ClipperCreek ProMountDuo PMD-10T Installation Manual

Pedestal

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ClipperCreek
, Inc.
innovative infrastructure for
electric and hybrid vehicles
ProMountDuo™ (PMD-10T)
PEDESTAL INSTALLATION GUIDE

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Summary of Contents for ClipperCreek ProMountDuo PMD-10T

  • Page 1 ClipperCreek , Inc. innovative infrastructure for electric and hybrid vehicles ProMountDuo™ (PMD-10T) PEDESTAL INSTALLATION GUIDE...
  • Page 2 ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. This page was intentionally left blank. Page 2...
  • Page 3 ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. WARNING: Do not overtighten the #10 self-tapping screws! This kit is manufactured with extruded holes. Use limited torque power tools and finish tightening by hand. Page 3...
  • Page 4 This user’s manual includes the latest information at the time of printing. ClipperCreek, Inc. reserves the right to make changes to this product without further notice. Changes or modifications to this product by other than an authorized service facility may void the product warranty.
  • Page 5: Table Of Contents

    ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS ....................6 TOOLS REQUIRED ............................ 7 INSTALLATION REQUIREMENTS AND CONFIGURATIONS ............7-15 PACKING LIST ............................ 16-17 OPTIONAL ORDERABLE ITEMS ......................18 INSTALLATION INITIAL PEDESTAL INSTALLATION ..................19-25 HCS EVSE INSTALLATION ....................... 26-28 LCS/ACS EVSE INSTALLATION ....................
  • Page 6: Important Safety Instructions

    Note to the User: Keep these instructions for further reference. The TESLA Wall Connector and ClipperCreek EVSE (Electric Vehicle Supply Equipment) are designed ® with the safety concerns of the end user as an utmost priority; however, the following safety precautions must be read and followed: •...
  • Page 7: Tools Required

    PEDESTAL WITH CLIPPERCREEK HCS, LCS/ACS, OR TESLA EVSE ® The following tools are required for the installation and assembly of the ClipperCreek ProMountDuo™ pedestal components. • Ratcheting Low-Profile Driver with T25 and T30 Torx bits (there are some tight spaces). IF USING HIGH POWER TOOLS ON THE TORX SCREWS, USE WITH CARE, ON A LOW TORQUE SETTING, AS THEY MAY STRIP AND/OR DENT THE SURFACES OF THE PEDESTAL.
  • Page 8 ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. HCS EVSE SINGLE AND DUAL MOUNT CONFIGURATION DIMENSIONS (Dual Mount) (If Dual Mount) (Single Mount) (If Single Mount) Page 8...
  • Page 9 ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. LCS/ACS EVSE SINGLE AND DUAL MOUNT CONFIGURATION DIMENSIONS (Optional GFCI Outlets) (If Dual Mount) (Single Mount) (Dual Mount) (If Single Mount) Page 9...
  • Page 10 ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. TESLA EVSE SINGLE AND DUAL MOUNT CONFIGURATION DIMENSIONS ® Figure 3 Approx. 19-22” (Dual Mount) (varies with cable wrap method) (Single Mount) Page 10...
  • Page 11: Installation Requirements And Configurations

    ClipperCreek HCS EVSE (One EVSE per Pedestal): • One (1) ClipperCreek ProMountDuo™ Kit, ClipperCreek part number 0300-00-025. • One (1) ClipperCreek HCS EVSE, part number is determined by amperage and options selected. • One (1) dedicated 208 or 240V AC branch circuit. •...
  • Page 12 ClipperCreek LCS/ACS EVSE (One EVSE per Pedestal): • One (1) ClipperCreek ProMountDuo™ Kit, ClipperCreek part number 0300-00-025. • One (1) ClipperCreek LCS/ACS EVSE, part number is determined by amperage and options selected. • One (1) dedicated branch circuit, voltage dependent upon the EVSE option selected.
  • Page 13 • One (1) ClipperCreek ProMountDuo™ Kit, ClipperCreek part number 0300-00-025. • One (1) ClipperCreek HCS EVSE, part number is determined by amperage and options selected. • One (1) ClipperCreek LCS/ACS EVSE, part number is determined by amperage and options selected.
  • Page 14 CONFIGURATION F: CONFIGURATION F Required Equipment for a Single-Mount Pedestal with one TESLA EVSE (One EVSE per Pedestal): ® • One (1) ClipperCreek ProMountDuo™ Kit, ClipperCreek part number 0300-00-025. • One (1) TESLA EVSE, TESLA part number 1050067-01-E. ® ®...
  • Page 15: Installation Requirements And Configurations

    EVSE (Two EVSE per Pedestal): ® • One (1) ClipperCreek ProMountDuo™ Kit, ClipperCreek part number 0300-00-025. • One (1) ClipperCreek HCS EVSE, part number is determined by amperage and options selected. • One (1) TESLA EVSE, TESLA part number 1050067-01-E.
  • Page 16: Packing List

    ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. PACKING LIST 0300-00-025 ProMountDuo™ Pedestal Kit ITEM PART REFERENCE NUMBER DESCRIPTION 1003-0046 Pedestal Metalwork, Base 1003-0047 Pedestal Metalwork, Bottom Panel 1003-0048 Pedestal Metalwork, Top Panel (RevF) 1003-0049 Pedestal Metalwork, Cap 4000-0023 Machine Screw, Self-Tapping, SST Black, Pan Head, #10-32 Size 1/2”length, T25 Torx...
  • Page 17 ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. (Installed Black Cap) (Installed Black Cap) Service Bushing ® Not shown on exploded view (Required for TESLA EVSE only) Signal Bushing ® (Optional: for TESLA EVSE only) Rubber Plugs ® (Required For TESLA...
  • Page 18: Optional Orderable Items

    To order, call (877) 694-4194 or visit https://store.clippercreek.com/accessories EVSE Tester (CP-50 0500-03-000) CP-50 EVSE Tester from ClipperCreek is the perfect tool for installers to test the EVSE installation if there is not a vehicle present. • Test your EVSE install without having a vehicle present •...
  • Page 19: Installation

    ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. INITIAL PEDESTAL INSTALLATION 1. CONCRETE PAD REQUIREMENTS The location, dimensions, and composition of the concrete pad underlying the pedestal should always adhere to local building codes. The following dimensions are minimum recommended values.
  • Page 20 ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. INITIAL PEDESTAL INSTALLATION (continued) 3. MOUNT THE PEDESTAL BASE Once the concrete pad with anchor bolts has been prepared and the three service conductors have been pulled through the underground conduit, the Pedestal Base (A) may be placed.
  • Page 21 ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. INITIAL PEDESTAL INSTALLATION (continued) 4. INSTALL THE BOTTOM PANELS a. Place a #10 washer (I) around the shaft of each of the thirty-four (34) #10 Torx T25 screws (E). b. Place a 1/4” washer (H) around the shaft of each of twelve (12) 1/4-20, 3/4”...
  • Page 22 ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. INITIAL PEDESTAL INSTALLATION (continued) 5. REMOVE KNOCKOUTS CAUTION: BE CAREFUL TO CHOOSE THE CORRECT KNOCKOUT POSITION FOR THE PARTICULAR CONFIGURATION PER FIGURE 12. a. LCS/ACS Series ONLY: TESLA ® Service Optional • Remove the knockout under the...
  • Page 23 ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. INITIAL PEDESTAL INSTALLATION (continued) 6. INSTALL THE TOP PANELS a. Align the screw holes of the first Top Panel (C) with the corresponding screw holes on the Bottom Panel (B). The Top Panel should be overlapping the Bottom Panel on all sides.
  • Page 24 ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. INITIAL PEDESTAL INSTALLATION (continued) d. To install the second Top Panel (C), gently nest the narrow edge of the second Top Panel over the top of the Bottom Panel (B) and tuck inside the opposing Top Panel.
  • Page 25 #10 screw and washer sets (E) & (I) then proceed to the TESLA EVSE ® installation chapter. b. If installing a ClipperCreek EVSE, a Holster for the SAE-J1772™ Vehicle Connector will accompany each new EVSE. Remove the Holster(s) from the EVSE packaging.
  • Page 26: Hcs Evse Installation

    ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. HCS EVSE INSTALLATION 1. PREPARE THE HARDWARE a. Retrieve two (2) 1/4-20 x 2” Torx T30 screw and washer sets (F) & (H) that were previously set aside. b. Locate the correct HCS plastic angle washers.
  • Page 27 ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. HCS EVSE INSTALLATION (continued) 3. INSTALL THE HCS EVSE a. For ease of assembly, unwrap the cable and stow the SAE-J1772™ Vehicle Connector into the Holster as shown. The button on the Connector does not need to be pressed, simply insert until the audible click is heard to lock it into place.
  • Page 28 ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. HCS EVSE INSTALLATION (continued) e. Use a T30 Torx driver to secure the top of the HCS EVSE using one (1) 1/4-20 x 2” Torx screw and washer set (F) & (H) with the HCS Plastic Angle Washer as shown. Do not over-tighten. Refer to Figure 23.
  • Page 29: Lcs/Acs Evse Installation

    ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. LCS/ACS EVSE INSTALLATION 1. INSTALL THE LCS/ACS EVSE b. Retrieve two (2) of the 1/4-20 x 2” Torx T30 screw and washer sets (F) & (H) that were previously set aside. c. Insert the screws into the upper and lower...
  • Page 30 ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. LCS/ACS EVSE INSTALLATION (continued) j. Align the four keyholes on the top and bottom of the LCS/ACS EVSE with the corresponding screw holes in the Top Panel (C). The tops of the keyholes are the...
  • Page 31: Tesla ® Evse Installation

    ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. TESLA EVSE INSTALLATION ® 1. PREPARE THE TESLA EVSE AND MOUNTING COMPONENTS ® a. The TESLA EVSE shipping box contains additional components that will be used to mount the ® EVSE to the PMD-10 Pedestal. Refer to Figure 33.
  • Page 32 ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. TESLA EVSE INSTALLATION ® (continued) 2. PREPARE THE SIDE OF THE PEDESTAL ON WHICH THE TESLA EVSE WILL BE ® MOUNTED a. Remove the large and the small plastic caps (K) & (L) as shown in Figure 34.
  • Page 33 ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. TESLA EVSE INSTALLATION ® (continued) 3. INSTALL THE TOP ENTRY BRACKET (Q) a. Pop out the larger Service hole knockout b. If Load Sharing will be utilized, pop out the small Signal hole knockout. Otherwise leave this area intact.
  • Page 34 ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. TESLA EVSE INSTALLATION ® (continued) 5. CONNECT THE WIRING a. The ground conductor and ground lug connections inside the Pedestal Post must be completed at this time. The ground lugs have a 3/16” Hex screw (Allen screw) and are already installed inside the Top Panel (C) as shown in Figure 40.
  • Page 35: Tesla ® Evse Installation

    ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. TESLA EVSE INSTALLATION ® (continued) 7. SECURE THE TESLA EVSE (P) TO THE TOP ® Figure 42 ENTRY BRACKET a. Use a T20 Torx driver with the Top and Bottom Bracket-to-Housing Screws (W) & (X) to mount the TESLA EVSE as shown in Figure 42.
  • Page 36: Final Pedestal Installation

    (E) & (I). Do not over-tighten. See Figure 46. 3. VERIFY THE EVSE OPERATION a. Verify the safety of the installation prior to turning on the circuit breaker. b. Refer to the applicable ClipperCreek EVSE and/or TESLA EVSE User’s Guides ®...
  • Page 37: Customer Support

    , Inc. CUSTOMER SUPPORT Call your ClipperCreek, Inc. Service Representative at any time, 24 hours a day, at the number below. PLEASE HAVE THE MODEL NUMBER AND SERIAL NUMBER AVAILABLE WHEN YOU CALL. This information is printed on the label on the side of the pedestal. If calling after business hours or on weekends, please leave your name, telephone number, the unit serial number, and a brief description of the problem.
  • Page 38: Warranty Information

    ClipperCreek or an authorized ClipperCreek representative or dealer has been advised of the possibility of such damages or of any claim by any other party.
  • Page 39 ProMountDuo™ PEDESTAL INSTALLATION GUIDE ClipperCreek , Inc. This page was intentionally left blank. Page 39...
  • Page 40 ClipperCreek , Inc. 11850 Kemper Rd., Suite E Auburn, CA 95603 www.clippercreek.com 877-694-4194...

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