ClipperCreek HCS SERIES Installation Manual

ClipperCreek HCS SERIES Installation Manual

Evse pedestal
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HCS SERIES EVSE PEDESTAL
INSTALLATION GUIDE
Please Note
This installation guide includes the latest information at the
time of printing. ClipperCreek, Inc. reserves the right to
make changes to this product without further notice.
Changes or modifications to this product by other than an
authorized service facility may void the product warranty.
Before You Begin:
Read these instructions completely, including the Safety
Instructions. If you have questions about the use of this
product, contact your Service Representative.
Note to the Installer:
Be sure to leave these instructions with the user.
Note to the User:
Keep these instructions for further reference.
Important Safety Instructions
ClipperCreek Electric Vehicle Supply Equipment (EVSE
or "charger") is designed with the safety concerns of the
end user as an utmost priority; however, the following
safety precautions must be read and followed:
The charger and electrical wiring should be installed
by a qualified electrician in accordance with local
electrical codes and ordinances.
Grounding Instructions - The charger should be
connected to a grounded, metal, permanent wiring
system; or an equipment-grounding conductor should
be run with circuit conductors and connected to a
grounding
terminal
Connections to the charger should comply with all
local electrical codes and ordinances.
Call your local service provider anytime a procedural
question arises; DO NOT attempt to perform a
procedure you are unsure of.
Read all installation instructions carefully before
performing the pedestal and charger installation.
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Notes:
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or
lead
on
the
charger.
Installation Requirements
Required Equipment for a Single-Mount Pedestal with
one HCS Charging Station (One EVSE per Pedestal):
One (1) ClipperCreek HCS EVSE Pedestal Kit.
One (1) ClipperCreek HCS Charging Station (EVSE).
One (1) dedicated 208 or 240 VAC branch circuit.
One (1) circuit breaker appropriately sized for the
EVSE charging capacity.
Two (2) Live Line conductors with enough length to
comfortably pull all the way through and above the top
of the pedestal.
One (1) Ground Line conductor with enough length to
comfortably pull all the way through and above the top
of the pedestal.
Conduit sized to fit all three conductors.
Four (4) Anchor Bolts with Nuts and Washers
Required Equipment for a Dual-Mount Pedestal with
two HCS Charging Stations (Two EVSEs per Pedestal):
One (1) ClipperCreek HCS EVSE Pedestal Kit.
One (1) ClipperCreek Dual-Mount HCS Pedestal Kit.
Two (2) ClipperCreek HCS Charging Stations (EVSEs).
Two (2) dedicated 208 or 240 VAC branch circuits.
Two (2) circuit breakers, appropriately sized with
respect to the charging capacity of each EVSE.
Two pairs (2x2) Live Line conductors (one pair for each
EVSE) with enough length to comfortably pull all the
way through and above the top of the pedestal.
Two (2) Ground Line conductors (One for each
EVSE) or a single bonded Ground Line with
enough length to comfortably pull all the way
through and above the top of the pedestal.
Conduit sized to fit all Live Line and Ground Line
conductors.
Four (4) Anchor Bolts with Nuts and Washers
1
Refer to the EVSE documentation to determine the
appropriate circuit breaker current capacity.
2
All conductors must be appropriately sized for the
EVSE current capacity, in accordance with local and
NEC electrical codes.
Tools Required for Assembling the Pedestal
The following tools are required for the installation and
assembly of the pedestal components.
L-shape T27 Torx Driver (there are some tight spaces,
advise using both the long and short T27's for faster
assembly)
#2 Phillips Head Screwdriver
5/16" Flathead Screwdriver (for Ground Block Lug)
Box Wrench (appropriately sized for the Anchor Nuts)
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Summary of Contents for ClipperCreek HCS SERIES

  • Page 1 This installation guide includes the latest information at the Required Equipment for a Single-Mount Pedestal with time of printing. ClipperCreek, Inc. reserves the right to one HCS Charging Station (One EVSE per Pedestal): make changes to this product without further notice.
  • Page 2 HCS Series EVSE Pedestal Installation Guide Pedestal Dimensions Figure 1: HCS Pedestal Dimensions for Single-Mount and Dual-Mount Installations Figure 2: HCS Pedestal Base Dimensions Figure 3: An Installation Cross-Section Page 2 of 9...
  • Page 3 HCS Series EVSE Pedestal Installation Guide Packing Lists 0300-00-024 HCS Pedestal Kit, Standard 4 Foot, Single-Mount Part Number Description 1003-0014 Pedestal Metalwork, Cap with Rear Flange NOTE: this item may already be attached to the top of the pedestal. 1003-0023...
  • Page 4: Concrete Pad Requirements

    HCS Series EVSE Pedestal Installation Guide 1. Concrete Pad Requirements For the Alternate 10” x 4.75” Rectangular Pattern: The location, dimensions, and composition of the concrete Arrange four (4) 1/2” anchor bolts in a 10” by 4.75” • pad underlying the pedestal should always adhere to local rectangular pattern.
  • Page 5 HCS Series EVSE Pedestal Installation Guide Figure 6: Pedestal Post Mounting by Pattern Page 5 of 9...
  • Page 6: Install The Pedestal Base Cover

    HCS Series EVSE Pedestal Installation Guide 4. Install the Pedestal Base Cover 6. Install the Conduit Assembly Knock-out the 1½” plastic plug located 10” down from A two-piece pedestal base cover set is included in the • the top of the pedestal on the left side.
  • Page 7 HCS Series EVSE Pedestal Installation Guide 7. Install the Charger Mounting Plate 8. Mounting a Single Charger to the Pedestal A charger mounting plate is affixed to the front of With the mounting plate in place, the pedestal is now the pedestal post to provide a flat and rigid base on ready for a single charger to be mounted.
  • Page 8: Connect The Wiring

    HCS Series EVSE Pedestal Installation Guide the shaft of two (2) 1/4-20 x 1" Torx button-head Secure the bottom of the charger using one (1) 1/4-20 x • screws. The metal portion of the washer should face 2" Torx button-head screws with neoprene washer and the head of the screw while the neoprene should face HCS Plastic Angle Washer as shown in Figure 14.
  • Page 9 HCS Series EVSE Pedestal Installation Guide Figure 16: Installing the Cover Plate 13. Mounting Two Chargers to the Pedestal For an installation with two chargers affixed to the same post, repeat the previous steps 7 through 11 for the opposite side.

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