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Related Manuals for ClipperCreek EV Series
Summary of Contents for ClipperCreek EV Series
- Page 1 EV40 Manual Page ! 1 BRINGING SUSTAINABILITY TO LIFE User’s Manual EV Series...
- Page 2 EV40 Manual Page ! 2 PLEASE NOTE This user’s manual includes the latest information at the time of printing. Sun Country Highway Ltd. reserves the right to make changes to this product without further notice. Changes or modifications to this product by other than an authorized service facility may void the product warranty.
- Page 3 EV40 Manual Page ! 3 EV User’s Manual, Version 6, June 2016 EV User Manual 06082016.indd Copyright© 2016. Sun Country Highway Ltd. All rights reserved. Printed in the USA.
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Page 4: Table Of Contents
EV40 Manual Page ! 4 CONTENTS IMPORTANT SAFETY INSTRUCTIONS ADDITIONAL SAFETY INFORMATION FCC INFORMATION OPERATION THE EV FRONT PANEL INSTALLATION SERVICE CONNECTIONS MOUNTING PROCEDURES MOUNTING THE CONNECTOR HOLSTER WIRING INSTRUCTIONS (Hardwired EV) RECEPTACLE INSTRUCTIONS CHARGE CABLE WRAP GUIDELINES GROUNDING INSTRUCTIONS MOVING &... -
Page 5: Important Safety Instructions
EV40 Manual Page ! 5 IMPORTANT SAFETY INSTRUCTIONS Carefully read these instructions and the charging instructions in your vehicle owner’s handbook before charging your electric vehicle. The following symbols may be found in this manual or on labels affixed to the charge station: This means pay particular attention. - Page 6 EV40 Manual Page ! 6 • Do not place fingers inside of the coupler end of the SAE-J1772 charge cable. • Do not allow children to operate this device. Adult supervision is mandatory when children are in proximity to a charge station that is in use. Instructions se Rapportant à...
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Page 7: Additional Safety Information
EV40 Manual Page ! 7 ADDITIONAL SAFETY INFORMATION WARNING: Turn off input power to your charge station at the circuit breaker panel before servicing or cleaning the unit. AVERTISSEMENT: Couper l’alimentation d’entrée à votre station de recharge sur le panneau de disjoncteur avant de nettoyer ou de réparer l’appareil. -
Page 8: Fcc Information
EV40 Manual Page ! 8 FCC INFORMATION This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) This device must accept any interference received, including interference that may cause undesired operation. -
Page 9: The Ev Front Panel
EV40 Manual Page ! 9 THE EV FRONT PANEL Figure 1. Front Panel The front panel on the EV has four indicator lights, as shown in Figure 1: POWER (yellow), indicates that power is available to the EV. CHARGING (green), indicates that the vehicle is requesting a charge and AC power is currently applied to the vehicle. -
Page 10: Installation
EV40 Manual Page ! 1 0 INSTALLATION SERVICE CONNECTIONS CAUTION: To reduce the risk of fire, connect only to a circuit provid- ed with the appropriate maximum branch circuit overcurrent protection in accordance with the National Electrical Code, ANSI/NFPA 70 (US) or the Canadian Electric Code C22.2 NO. - Page 11 EV40 Manual Page ! 1 1 être Mise à la Terre. Seuls les deux phases l’une ou l’autre côté du centre tapped brancher peut être utilisé. Voir la Figure 4 ci-des- sous. CAUTION: Warranty is void if this unit is not wired properly ATTENTION: La garantie est annulée si cette unité...
- Page 12 EV40 Manual Page ! 1 2 Figure 2 - 220/240V Single Phase Figure 3 - 208V 3-Phase, Wye-Connected NOTE With a wye-connected secondary, any two of the legs can be used to provide 208V to the EV. For example, L1 & L2, or L1 & L3, or L2 & L3. Leave the...
- Page 13 EV40 Manual Page ! 1 3 unused leg open. Do not connect it to a Neutral bar, or to Ground. Be sure the center point is grounded to Earth somewhere in the system. Avec un transformateur étoile-connecté secondaire, deux des lignes peut être utilisé...
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Page 14: Mounting Procedures
EV40 Manual Page ! 1 4 CAUTION: A 3-phase delta-connected transformer secondary without a center-tap on one leg cannot be used with the EV. No “Neutral” point is available to be connected to ground for ground-fault protection. The EV will not allow the contactor to close if it does not sense the presence of a Ground wire connected to a “Neutral”... - Page 15 EV40 Manual Page ! 1 5 FOR HOLLOW-WALL CONSTRUCTION ¥ Place the unit such that both mounting holes can take advantage of solid structural framing inside of the wall or a strong wall surface such as ply- wood. ¥ Size ¼-20 lag screws are recommended for mounting the EV to a wooden structure. Pre-drill appropriately sized pilot holes to allow the lag screw to grip the wooden structure while preventing the wood from cracking or splintering while the screw is fastened.
- Page 16 EV40 Manual Page ! 1 6 FOR SOLID-WALL CONSTRUCTION ¥ To secure the unit in concrete, pre-drill appropriately sized holes and use multi-set or wedge anchor hardware at both mounting points. ¥ To secure the unit in brick or stone, pre-drill appropriately sized holes and use sleeve anchors at both mounting points.
- Page 17 EV40 Manual Page ! 1 7 MOUNTING THE SAE-J1772 CONNECTOR HOLSTER The SAE-J1772 connector holster is included to provide a convenient protec- tive housing for the the SAE-J1772 connector head when it is not in use. ¥ The SAE-J1772 connector holster should be placed so that users have easy and safe access to the SAE-J1772 connector.
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Page 18: Wiring Instructions (Hardwired Ev)
EV40 Manual Page ! 1 8 WIRING INSTRUCTIONS (Hardwired EV) Route the EV conduit to a nearby junction box. Use the included ½” trade size watertight conduit fitting and sealing washer to provide a moisture-resistant seal between the conduit fitting and the junction box. If necessary, drill a 7/8”diame- ter hole to accommodate the conduit fitting. -
Page 19: Receptacle Instructions
EV40 Manual Page ! 1 9 RECEPTACLE INSTRUCTIONS (Plug-In EV-40P) The EV-40P is fitted with either a NEMA 14-50P or 6-50P plug extending from the bottom of the EV enclosure. Regulations limit this plug to a maximum of 12 inches in length, including the plug head. -
Page 20: Charge Cable Wrap Guidelines
EV40 Manual Page ! 2 0 CHARGE CABLE WRAP GUIDELINES The EV enclosure body is sculpted to allow the charge cable to be wrapped around it for convenient storage as well as to keep the bulk of the cable off of the ground and out of the way. -
Page 21: Grounding Instructions
EV40 Manual Page ! 2 1 GROUNDING INSTRUCTIONS This product must be grounded. If this product should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. For the hardwired EV: The hardwired EV is equipped with three service conductors shielded by three feet of flexible conduit. -
Page 22: Chargeguard Enabled Ev Instructions
EV40 Manual Page ! 2 2 CHARGEGUARD ENABLED EV INSTRUCTIONS Please refer to these instructions to operate the ChargeGuard enabled EV EVSE: 1. Connect the HCS EVSE to the vehicle with the SAE-J1772TM connector. 2. To enable charging: a) Insert the key into the switch located on the right side of the HCS EVSE. - Page 23 ChargeGuard EX HCS INSTRUCTIONS ChargeGuard EX provides a simple interface to connect the ClipperCreek HCS EVSE to an existing building access control or other third party access control system. With ChargeGuard EX a momentary contact closure driven by successful authentication in an access control system can activate the HCS ChargeGuard enabled station for a single charging session.
- Page 24 EV40 Manual Page ! 2 4 Figure 1. ChargeGuardTM EX Yellow Wire Orange Wire Figure 2. ChargeGuardTM EX: Wiring Please refer to these instructions to operate the ChargeGuardTM EX enabled HCS EVSE: 1. Connect the HCS EVSE to the vehicle with the SAE-J1772TM connector. 2.
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Page 25: Maintenance
EV40 Manual Page ! 2 5 MAINTENANCE The EV requires no periodic maintenance other than occasional cleaning. WARNING: To reduce the risk of electrical shock or equipment damage, exercise caution while cleaning the unit and the EV charge connector cable. Turn off the charge station at the circuit breaker before cleaning. -
Page 26: Share2Tm Enabled Hcs Instructions
Follow the Wiring Diagram below for proper wiring of Share2 . Wiring connections can be made in a junction box or pedestal body (ClipperCreek pedestal bodies double as electrical raceways). Strip the blue, brown and white wires ONLY. Use wire nuts... - Page 27 EV40 Manual Page ! 2 7 Verify Share2 Function is working properly: After wiring is complete use a DC volt meter to test functionality. Connect the volt meter negative lead to ground, then connect the volt meter positive lead to the white wire.
- Page 28 EV40 Manual Page ! 2 8 Share2 Figure 3: Connect Vehicle #2 Share2 Figure 4: One of the vehicles disconnects or completes charging...
- Page 29 EV40 Manual Page ! 2 9 OPTIONAL: Share2™ operation if Optional ChargeGuard is also installed: If the ChargeGuard™ option is desired to work in conjunction with the Share2™ option, these two options must be ordered and built at the same time (Share2™ and ChargeGuard™...
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Page 30: Customer Support
EV40 Manual Page ! 3 0 CUSTOMER SUPPORT Call your Sun Country Highway Ltd. Service Representative for service and warranty assistance. PLEASE HAVE THE MODEL NUMBER AND SERIAL NUMBER AVAILABLE WHEN YOU CALL. This information is printed on the label on the side of the charger’s enclosure. -
Page 31: Specifications
EV40 Manual Page ! 3 1 SPECIFICATIONS... -
Page 32: Warranty Information
EV40 Manual Page ! 3 2 WARRANTY INFORMATION LIMITED WARRANTY – ELECTRIC VEHICLE SUPPLY EQUIPMENT MODEL: EV40, EV60 and EV40-P Sun Country Highway Ltd. 306 Saskatchewan Crescent Saskatoon, SK S7N 0K6 1 866 467-6920 Sun Country Highway shall provide the following warranty with respect to the Products to Representative, its Sub-Representatives and their customers: Product 3-year parts, 3-year factory labor, Sun Country Highway, Inc. - Page 33 EV40 Manual Page ! 3 3 dealer has been advised of the possibility of such damages or of any claim by any other party. Some states do not allow the exclusion or limitation of incidental damages for some products, so the above limitation or exclusion may not apply to you.