Geely CK Series 2007 Workshop Manual page 374

(III) Door Assembly
The door adopts limit hinges. The hinge is mounted on the front pillar of the door frame.
A door is mainly composed of the door outer and inner plate, anti-impact bar and door reinforcement plate.
The structure of the door is complicated, because it is a movable part. It is designed to form a sealed
compartment with the main body and relevant parts, and also convenient for drivers and passengers to get in
and out of the vehicle. And the devices on the door have to bear high-frequency operation. So it must meet
very high requirements in reliability and durability.
The inner and outer plates are both molded from a whole steel plate, which is for improving the rigidity and
assembly accuracy. In order to assure the safety when the vehicle is crashed on the side of the body; anti-
impact bar and central reinforcement plate are equipped in the door.
Door plate assembly is composed of the outer and inner sub-assemblies. Use a special folded edge machine
to wrap along the full circle of the door outer plate and the inner plate sub-assemblies to get them together.
As shown in Figure 5-10 & 5-11
1 Front Door Inner Plate
forcement Plate 4 Front Door Inner Middle Reinforcement Plate
6 Front Door Lower Hinge
9 Front Door Outer Plate
2
1
3
5
6 7
Figure 5-10 Dismantle Diagram of Front Door Plate
2 Front Door Window Glass Rail
7 Front Door Hinge Reinforcement
4
8
3 Front Door Inner Upper Rein-
5 Front Door Upper Hinge
8 Door Anti-impact Bar Assy.
9
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