Table Of Contents - Yamaha EF2000iS Service Manual

Table of Contents

Illustrated Symbols6
Carburador7
Index8
Table Of Contents10
Sistema Eléctrico18
Localización De20
General Information22
Machine Identification22
Serial Number22
Starting Serial Number22
Especificaciones23
Important Information24
Notes On Service24
Preparation For Removal And Disassembly Caution On Service24
All Replacement Parts26
Gaskets, Oil Seals, And O-Rings26
Bearings And Oil Seals26
Special Tools And Testers28
Periodic Inspections And Adjustments32
Maintenance Intervals Chart32
Periodic Maintenance/Lubrication Intervals32
Introduction32
Covers And Fuel Tank38
Covers Removal38
Covers And Fuel Tank (Except For Canada)40
Covers And Fuel Tank Removal40
(For Canada)42
Covers And Fuel Tank Installation46
Engine Oil Leakage Checking48
Oil Level Checking48
Oil Level Checking Steps48
Oil Replacement50
Recommended Engine Oil50
Recommended Engine Oil Grade50
Engine Oil Quantity50
Fuel Leakage52
Fuel Tank Filter52
Fuel Cock Strainer54
Air Filter Element58
Muffler60
Valve Clearance Adjustment62
Compression Pressure68
Compression Gauge68
Standard Compression Pressure68
Testing Steps (Below Minimum Level)70
Testing Steps (Above Maximum Level)70
Rated Engine Speed70
Breather Hose72
Electrical74
Spark Plug74
Spark Plug Gap74
Standard Spark Plug74
Engine Switch76
Economy Control Switch78
Ac Pilot Light80
Overload Warning Light80
Receptacle84
Dc Protector (Except For Canada)86
Dc Switch (No Fuse Breaker) (For Canada)88
Ac Switch (No Fuse Breaker) (For Canada)88
Control Box90
Control Box Disassembly90
Chapter 3. Engine90
Control Panel (For Canada)92
Control Panel Disassembly92
(For Australia)94
(For Europe)96
(For Korea)98
Assembling The Muffler102
Engine104
Engine Removal104
Recoil Starter, Rotor And Cdi Magneto106
Recoil Starter Removal106
Recoil Starter108
Recoil Starter Disassembly108
Recoil Starter Inspection110
Assembling The Recoil Starter112
Cdi Magneto And Rotor Removal116
Cdi Magneto And Rotor Installation116
Generator120
Generator Removal120
Generator Rotor And Stator Assembly Removal122
Generator Rotor And Stator Assembly Installation126
Cylinder Head Cover And Cylinder Head128
Cylinder Head Cover And Cylinder Head Removal128
Push Rod Inspection132
Cylinder Head Inspection132
Assembling The Cylinder Head134
Cylinder Head Cover134
Valve136
Valve Removal136
Valve And Valve Spring Removal138
Valve And Valve Spring Inspection138
Rocker Arm Inspection140
Valve Seat Inspection142
Valve Face Contact Width142
Valve Lapping144
Valve Seat Width144
Valve Margin Thickness144
Assembling The Valve And Valve Spring146
Valve Spring Compressor146
Crankcase Cover And Camshaft148
Crankcase Cover And Crankshaft Removal148
Camshaft Inspection152
Cam Lobes Length152
Valve Lifter Inspection154
Crankcase Cover Inspection154
Assembling The Camshaft154
Crankcase Cover Installation154
Piston, Connecting Rod, Crankshaft And Crankcase158
Piston, Connecting Rod, Crankshaft And Crankcase Removal158
Cylinder Inspection162
Piston And Piston Pin Inspection162
Cylinder Inside Diameter162
Piston Ring Inspection166
Crankshaft Inspection168
Connecting Rod Oil Clearance Inspection168
Piston And Piston Ring Installation170
Assembling The Crankshaft172
Carburetor And Air Filter174
Carburetor Removal174
Chapter 4. Carburetor174
Carburetor Disassembly176
Float Height Inspection180
Throttle Control Motor182
Choke Cable182
Electrical Components184
Chapter 5. Electrical184
(For Europe And Korea)188
Circuit Diagram190
Control Unit200
(Except For Europe)202
Switches206
Checking Switch Continuity206
Pocket Tester206
Ignition System208
No Spark Or Weak Spark208
Troubleshooting Chart208
Generator System224
Weak Or No Ac Current224
Engine Does Not Start234
Troubleshooting234
Engine Starts But Stalls236
Engine Speed Does Not Increase237
Engine Speed Is Uneven238
Throttle Control System239
Chapter 7. Specifications256
General Specifications256
Maintenance Specifications258
Tightening Torque263
General Torque Specifications264
Definition Of Units264
Lubrication Point And Type Of Lubricants265
Wire Routing Diagram286
Control Panel And Control Box (For Canada)286
(For Germany)290
(For France)292
Engine And Generator296