 2-17...

  • Page 84: Index Value

    Section 2 1010BXFM-3 Controlotron Dual Path Site 1 Temperature Corrected Vs Index Index Value 1440 S.G. @ 400 1.0000 Visc (cS) @ 400 1.00 Visc Slope @ 400 -0.0287 Liquid Name Crude 341.0957 1.0000 Kill Index @ 400 LiquiIdent Index Each of the data points of a Site Liquid Table (maximum of 32) may be filled in by the user as indicated in the menu screen shown above.

  • Page 85: How To Select A Pipe Temperature Range

    Pipe Configuration Menu Structure Application Data Pipe Configuration Fully Developed* (Change to Upstream 1 Elbow Piping) Dbl Elbow + Dbl Elbow - Valve Expander Reducer Norm Entry Header Inlet Intrusions Anomaly Diams xxxx (numeric entry) Siemens Hardware * Default 2-19...

  • Page 86: Pipe Configuration Option List Definitions

    Section 2 1010BXFM-3 Controlotron Dual Path [1] Path 1 Disignate Pipe Shape Near Transducers Liquid Class Water 20C/68F UniMass Table Create/Edit Table Temperature Range -40F to 250F Pipe Configuration Fully Developed Anomaly Diams 1 Elbow Use this menu cell to select Use this menu cell to enter the Dbl Elbow + the pipe configuration that...

  • Page 87: The Pick/Install Xdcr (Transducer) Menu

    Use this menu cell to inform the meter that you completed the After the transducers are transducer mounting. operating, you can use this menu cell to set the empty pipe threshold. Siemens Hardware 2-21...

  • Page 88: Pick/Install Xdcr Menu Structure

    Section 2 1010BXFM-3 However, you can edit the menu entries as required to accommodate different transducers or mounting configurations. The Interface Detector will adjust its parameters to optimize per- formance based on your selections. The Ltn menu cell shows the required spacing distance (in inches or millimeters) between the upstream and downstream transducers.

  • Page 89: How To Select A Transducer Model

    The Interface Detector recommends using the transducer Direct mounting mode. In al- most all cases it will be the Direct Mode, since this is the most desirable configuration. Direct Siemens Hardware Mode mounting produces a stronger transducer signal and requires less mounting length than...

  • Page 90: Reviewing The Spacing Method

    Section 2 1010BXFM-3 Reflect mounting. This can be important if the liquid or pipe material exhibits high sonic attenuation, thereby preventing operation in the Reflect configuration. NOTE: We recommend using Direct Mount. To select a Xdcr Mounting Mode: To access the [Xdcr Mount] option list press To move the cursor to the required mounting type press To store selection press 2.4.4 REVIEWING THE SPACING METHOD...

  • Page 91: Letter Index (1011 Transducer) - Letter And Number Index

    (Vs) you entered in the Pipe Data menu. When you Invoke the [Install Completed?] routine, the computer actually measures the liquid sonic velocity (Vs). In some cases, it may prompt you to re-space the transducers to another number index. Siemens Hardware 2-25...

  • Page 92: The Ltn Value (In)

    Section 2 1010BXFM-3 2.4.8 THE Ltn VALUE (in) This view only menu value shows the distance in inches or millimeters between the front faces of the transducers along the axis of the pipe. If you are mounting the transducers with- out a track or spacer bar, you will have to space them according to this value (see Section 3 for details).

  • Page 93: Force Transmit Procedure

    Ltn Value (in) 0.217 Install Complete? Install Install Complete? Empty Pipe Set Channel Not Setup Empty Pipe Set Channel Not Setup Zero Flow Adjust Channel Not Setup Zero Flow Adjust Channel Not Setup Pick/Install Xdcr Pick/Install Xdcr Siemens Hardware 2-27...
  • Page 94 Section 2 1010BXFM-3 NOTE: The <ALT> and <ENTER> keys must be pressed before the meter scans through all the drives, or the selection of the detection mode and the Force Transmit function must be initiated again. 2. As the meter begins going through the drives, press <ENT> again. A typical menu screen appears as shown below (i.e., only when using a PC via the RS-232 port) and indicates the current ALC (e.g., 50).
  • Page 95 Use PC numeric keys or Magnetic Wand to enter the new Vs value (in m/s). To store the corrected Vs press The computer may recommend a new Number Index and prompt you to press Remount the transducer at the new Number Index. To repeat the Initial Makeup process press Siemens Hardware 2-29...

  • Page 96: The Empty Pipe Set Menu

    Section 2 1010BXFM-3 After the computer completes its Initial Makeup command, the [Install Complete?] option list changes to: Install Completed? New Makeup If you want to redo the Initial Makeup, move cursor to [New Makeup], then press This resets the option list. You can now repeat the install routine described previously. 2.4.10 THE EMPTY PIPE SET MENU The computer performs the MTYmatic routine automatically during its Initial Make-up to establish a standard setting for the Empty Pipe alarm.

  • Page 97: How To Use The Set Empty Command

    Operation Adjust Memory Mode. OPERATION ADJUST MENU STRUCTURE Operation Adjust Memory/Fault Set Fault Memory Memory Delay (s) xxx (numeric entry) (hidden in Fault Mode) SL Rate 250 ms 100 ms 50 ms Siemens Hardware 20 ms 2-31...

  • Page 98: Memory/Fault Set

    Section 2 1010BXFM-3 2.5.1 MEMORY/FAULT SET Certain situations (e.g., an empty pipe or excessive aeration) will interrupt data production. Use [Memory/Fault Set] to select the meter response to such an interruption. The Fault set- ting (default) will zero the output and declare an alarm on the display screen, Datalogger report and an assigned relay output.

  • Page 99: Using The [Sonilocate] Menu Item

    Verify [SL Rate] resolution is selected (> symbol will appear to left of menu item). Controlotron Dual Path Memory/Fault Set Memory Memory Delay <sec> SL Rate >50 mS Operation Adjust Siemens Hardware Continually press the <Left Arrow> key to return to main menu. 2-33...
  • Page 100 Section 2 1010BXFM-3 IMPORTANT The Sonilocator function will not operate unless the [Sonilocate] menu item is selected in the Datalogger Setup menu. To select the [Sonilocate] menu item, proceed as follows: At the [Meter Type] Menu, press the <Right Arrow> key and then the <ENT> key to select the desired Path (e.g., Dual Path Flow).

  • Page 101: The Data Span/Set/Cal Menu

    Areation % x.xxx (numeric entry) Makeup Latch Interface Alarms ROC Alm Set m/s x.xxx (numeric entry) Interval Secs x.xxx (numeric entry) Relay Hold Time x.xxx (numeric entry) High LiquIdent x.xxx (numeric entry) Low LiquIdent x.xxx (numeric entry) Siemens Hardware 2-35...

  • Page 102: Span Data

    Section 2 1010BXFM-3 Controlotron Dual Path SITE 1 Use this menu to set the Span 0% and 100% Values for Analog Data low and high range for analog outputs. Span Data Use this menu to define setpoints for the alarm Set Alarm Levels relay outputs.

  • Page 103: Min Roc

    The specific gravity will be displayed as the minimum on the Stripchart. Max Base API The [Max Base API] menu cell stores the maximum range for the API number analog span at Siemens Hardware base temperature. 2-37...

  • Page 104: Min Base Api

    Section 2 1010BXFM-3 Min Base API The [Min Base API] menu cell stores the minimum range for the API number analog span at base temperature. Max Base Kg/m The [Max Base Kg/m ] menu cell stores the maximum range of Base kilograms per cubic meter analog span.

  • Page 105: Low S.g

    The [High Base API] menu cell sets the high API alarm function setpoint for the API number analog span at base temperature. Low Base API The [Low Base API] menu cell sets the low API alarm relay setpoint for the API number analog span at base temperature. Siemens Hardware 2-39...

  • Page 106: High Base Kg/M

    Section 2 1010BXFM-3 High Base Kg/m The [High Base Kg/m ] menu cell sets the high alarm relay setpoint for kilograms per cubic meter at base temperature. Low Base Kg/m The [Low Base Kg/m ] menu cell sets the low alarm relay setpoint for kilograms per cubic meter at base temperature.

  • Page 107: Interface Alarms

    High LiquIdent Use the [High LiquIdent] menu item to set the numerical high limit span of the LiquIdent function. Low LiquIdent Use the [low LiquIdent] menu item to set the numerical low limit of the LiquIdent function. Siemens Hardware 2-41...

  • Page 108: The Datalogger Setup Menu

    Section 2 1010BXFM-3 THE DATALOGGER SETUP MENU This menu becomes available after picking Meter Type and Measurement Channel. The inte- gral Datalogger records data via a RS-232 compatible external device (printer, computer, net- work, etc.). Use Datalogger Setup to select data items and real-time events for datalogger reports.

  • Page 109: Datalogger Mode

    Kg/m3 Base S.G Base API Base Kg/m3 Path Alarms Alarms Temperature Analog Inputs Sonilocate LogTime Interval 5 Sec. 10 Sec. 15 Sec. 30 Sec. 1 Min. 5 Min. 15 Min. 30 Min. 1 Hr. 2 Hr. (continued) Siemens Hardware 2-43...

  • Page 110: Datalogger Data Option List

    Section 2 1010BXFM-3 THE DATALOGGER SETUP MENU STRUCTURE (continued) Datalogger Setup LogTime Interval 4 Hr. 6 Hr. 12 Hr. 24 Hr. Demand Datalog Events None Relay 2 Relay 1 Spacing Empty Aeration Fault Alarm Memory Makeup DATALOGGER DATA OPTION LIST None Default –...

  • Page 111: Log Time Interval

    To select Datalogger Event items: To access the [Datalogger Events] option list press Move the cursor to desired item by pressing then press to select it. Siemens Hardware Note that a plus sign(+) appears before the item. 2-45...

  • Page 112: The I/O Data Control Menu

    Section 2 1010BXFM-3 To deselect Datalogger Events: Move the cursor to the item by pressing and then press Note that this removes the plus sign (+) from the item. After selecting all desired items press to leave the [Datalogger Events] option list. THE I/O DATA CONTROL MENU This menu becomes available after picking a Meter Type and Channel/Path.

  • Page 113: Analog Out Setup

    Current liquid API number. Current kilograms per cubic meter. Kg/m Current system API at reference temperature. Base API Current kilograms per cubic meter at reference temperature. Base Kg/m Current liquid viscosity. Viscosity Current liquid temperature. Spanned liquid sonic velocity. Siemens Hardware (continued) 2-47...

  • Page 114: Assigning Io Output Functions

    Section 2 1010BXFM-3 Analog Out Setup Data Categories (continued) Spanned liquid sonic velocity. Receive signal amplitude. Valc Relative degree of liquid aeration/cavitation. Vaer Spanned specific gravity. Assigning Io Output Functions (see paragraph 4.8) The Io analog output is a loop-powered (or externally powered), isolated 4-20 mA DC signal that varies linearly in relation to a selected data function.

  • Page 115: Assigning Relay 1 Functions

    High Temperature High temperature value relay trip-point. Low Temperature Low temperature value relay trip-point. Aeration % Aeration percentage alarm trip-point exceeded. Interface Vs Liquid interface value relay trip-point exceeded. Soft Fault Fault condition - memory mode active. Siemens Hardware 2-49...

  • Page 116: Analog Input Setup (Optional Function)

    Section 2 1010BXFM-3 2.8.3 ANALOG INPUT SETUP (optional function) The Analog Input Setup function assigns an active analog input to a measurement channel/ path. The meter provides four DC current input ports for single channel or Dual Channel units. The DC current input ranges from a zero level of 4 mA to a full scale of 20 mA. The [Analog Input Setup] menu cell allows you to enable this port and then span it to any desired scaling.

  • Page 117: The Diagnostics Data Menu

    Vs max m/s Vs min m/s Empty % Samples/Cycle Max Damping Min Damping Test Facilities Makeup Tx Up Tx Dn Fixed ALC Tx Up Fixed ALC Tx Dn Fixed ALC Siemens Hardware Print Site Setup No/Yes Date Site Created xx.xx xx.xx 2-51...

  • Page 118: Main Diagnostics Screen

    Section 2 1010BXFM-3 2.9.1 MAIN DIAGNOSTICS SCREEN This is the Main Diagnostics Data screen. It provides menus that show Path Select, Path Enable, Signal Data, Application Info, Liquid Data, Site Setup Data information. In addition, the Test Facilities menu provides test/control functions to optimize operation, analyze appli- cation conditions and to recover system operation.

  • Page 119: Path Data

    I = Interface Alarm AnCal Simulator for calibrating external devices, etc. Highlight this item, then press the <Right Arrow> to enable numeric entry. Type desired simulated API. Note: AnCal remains active only while you remain in this menu cell. Siemens Hardware 2-53...

  • Page 120: Vs M/S

    Section 2 1010BXFM-3 Controlotron Dual Path SITE 1 Current liquid sonic velocity in m/s Vs m/s ? 1500.95 Signal mV Valc % Vaer % Alarm Status ----F---I- AnCal 0.000 Path Data Vs m/s This menu cell shows the current sonic velocity in meters per second (m/s). If you move the →...

  • Page 121: The Application Info Menu

    RTD 1 temperature sensor reading Temp1 78.5 Liquid Name LiquIdent 1292.80 m/s 1.05 m/s Specific Gravity 1.000 S.G. 10.000 API Kg/m3 999.012 Kg/m3 Base SG 1.000 Base S.G. Base API 10.000 API Base Kg/m3 999.012 kg/m3 Viscosity cS 1.000 Siemens Hardware Liquid Data 2-55...

  • Page 122: Liquid Data Menu Items

    Section 2 1010BXFM-3 LIQUID DATA MENU ITEMS Temp1 Current liquid temperature. Liquid name The current name of selected liquid. LiquIdent The LiquIdent™ Index is the sonic velocity of the liquid at 60ºF(15.6ºC). Liquid interface rate of change variable. Specific Gravity Current specific gravity.

  • Page 123: The Test Facilities Menu

    TX Dn Fixed ALC Fixed ALC while transmitting down only.* Force Transmit Transmits burst while measuring Valc. For diagnostic purposes only. Not displayed as menu cell. Force Frequency Not displayed as a menu cell. Siemens Hardware * For technical service diagnostics. 2-57...

  • Page 124: Makeup

    Section 2 1010BXFM-3 Makeup The Test Facilities Menu Makeup routine allows you to command the meter to re-acquire the operating parameters established during the Initial Makeup routine invoked by the [Install Completed?] command (see paragraph 2.4 Pick/Install Xdcr). To invoke the Makeup routine: Press to scroll the cursor to [Makeup].
  • Page 125 • The Set Empty routine performed when pipe was NOT actually empty. If you locate and correct the improper condition immediately, press <ENT> to resume the installation procedure. Otherwise, press the <Left Arrow> to abort the installation and conduct a thorough inves- tigation. (continued) Siemens Hardware 2-59...

  • Page 126: Troubleshooting With Transducer Test Blocks

    Section 2 1010BXFM-3 MESSAGE DESCRIPTION Detection Fault Appears if the meter cannot complete an Initial Makeup. It means that the pipe and/or liquid conditions do not permit a receive signal that meets the flow detection standards. The system will not be able to operate.
  • Page 127 NOTE: Since Sizes A and C transducers are installed in Reflect Mode, you will see a pop-up window that prompts you to: [Use Actual Zero]. You can ignore this by Siemens Hardware pressing the <Down Arrow>. 2-61...

  • Page 128: Using The 996Psp Pipe Simulator

    Section 2 1010BXFM-3 Upon the completion of the [Install] procedure, the computer should report a sonic velo- city within the range of approximately 1350m/s to 1700 m/s (depending on the transducer size under test). Next, check the [Diagnostic Data] menu. The [Valc %] item must be >35 for dependable operation.

  • Page 129: If A Pipe Simulator/Test-Block Test Fails

    If you have spare modules you may try module substitution to identify the defective module. Other Siemens Hardware wise, please call Controlotron’s Technical Service Department for further instructions and assistance.

  • Page 131: Hardware Installation Guide

    To “Downstream” Transducer To “Upstream” Transducer STANDARD UPRIGHT MOUNTING NOTE: All enclosure lids are secured with set-screws. This is required to maintain the explosion-proof ratings. You will need a 1/16" hex key to remove and replace enclosure lids. Siemens Hardware...

  • Page 132: Input/Output Wiring

    Section 3 1010BXFM-3 INPUT/OUTPUT WIRING The following tables and illustrations describe both the 1010BX and 1010DBX input/output signals. Consult the Installation Drawings in Appendix B for details regarding I/O and trans- ducer connections for your specific model. 3.2.1 1010BX INPUT/OUTPUT WIRING (TB1 and TB2) I/O terminal blocks TB1 &...

  • Page 133: 1010Bdx Input/Output Wiring (Tb1 And Tb2)

    1010BDX INPUT/OUTPUT WIRING (TB2) PIN# SIGNAL FUNCTION NOTES RS-232 compliant full-duplex communication port. Used for SIGNALS data uploading/downloading and flowmeter programming via PC and communications software. D1 Input D1 Return ISOLATED DIGITAL NOT USED D2 Input COMMAND LINES D2 Return Siemens Hardware...

  • Page 134: Preparing To Mount The Transducers

    Section 3 1010BXFM-3 PREPARING TO MOUNT THE TRANSDUCERS Installing the transducers is fairly straightforward. However, careful planning will avoid any snags that may delay the installation. Previously, based on the input you fed into the meter’s computer, it had recommended the transducers size, mounting option and spacing. With the transducers at hand, we are now ready to mount them.

  • Page 135: Clamp-On Transducer Mounting Modes

    Upstream Downstream Transducer Transducer Pipe Sonic Path REFLECT MOUNT (Pipe shown in Top View for ease in visualizing sonic path) Siemens Hardware...

  • Page 136: Preparing The Pipe

    Section 3 1010BXFM-3 We recommend Direct mount whenever possible. This is the simplest way to mount the Inter- face Detector’s transducers. Direct mount provides a shorter sonic beam path. This usually improves performance with sonically attenuative liquids or pipe materials. We also recom- mend using Direct mount for plastic pipes.

  • Page 137: Sonic Coupling Compound Recommendations

    Notice: Controlotron holds US Patent Number 4,929,368 on the CC#122 Coupling Compound and all compounds of this type. Its use is restricted to Controlotron products only, un- Siemens Hardware less a special license has been obtained. Licenses for use with other products are avail-...

  • Page 138: Reflect Mode With Ez Clamp And Spacer Bar Only

    Section 3 1010BXFM-3 3.3.6 REFLECT MODE WITH EZ CLAMP AND SPACER BAR ONLY The EZ Clamp is a quick and easy way to securely mount transducers on any pipe. The spacer bar eliminates manual spacing measurements and provides rigidity for mounting the trans- ducers while maintaining axial alignment.

  • Page 139: Direct Mode With Ez Clamp And Spacer Bar Only

    This section will present an easy, uncomplicated method of mounting transducers in Direct Mode and ensuring that they will line up exactly 180 from each other (9 o’clock - 3 o’clock positions) and spaced the proper distance apart. Siemens Hardware...
  • Page 140 Section 3 1010BXFM-3 Chain Tension Transducers PIPE VIEW FROM Chain TOP OF PIPE INSTALLATION - DIRECT MOUNT WITH EZ CLAMP AND SPACER BAR 1. Perform all required menu steps until the flow computer issues the number index and prompts you to press [ENT] to finish the transducer install routine. Stop at this point. Note the number index value displayed in the Pick/Install menu.
  • Page 141 (see “B” below). Set the bar aside. Pipe Transducer Place dot at Adjusting Nut white dot Transducer Spacer Bar Line through Dot Edge Line Mylar Spacing Guide Siemens Hardware 3-11...
  • Page 142 Section 3 1010BXFM-3 9. Wrap the Mylar spacing guide around the pipe so that the left edge is against the trans- ducer edge mark (see “C” above). Arrange so that one end overlaps the other by at least three inches. Trim to fit if necessary, but in order to keep it square, be sure not to trim at the overlapping end.

  • Page 143: Reflect Mode - Mounting Frames And Spacer Bar

    Check to ensure that you have a matched set of transducers. They both should have the same S/N number but marked with either an “A” or “B” (e.g., 100A Siemens Hardware and 100B). 3-13...

  • Page 144: Reflect Mode With Spacer Bar Only

    Section 3 1010BXFM-3 2. On a flat surface, attach the spacer bar to a mounting frame so that the reference hole on the spacer bar fits over the post on the platform of the frame; tighten the securing screw. Slide the second mounting frame onto the other end of the spacer bar, align the number index hole with the post on the platform;...
  • Page 145 6. Repeat Step 5 with the second transducer leaving it still attached to the spacer bar. Apply Siemens Hardware a 1/8-inch bead of couplant to the transducer. At the same time you place it in the middle of...

  • Page 146: Direct Mode-Mounting Frames, Spacer Bar And Spacing Guides

    Section 3 1010BXFM-3 the second area prepared, secure the spacing bar to the already mounted transducer by in- serting the transducer index screw through the REF hole on the Bar. Put mounting strap around transducer and tighten as in Step 5. Sight along spacer bar to ensure axial align- ment to the pipe.
  • Page 147 REF hole on the spacer bar and then into the hole on the mounted frame. Tighten. Sight to ensure that this frame is lined up in center of pipe and while Siemens Hardware holding alignment, place a dot (with pencil or chalk) in the center of the tapered roller at...
  • Page 148 Section 3 1010BXFM-3 the bottom of the frame (see A below). While holding, also mark along the front edge of the frame with pencil or fine chalk line (see B below). Pipe Transducer Transducer Transducer Edge Line Transducer Line Spacer Bar Mylar Spacing Guide...
  • Page 149 Repeat this procedure for the number index transducer. 17. Return to the menu, and press <ENTER> to finish the transducer install routine. Siemens Hardware 3-19...

  • Page 150: Using 1012T Mounting Tracks

    Section 3 1010BXFM-3 3.3.11 USING 1012T MOUNTING TRACKS The 1012TP and 1012THP Mounting Tracks provide a rigid mounting platform for Series 1011 universal or high precision size A or B transducers. The mounting tracks service pipe sizes up to a maximum of 5.00” (140 mm) outer diameter. Operating temperatures are sup- ported up to 250°F (121°C).
  • Page 151 4. Insert the index pin into the reference hole. Select a transducer, apply a thin band of cou- plant compound to the transducer’s contact surface. Place the transducer between the track rails, slightly behind the pin and under the clamping screw assembly. Slide it forward until Siemens Hardware it butts up firmly against the reference pin. 3-21...

  • Page 152: Installing A 1012T Mounting Track In Direct Mode

    Section 3 1010BXFM-3 5. Once transducer is in place, secure with the transducer clamping screw. Do not over- tighten. Observe the upstream/downstream orientation and connect the transducer cable to the computer’s input jack. If a dual-channel unit, make sure you connect the cable to the input jacks of the correct channel.
  • Page 153 (the long way) of the contact surface of the transducer. Also, keep the transducers lifted slightly from the pipe when installing until Siemens Hardware the transducer is against the pin; then push down against the pipe. Remember to install...

  • Page 154: Temperature Sensors (Optional)

    Section 3 1010BXFM-3 the transducers with the cable connectors facing away from each other. Once the trans- ducer is in place, Secure it with its clamping screw. Do not overtighten. NOTE: Some transducers require a right-angle adapter. This adapter should be in- stalled before placing the transducer in the tracks.

  • Page 155: Notes On System 1010 Analog Input Modules

    Prepare the pipe surface by removing paint to expose bare metal and by smoothing out any remaining rough spots. Siemens Hardware 3-25...
  • Page 156 Section 3 1010BXFM-3 Use the thermal couplant compound (CC#117) between the face of the RTD element and the pipe surface to improve the conductivity of the metal-to-metal contact. Keep the RTD out of direct sunlight or other non-pipe sources of heat or cold that may affect their temperature sensing.

  • Page 157: The Meter Facilities Menu

    You can choose either English or metric units. The factory setting is English. To specify metric default units for all meter functions: To access the [Preferred Units] option list press Press to move the cursor to [Metric] menu cell. To register your selection press Siemens Hardware...

  • Page 158: The Table Setups Menu

    1010BXFM-3 Section 4 THE TABLE SETUPS MENU The [Table Setups] menu allows you to precondition your pipe table and transducer types. The edits made in Table Setups become the default settings for creating a new site. Transduc- ers “marked” in the Transducer Types menu will preferentially selected when the meter rec- ommends transducers during the automatic Pick/Install Transducer routine.

  • Page 159: Create/Edit Pipe

    This menu allows you to edit the pipe table by modifying any existing pipe or add an entirely new pipe. An example of how to use the Create/Edit function: To access the [Create/Edit] menu press Siemens Hardware To access the [Pipe Class] option list press...

  • Page 160: Delete Pipe

    1010BXFM-3 Section 4 Press to scroll the option list to a class that provides the closest match to your pipe. To select the Pipe Class press . This moves the highlight to [Choose Pipe Name]. To access the [Pipe Name] option list press Press to scroll the option list to a pipe name and press to select it.

  • Page 161: Transducer Type Menu Structure

    Note that a plus sign (+) appears before each “marked” transducer. If you want to clear a ”marked” transducer, move the highlight to the transducer then press the key. Note that this removes the plus sign. To leave an option list press Siemens Hardware...

  • Page 162: The Datalogger Control Menu

    1010BXFM-3 Section 4 THE DATALOGGER CONTROL MENU The [Datalogger Setup] menu in the Channel Setup menu provides the Datalogger controls for the meter’s measurement channels. It allows you to enable usage, select data items, alarm events, a logging interval, and a destination for your Datalogger reports. While the [Datalog- ger Setup] menu is measurement channel specific, this [Datalogger Control] menu provides global control functions.

  • Page 163: Output Datalogger

    The Datalogger Mode menu must have the [Memory] menu cell selected. Datalogger items must be selected (e.g., Site ID, Date, Time, etc.). In the Datalogger Control menu, select [Circular Memory]. Siemens Hardware Press to access the [Circular Memory] option list.

  • Page 164: Est Log Time Left

    1010BXFM-3 Section 4 Move the cursor to [Yes] by pressing To store selection press Lastly, re-enable the channels that you disabled earlier to begin logging. 4.4.3 EST LOG TIME LEFT Est Log Time Left is a “view-only” menu cell that shows an estimate of the amount of Datalog- ger time remaining in hours and minutes.

  • Page 165: The Analog Output Trim Menu

    . This triggers a 1 kHz pop-up window. The frequency counter should now be reading 1 kHz. If the frequency counter reading does not match, use PC numeric keys or Magnetic Siemens Hardware Wand to enter the frequency counter reading.

  • Page 166: The Rtd Calibrate Menu (Optional)

    1010BXFM-3 Section 4 Press to register setting. This adjusts the meter’s DAC (digital-to-analog con- verter) so that a 1 kHz output corresponds with 1 kHz on the frequency counter. Re-check the frequency counter to make sure that it is now reading 1 kHz. THE RTD CALIBRATE MENU (optional) The RTD Calibrate Menu appears on 1010BX-3 models only.

  • Page 167: Ice Bath Rtd Calibration

    Therefore, the “Turn Of The Century” has had no effect on the proper functioning of any of our systems. Although we limit the year to 2 digits in all our displays, 1010 datalogger reports are Y2K complaint using an industry standard algorithm to form a 4 digit year field. Siemens Hardware 4-11...

  • Page 168: Date

    1010BXFM-3 Section 4 4.7.1 DATE The Date command sets the month, day and year for the meter’s internal clock/calendar. En- ter the date using the [MM.DD.YY] format. Replace MM with two digits to indicate the month. Replace DD with two digits to indicate the day. Replace YY with two digits to indi- cate the year.

  • Page 169: Menu Structure

    The [Parity] option list includes all the standard parity settings for asynchronous serial transmission. The selected parity must match the parity setting of the receiving external device. Some devices ignore parity entirely; therefore, the option list includes [None]. The factory setting is [None]. Siemens Hardware 4-13...

  • Page 170: Data Bits

    1010BXFM-3 Section 4 To edit the Parity setting: To access the [Parity] option list press Move the cursor to the required parity setting by pressing To store the data press . This moves the cursor to [Data Bits]. 4.8.3 DATA BITS You can specify how many data bits the meter uses to format data words for serial trans- misions.

  • Page 171: Rts Key Time

    To activate the Display Screen, simply connect power to the 1010BX system. On power-up the 1010BX will display one of the following: The scrolling Controlotron Welcome Screen (i.e., if no channel had been previously acti- Siemens Hardware vated), or 4-15...

  • Page 172: Selecting Display Data Items

    1010BXFM-3 Section 4 The active channel’s last data screen displayed prior to turning off the instrument. After successful channel installation, use the Magnetic Wand and repeatedly trigger <Left Arrow> commands to leave the top level of the Installation Menu. The display indicates data as follows (see figure below): NOTE: The default display shows two lines of data.

  • Page 173: System 1010Bx Application Notes

    Proper analysis will provide solu- tions to virtually any application problem. For technical assistance, please contact your local Siemens representative for expert help (www.siemens.com). PIPE CONSIDERATIONS FOR CLAMP-ON TRANSDUCERS Clamp-on flow transducers operate on any round pipe that conducts sound. Suitable pipe materials include most metals, plastics, glass and mandrel wound FRP.

  • Page 174: Picking The Appropriate Transducer

    Section 5 1010BXFM-3 5.2.2 PICKING THE APPROPRIATE TRANSDUCER To ensure that you select the appropriate transducers for your application, consider the pipe outer diameter, temperature range and degree of precision required. Initial transducer size recommendations are based on your pipe outer diameter, wall thick- ness and pipe material entries.

  • Page 175: Data Drift

    Highly viscous liquids tend to “absorb” some of the energy of the sonic beam. This causes a reduction of signal amplitude when compared to low viscosity liquids. However, most high viscosity liquids are sufficiently conductive for acceptable operation. A low Valc % value usu- ally indicates low sonic conductivity. Siemens Hardware...

  • Page 176: Temperature And Pressure Ratings

    Section 5 1010BXFM-3 TEMPERATURE AND PRESSURE RATINGS We rate our standard (universal) transducers for operation up to 250°F. We offer High (H) temperature flow transducers rated for operation up to 375°F. We also manufacture Very High (VH) temperature transducers for applications where the temperature exceeds 375°F, °...

  • Page 177: Reference Tables

    Deg. C Deg. F Vs (m/s) Liquid Deg. C Deg. F Vs (m/s) 1402 1519 Water Water 1447 1503 1482 1485 1509 1466 1529 1440 1543 1412 1551 1390 1555 1360 1554 1333 1550 1268 1543 1192 1532 1110 Siemens Hardware...
  • Page 178 Section 5 1010BXFM-3 Vps VALUES (in inches/second) FOR SOME COMMON METALS Metal Vps (in/sec) Metal Vps (in/sec) Aluminum 120,000 Magnesium O-1 120,000 AL 1100 (2S) 121,000 Magnesium ZK-60A-TS 120,000 AL 1100-0 (2S0) 122,000 Monel 107,000 AL 2014 (14S) 121,000 Molybdenum 132,000 AL 2024-T4 (24ST) 124,000...

  • Page 179: Terminology Chart

    Provides a simple magnetic data entry method. Menu Cell A location within a Menu where you define either a single numeric value or option list selection that supports the Submenu’s function. Certain view-only menu cells show reference data appropriate to Siemens Hardware the current application. (continued)
  • Page 180 Section 5 1010BXFM-3 TERM EXPLANATION NEGFLOW Totalizer mode for negative flow total only. NETFLOW Totalizer mode that combines positive and negative flow totals. NOTOT System function that disables the internal Totalizer. Number Index Computed transducer spacing index based on the estimated sonic velocity measurement.

  • Page 181: The Dual Channel Menu Chart

    Analog Output Trim Trim Io1/Io2 Operate Trim@4mA Clock Set Date Time RS-232 Setup Baud Rate 38400 9600 4800 2400 1200 Parity None Space Even Mark Data Bits Line Feed Network ID = xxxxxxxxxxxx RTS Key Time x.x secs (continued) Siemens Hardware...
  • Page 182 Section 5 1010BXFM-3 THE METER FACILITIES MENU (continued) Meter Facilities System Info Version Reset Date/Time Op System P/N Checksum Code System Time DUAL CHANNEL MENU Meter Type Dual Channel Channel Setup Recall Site Channel Enable Create/Name Site Site Security Delete Site Save/Rename Site Pipe Data Pick Pipe Class...
  • Page 183 Relay 1 / Relay 2 Analog Inp Setup Iin1 Input S.G. Kg/m PSIA BARA Deg F Deg C x.xxx 20 mA x.xxx lin2 see lin1 above Diagnostic Data Signal Data Vs m/s Signal mV Valc % Vaer % Alarm Status Siemens Hardware (continued) 5-11...
  • Page 184 Section 5 1010BXFM-3 DUAL CHANNEL MENU (continued) Meter Type Dual Channel Diagnostic Data Application Info TN uSec TL uSec DeltaT nSec Burst/Sec % Accepted Last Makeup Makeup Status Liquid Data Temp 1 Temp 2 Liquid Name LiquIdent Specific Gravity Kg/m Base S.G.
  • Page 185 Installation, 1011HN Series Dedicated Plastic Body Transducers 1011HNS-8 Outline Dimensions, 1011HN Series Dedicated Plastic Body Transducers 991TN-7 Installation Drawing, Temperature Sensor Dedicated, NEMA 4 991TN-8 Outline Dimensions, Temperature Sensor Dedicated, NEMA 4 CC129-7 Installation, CC129 Dry Film Couplant Siemens Hardware...
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  • Page 196 INSTALLATION DRAWING ANALOG INPUT MODULE 1010N - 5 - 7 21614...
  • Page 197 REFLECT MODE OPERATION PREFERRED MOUNTING PLANE SECURING MOUNTING FRAMES TO THE PIPE SURFACE USING THE SPACER BAR TO SET TRANSDUCER MOUNTING FRAME SPACING Siemens Hardware 1011HNS - 7 21614...
  • Page 198 PREFERRED MOUNTING PLANE DIRECT MODE OPERATION USING THE SPACER BAR TO SET TRANSDUCER MOUNTING FRAME SPACING SECURING MOUNTING FRAMES TO THE PIPE SURFACE 1011HNS - 7 21614...
  • Page 199 TRANSDUCER SIZE C & D TRANSDUCER SIZE A & B OPTION: USE OF QUICK ADAPTER TRANSDUCER SIZE A & B TRANSDUCER SIZE C & D TRANSDUCER SIZE A & B TRANSDUCER SIZE C & D Siemens Hardware 1011HNS - 7 21614...
  • Page 200 USE OF FLEXIBLE CONDUIT WITH TRANSDUCERS SIZE A & B USE OF FLEXIBLE CONDUIT WITH TRANSDUCERS SIZE C & D 1011HNS - 7 21614...
  • Page 201 SIZE "A" & "B" SIZE "C" & "D" TRANSDUCER PART NUMBER Siemens Hardware 1011HNS - 8 21614...
  • Page 203 Siemens Hardware...
  • Page 205 CC129A-7 Revision D CN4973 February 2005 FOR TECHNICAL ASSISTANCE FOR GENERAL INFORMATION Call: (800) 275-8480 Website: www.controlotron.com (631) 231-3600 E-mail: info@controlotron.com Fax: (631) 231-3334 sales@controlotron.com E-mail: TSG@controlotron.com Siemens Hardware Copyright © 2005 Controlotron Corp. All rights reserved Made in the USA...
  • Page 207 Recommended transducer placement for Dual Beam reflect mount. Transducer located Transducer located at 9 o’clock at 3 o’clock END VIEW Siemens Hardware (Horizontal Plane) CN4973 February 2005...
  • Page 208 Installation Instructions CC129A-7 PREPARING THE PIPE SURFACE Pick a mounting location with the longest straight run. You must have easy access to at least one side of your pipe. For uninterrupted operation the mounting location must remain fully pressurized, even at zero flow. Decide on your mounting mode (direct or reflect).
  • Page 209 Table 1. Note that operating and installation temperatures are not the same. Determine the proper location of the transducers (refer to paragraph 1 above). Thoroughly clean and degrease the selected pipe area with a suitable solvent (see Siemens Hardware Cautions in para. 3.1.5). CN4973 February 2005...
  • Page 210 Installation Instructions CC129A-7 After determining the best sheet cutting pattern from suggestions above, mark the pipe for the starting edge of the dry couplant sheet position. Partially peel the sheet backing 1 to 2 inches from the starting edge, then carefully locate and press against the pipe surface.
  • Page 211 3.1.5 CAUTIONS ON THE USE OF CC129A DRY FILM COUPLANT Don’t clean the transducers or pipe surface with MEK, acetone, trichloroethane, trichlo- roethylene, toluene, freon (and its vapors), chloroform, and xylene. Don’t use on oily or greasy pipe surfaces. It will interfere with adhesion. Siemens Hardware CN4973 February 2005...
  • Page 212 Installation Instructions CC129A-7 3.1.6 MULTI-BEAM INSTALLATIONS MIN 8” WIDE CC129A FILM 2-BEAM 4-BEAM WRAP CC129A ALL AROUND PIPE SMALL PIPES NOTE: Contact Controlotron Technical Services Group (1 800 275-8480) for additional recommen- dations on use of CC129A Dry Film Couplant/Damping Compound. CN4973 February 2005...
  • Page 213 0.97 0.038 0.97 0.038 0.97 0.038 0.97 0.038 0.97 0.038 0.97 0.076 1.93 0.038 0.97 0.114 2.90 Operating Temperature Range Installation Temperature Range -10 to 150ºF (-23 to 65ºC) 32 to 120ºF (0 to 50ºC) Siemens Hardware CN4973 February 2005...
  • Page 215 Analog Output Trim Menu 4-9 API 2-16 K0, K1 parameters, setting 2-16 Application Data 1-11, 5-10 Application Data Menu 2-10 Application Data Menu Structure 2-11 Application Info Menu 2-50 Application Notes, System 1010BX 5-1 Siemens Hardware Axial Alignment 3-8 Index-1...
  • Page 216 Index 1010BXFM-3 Base Temperature, setting 2-16 [Channel/Path Setup] 1-10, 2-22, 2-47 Channel/Path Setup Menu 1-10, 2-2 Channel/Path Setup Menu Structure 2-2 Character Entry Field 1-9 Choosing Pipe Class 2-8 Choosing Pipe Size 2-8 Circular Memory 4-7 Circular Memory Mode 4-6 Clamp-on Transducer Mounting Modes 3-5 Direct 3-6 Reflect 3-5...
  • Page 217 High Base Kg/m 2-40 High Base S.G. 2-39 High Kg/m 2-39 High S.G. 2-39 High Temperature 2-40 Hi Viscosity cS 2-40 How To Recall A Site Setup 2-2 Siemens Hardware I/O Data Control 5-11 I/O Data Control Menu 2-46 Index-3...
  • Page 218 Index 1010BXFM-3 Index Pin 3-21 Initial Makeup 2-27 [Install Complete?] Command 2-26 Installation Menu 1-3, 19, 1-21, 1-26 Installation Menu Structure 1-11 Installing a 1012T Mounting Track In Direct Mode 3-22 180 Degrees Opposed With Mounting Track 3-22 Installing The Transducers 3-4 Picking The Appropriate Transducer 5-2 Preparing The Pipe 3-6 Finding The Halfway Distance 3-19...
  • Page 219 Multiple Select Option Lists 1- 30 Mylar™ Spacing Guide 3-17 Wrapping Guide Around Pipe 3-17 Network ID 4-14 Assigning ID Number 4-15 New Site Setup, Creating 1-18 Number Index Menu Cell 2-25 Number Index 3-13 Numeric Entry 1-16 Siemens Hardware Index-5...
  • Page 220 Index 1010BXFM-3 Operation Adjust Menu 2-31 Operation Adjust Menu Structure 2-31 Operation Adjust 5-10 Outputting Datalogger 4-7 Parity 4-13 Password Entry Option 2-4 Pick/Install XDCR Menu 2-21 Pick/Install XDCR Menu Structure 2-23 Pipe Class 2-8 Selecting 2-8 Pipe Considerations For Clamp-on Transducers 5-1 Pipe Data Menu 2-6 Outer Diameter, Wall Thickness, 2-6 Pipe Data Menu Structure 2-7...
  • Page 221 Accuracy, Repeatability 5-2 Reset System Memory 1-23 Table Setups Menu 4-2 Temperature and Pressure Ratings 5-4 Terminology For 1010BX 5-7 Test Facilities 5-12 Test Facilities Commands 2-57 Makeup 2-58 Test Facilities Menu 2-57 Siemens Hardware Technical Assistance 5-1 Thermowell Sensor 3-24 Index-7...
  • Page 222 Index 1010BXFM-3 Transducer Pairs 2-24 Matching Serial Numbers 2-24 Transducer Type Menu 4-4 Computer Messages 2-58 Transit-Time 1-1 Transmit/Receive Functions 2-23 Troubleshooting Tips 2-58 Mounting Transducers On 1012 Test Block 2-61 Troubleshooting With Transducer Test Blocks 2-60 Using 1012TB-1 and -2 Test Blocks 2-60 Two-Phase Liquids 5-3 Using 1012T Mounting Tracks 3-20 Installing In Reflect Mode 3-20...
  • Page 223 Siemens Flow Instruments 155 Plant Avenue, Hauppauge, New York 11788-3801 Tel. +1 (631) 231-3600 Fax. +1 (631) 231-3334 Web: www.siemens.com DUCTILE IRON PIPE Nominal Actual CLASS 50 CLASS 51 CLASS 52 CLASS 53 CLASS 54 CLASS 55 CLASS 56 Liner (Cement) Diameter O.D.
  • Page 224 These do not conform to American Standard B36. 10. PIPE WEIGHT FORMULA FOR STEEL PIPE (lbs per foot) 10.68 (D-t) t, where D=Outside Diameter and t=Wall Thickness Siemens Flow Instruments 155 Plant Avenue, Hauppauge, New York 11788-3801 Tel. +1 (631) 231-3600 Fax. +1 (631) 231-3334...
  • Page 225 Siemens Hardware...
  • Page 226 For more information www.siemens.com/flow Siemens Industry, Inc. Subject to change without prior notice Industry Automation Division Order No.: CQO:1010BXFM-3 Ultrasonic Flow Lit. No.: CQO:1010BXFM-3 Revision C Hauppauge, NY 11788 © Siemens AG 06.2014 www.siemens.com/processautomation...

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