Page 1 User Manual ArmorStart® LT Distributed Motor Controller Catalog Numbers 290E, 291E, 294E...
Page 2: Important User Information
Important User Information Because of the variety of uses for the products described in this publication, those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements, including any applicable laws, regulations, codes and standards.
Page 3: General Precautions
General Precautions In addition to the precautions listed throughout this manual, the following statements, which are general to the system, must be read and understood. ATTENTION: This manual is intended for qualified service personnel responsible for setting up and servicing these devices. The user must have previous experience with and a basic understanding of electrical terminology, configuration procedures, required equipment, and safety precautions.
Page 4: Software Requirements
These documents and websites contain additional information concerning related Rockwell Automation products. You can view or download publications at http:/www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Table 1 - Rockwell Automation Industrial Network Resources...
Page 5: Rockwell Automation Support
Table 2 - ODVA Resources Resource Description http://www.odva.org/ Open DeviceNet Vendors Association (ODVA) website http://www.odva.org/default.aspx?tabid=54 The CIP Advantage website • CIP features and benefits • How to get started Ethernet Media Planning and Installation Manual, ODVA publication Describes the required media components and how to plan for, install, verify, troubleshoot, and certify an Ethernet network.
Page 6: New Product Satisfaction Return
New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures. United States Contact your distributor.
Page 7: Summary Of Changes
Summary of Changes New and Updated This table contains the changes made to this revision. Information Topic Page Added source brake and IPS specifications Various Rockwell Automation Publication 290E-UM001B-EN-P - June 2012...
Page 8 Summary of Changes Notes: Rockwell Automation Publication 290E-UM001B-EN-P - June 2012...
Page 9: Preface
Preface European Communities (EC) If this product has the CE mark it is approved for installation within the European Union and European Economic Area (EEA). It has been designed and Directive Compliance tested to meet the following directives. Low Voltage and EMC This product is tested to meet the European Union (EU) Council 2006/95/EC Low Voltage Directive and the EU Council 2004/108/EC Electromagnetic Directives...
Page 10: Introduction
Preface Introduction The ArmorStart LT is an integrated, pre-engineered, motor starting solution designed for use in material handling applications. ArmorStart LT is the latest addition to the ArmorStart portfolio. ArmorStart LT is a leader in the market place given its compact size and high performance features in network, I/O, and motor control.
Page 11: Table Of Contents
Table of Contents Important User Information ........2 General Precautions .
Page 12 Table of Contents Optional HOA Selector Keypad with Jog Function (Bulletin 294E only) ......37 Keypad Disable Parameter.
Page 13 Table of Contents DeviceNet Connector (M18) ....... . . 63 ArmorConnect Power Media Receptacles .
Page 14 Table of Contents Speed Control Group ........135 Starter Protection Group .
Page 15 Table of Contents Message Router ..........196 CLASS CODE 0x0002 .
Page 16 Table of Contents Appendix C Using DeviceLogix Introduction ........... . 229 DeviceLogix Programming .
Page 17: Product Overview
Architecture so you can achieve an unmatched level of integration and ease of use. The architecture of ArmorStart LT allows Premiere Integration with Allen-Bradley® ControlLogix® or CompactLogix™ line of Automation Controllers and PLCs. RSLogix™ 5000 is the only programming tool needed which consolidates controller programming, device configuration, and maintenance into a single, integrated environment.
Page 18: Features
Chapter 1 Product Overview Features The ArmorStart LT provides many features and benefits that are unsurpassed in the market place: • Robust IP66, UL Type 4/12 enclosure • UL Listed, Suitable for Group Motor Applications • UL Listed, At-motor disconnect switch •...
Page 19: Feature Description
24V DC output. RSLogix 5000 Add-On Profile (AOP) — ArmorStart LT offers for Allen-Bradley ControlLogix or CompactLogix PLCs a downloadable Add-On Profile. The AOP simplifies setup and commissioning via predefined tags and commissioning wizards. The AOP also allows copy and paste functionality for quick setup and configuration of multiple ArmorStart LTs.
Page 20: Network Options
Chapter 1 Product Overview LEDs found on the electronic control module (ECM). If a fault occurs a local fault reset button allows the user to quickly get the process started after corrective action is taken. The user can also configure the embedded webserver to send an e- mail when a fault or warning occurs.
Page 21 Product Overview Chapter 1 Figure 3 - DLR with Beacon Performance — Fault In this example the fault is precisely identified by the link status message and the supervisor opens the blocked port to allow network traffic to continue normally. IEEE 1588 transparent clock —ArmorStart LT EtherNet/IP version supports the IEEE 1588 transparent clock when used with precision time protocols (PTP).
Page 22: Factory-Installed Options
Chapter 1 Product Overview Factory-Installed Options Internal power supply (IPS) — ArmorStart LT offers the user an optional 24V DC internal power supply. The internal power supply provides all control and I/O power needs and is sourced from the incoming 3-phase power. This eliminates the need to run separate control power to each unit, reducing installation time and cost.
Page 23: Armorstart Lt Characteristics
Product Overview Chapter 1 ArmorStart LT Characteristics Figure 4 - Bulletin 290E/291E ArmorStart LT HOA Keypad (optional) IP Address Switches On/Off Switch Status and Diagnostic LEDs LockOut/TagOut Provision Reset ECM (Electronic Control Module) 6 Configurable I/Os Wiring Access Dual Port EtherNet/IP (This is replaced by a DeviceNet connector, when DeviceNet communication is selected) Protective Earth (PE)
Page 24: Catalog Number Explanation
Chapter 1 Product Overview Catalog Number Explanation Examples given in this section are for reference purposes. This basic explanation should not be used for product selection; not all combinations will produce a valid catalog number. - G1 - Option 1 - Option 2 —...
Page 25: Armorstart Lt Characteristics
Product Overview Chapter 1 ArmorStart LT Characteristics Figure 5 - Bulletin 294E ArmorStart LT On/Off Switch Wiring Access LockOut/TagOut Provision Hand-Off-Auto Keypad (optional) Reset IP Address Switches Status and Diagnostic LEDs Gland Plate – Conduit/Cord Grip or ECM (Electronic Control Module) 6 Configurable I/Os ArmorConnect Media (optional) Protective Earth (PE)
Page 26: Catalog Number Explanation
Chapter 1 Product Overview Catalog Number Explanation Examples given in this section are for reference purposes. This basic explanation should not be used for product selection; not all combinations will produce a valid catalog number. D1P5 - G1 - Option 1 - Option 2 —...
Page 27: Basic Operation
Product Overview Chapter 1 Basic Operation Group Motor Installations for USA and Canada Markets The ArmorStart LT Distributed Motor controllers are listed for use with each other in group installations per NFPA 79, Electrical Standard for Industrial Machinery and NFPA 70, the National Electrical Code. When applied according to the group motor installation requirements, two or more motors are permitted on a single branch circuit.
Page 28 Chapter 1 Product Overview Figure 7 - Control Circuit Wiring Diagram — Multiple External Power Supplies ArmorStart LT Switched Control Power Unswitched Control Power Disconnect EtherNet Motor Inputs Outputs Comms Control Motor Controller * Control power output is determined by disconnect status Class 2 External Switched 24VDC...
Page 29: Motor Circuit
Product Overview Chapter 1 Motor Circuit The ArmorStart LT Distributed Motor Controllers are rated to operate the following types of three-phase squirrel-cage induction motors: Bulletin 290E/291E: 0.5 Hp (0.37 kW) to 5 Hp (3 kW) @ 480/277V AC Bulletin 294E: 0.5 Hp (0.37 kW) to 2 Hp (1.5 kW) @ 480/277V AC Local I/O The ArmorStart LT provides as standard, 6 user configurable I/O points.
Page 30: Overload Protection
Chapter 1 Product Overview Overload Protection The ArmorStart LT Distributed Motor Controller incorporates, as standard, electronic motor overload protection. This overload protection is accomplished electronically with an I t algorithm. The ArmorStart LT’s overload protection is programmable via the communication network, providing the user with greater flexibility.
Page 31: Mode Of Operation Bulletin 294E
Product Overview Chapter 1 Mode of Operation Sensorless Vector Performance Bulletin 294E Using a distributed AC drive to operate mechanical equipment at optimum speed helps reduce energy costs and eliminates mechanical wear and tear that can occur in the mechanical parts. The advance monitoring found in ArmorStart LT protects critical equipment against unplanned downtime with advanced diagnostics and notification of irregular operating parameters.
Page 32: Status Leds And Reset
Chapter 1 Product Overview Status LEDs and Reset Figure 12 - Status, Diagnostic LEDs, and Reset ArmorStart LT provides comprehensive status and diagnostics via 12 individually marked LEDs shown in Figure 12, located on the ECM module. In addition, a local reset is provide for clearing of faults.
Page 33: Electronic Data Sheet (Eds)
Product Overview Chapter 1 Electronic Data Sheet (EDS) ArmorStart LT EtherNet/IP has an embedded electronic data sheet. An EDS consists of specially formatted text files, as defined by the CIP™. EDS files contain details about the readable and configurable parameters of the EtherNet/IP device.
Page 34: Fault Diagnostics
Chapter 1 Product Overview Fault Diagnostics Fault diagnostics capabilities built in the ArmorStart LT Distributed Motor Controller are designed to help you pinpoint a problem for easy troubleshooting and quick re-starting. Protection Faults Protection faults will be generated when potentially dangerous or damaging conditions are detected.
Page 35: Optional Hoa Selector Keypad
Product Overview Chapter 1 Optional HOA Selector Keypad Local Control Keypad The HOA Selector Keypad allows for local start/stop/jog control in forward/ reverse motor direction. If two buttons are pressed simultaneously, this action is ignored by the device unless one of the buttons is the OFF button. If the OFF button is pressed at any time, the unit will go to the off state.
Page 36 Chapter 1 Product Overview Bulletin 290E With the KeypadMode parameter (parameter 66) set to 1 = Maintained, pressing the buttons reacts like a maintained switch. Current Mode Key Press HAND AUTO AUTO Auto Mode — Motor Off — — HAND If no fault, Motor On —...
Page 37: Optional Hoa Selector Keypad
Product Overview Chapter 1 Optional HOA Selector The HOA Selector Keypad with Jog function allows for local start/stop control with capabilities to jog in forward/reverse motor directions. Keypad with Jog Function (Bulletin 294E only) Figure 15 - Bulletin 294E Jog/Forward/Reverse HOA Keypad Local Control With the KeypadMode parameter (parameter 66) set to 1 = Maintained, pressing the buttons reacts like a maintained switch.
Page 38: Keypad Disable Parameter
Chapter 1 Product Overview Keypad Disable Parameter “Keypad Disable”, parameter 67, only inhibits the “HAND”, “FWD”, “REV” and “JOG” buttons on the HOA keypad. The “OFF” and “AUTO” buttons are always enabled, even if parameter 67 is set to “1=Disable”. The keypad OFF button can not be disabled.
Page 39: Installation And Wiring
ArmorStart LT distributed motor controller and other device(s). Check the contents of the package to see if all contents are included. Contact your local Allen-Bradley representative if any items are missing. Before the installation and start-up of the drive, a general inspection IMPORTANT of mechanical integrity (i.e.
Page 40: Installation Precautions
Chapter 2 Installation and Wiring Installation Precautions The following statements must be read and understood. ATTENTION: The earth ground terminal shall be connected to a solid earth ground via a low-impedance connection. ATTENTION: Copper ground conductors are recommended. The ArmorStart LT external protective earth (PE) pad is aluminum.
Page 41 Installation and Wiring Chapter 2 Dimensions Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change. Figure 16 - Dimensions for Bulletin 290E/291E (10.2) 166,5 (6.6) (5.1) 217,83 (8.6) 202,05 (8.0)
Page 42 Chapter 2 Installation and Wiring Figure 17 - Dimensions for Bulletin 294E (15.0) (9.4) 219,32 (8.6) 206,43 (8.1) (6.7) (4.7) Front View 202,27 (8.0) (1.5) 92,9 (3.7) 38.49 (1.5) 1 in. conduit opening 48,5 24,25 0.75 in. conduit opening (1.9) (1.0) Right Side View Conduit Gland Entrance - Bottom View...
Page 43: Connection Locations
Installation and Wiring Chapter 2 Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimensions are subject to change. Figure 18 - ArmorStart LT Gland Plate Matrix G1 Conduit G2 Media G3 Conduit Standard Daisy Chaining Cat.
Page 44: Wiring Terminal Detail
Chapter 2 Installation and Wiring Figure 20 - Gland Connection Wiring Terminal Detail The power, control, and ground wire capacity and the tightening torque requirements are shown in Table 8. The maximum number of connections per terminal are shown in Table 7.
Page 45 Installation and Wiring Chapter 2 Figure 21 - ArmorStart LT Power and Control Terminals Table 7 - Power, Control, and Ground Terminal Designations Terminal Designations Wires/Connections Description Switched 24V DC Control Power (+) Wire Strip Length Control Power Common (–) 0.35 ±...
Page 46: Branch Circuit Protection
Chapter 2 Installation and Wiring Table 8 - Power, Control, and Ground Wire Capacity and the Tightening Torque Requirements Wire Size (2) #18…#10 AWG (0.8…5.2 mm ) per terminal Power Terminals Tightening Torque 10.6 +/– 2 lb•in (1.2 +/– 0.2 N•m) Wire Size #18…#10 AWG (0.8…5.2 mm ) per terminal...
Page 47: Typical System Example
Installation and Wiring Chapter 2 Typical System Example The primary function of ArmorStart LT is to control and protect a three-phase squirrel cage induction motor. Three-phase power enters through terminals that are connected to a manually operated disconnect switch. The three-phase power may also connect internally to an optional three-phase to 24V DC power supply (IPS).
Page 48: Armorconnect Media
Chapter 2 Installation and Wiring ArmorConnect Media For greater flexibility and faster installations the user may also use ArmorConnect media for a complete plug-n-play solution. This solution provides plug-in style stop stations, as shown in Figure 23. The ArmorConnect power media offers both three-phase and control power cable cord set systems. These include patchcords, receptacles, tees, reducers and accessories to be utilized with the ArmorStart LT Distributed Motor Controller.
Page 49: Armorconnect Cable Ratings
Installation and Wiring Chapter 2 6. The E-stop Out tee (Cat. No.: 898N-653ES-NKF) is used with cordset or patchcord to connect to the ArmorStart Distributed Motor Controller. 7. Control Power Receptacles – Female receptacles are a panel mount connector with flying leads (Cat. No.: 888N-D65AF1-*) 8.
Page 50: Fusing
Chapter 2 Installation and Wiring at 480Y/277 VAC maximum when protected by Cat. No.140U-D6D3-C30 circuit breaker, refer to the Specifications, Chapter WARNING: The total circuit impedance including each cable assembly's own impedance, must be low enough to ensure any short-circuit or ground fault current that can flow through any assembly, will be large enough to operate the magnetic trip of the Cat.
Page 51 Installation and Wiring Chapter 2 Figure 25 - Bulletin 290E Full Voltage At Motor Disconnect Overload Motor Disconnect Status Fwd Status Fwd Control Disconnect State, Voltage Monitoring Internal Internal Micro and Power Loss Outputs Inputs Power EtherNet/IP Conditioning Logic Board Power Loss Switched...
Page 52 Chapter 2 Installation and Wiring Figure 27 - Bulletin 294E VFD At Motor Disconnect Motor Drive Enable Disconnect Status Disconnect State, Voltage Internal Internal Monitoring Micro Outputs and Power Loss Inputs Power EtherNet/IP Conditioning Logic Board Power Loss Switched (SW) External External Common)
Page 53 Installation and Wiring Chapter 2 Figure 29 - Bulletin 290E Full Voltage with -IPS At Motor Disconnect Overload Motor Disconnect Status Fwd Status Fwd Control Disconnect State, Voltage Internal Internal Monitoring Micro and Power Loss Outputs Inputs EtherNet/IP Logic Power Loss External External...
Page 54 Chapter 2 Installation and Wiring At Motor Disconnect Motor Drive Enable Disconnect Status Disconnect State, Voltage Internal Internal Monitoring Micro Outputs Inputs and Power Loss EtherNet/IP Logic Power Loss External External Outputs Inputs Sinking Sensor Voltage Input or Sourcing output Common 6-User Configurable I/O Points Figure 32 - Bulletin 294E VFD with -IPS, -SB...
Page 55: Group Motor Installations For Usa And Canada Markets
Installation and Wiring Chapter 2 Group Motor Installations for When ArmorStart LT is applied according to group motor installation requirements, two or more motors of any rating or controller type, are permitted USA and Canada Markets on a single branch circuit. Group Motor Installation has been successfully used for many years in the USA and Canada.
Page 56: Service Space
Chapter 2 Installation and Wiring Service Space The working space around the ArmorStart LT can be minimized as the ArmorStart LT does not require examination, adjustment, servicing or maintenance while energized. In lieu of this service, the ArmorStart LT is meant to be unplugged and replaced after proper lock-out/tag-out procedures have been employed.
Page 57: Grounding
Installation and Wiring Chapter 2 Grounding An effectively grounded product is one that is “intentionally connected to earth through a ground connection or connections of sufficiently low impedance and having sufficient current-carrying capacity to prevent the buildup of voltages which may result in undue hazard to connected equipment or to persons” (as defined by the US National Electric Code NFPA70, Article 100B).
Page 58: Power Distribution
Chapter 2 Installation and Wiring Power Distribution The type of transformer and the connection configuration feeding an ArmorStart LT Bulletin 294E plays an important role in its performance and safety. Delta/Wye with Grounded Wye Neutral Figure 33 - Delta/Wye with Grounded Wye Neutral is the most common type of distribution system.
Page 59: Bulletin 294 Motor Cable Considerations
Installation and Wiring Chapter 2 refer to the recommended EMI/RFI cord grip accessory or quick disconnect shielded motor cable. Contact your local sales representative for details. If however, the customer specifications require input line reactors or transformers, the recommendation is to group the ArmorStarts at the distribution panel under one line reactor (not individual reactors or transformers).
Page 60: Shielded Cable
Chapter 2 Installation and Wiring Figure 34 - Unshielded Multi-Conductor Cable Filler PVC Outer Sheath Single Ground Conductor Shielded Cable Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive.
Page 61: Recommended Cord Grips
Installation and Wiring Chapter 2 Recommended Cord Grips The following are recommended cord grips to be used for ArmorStart LT installations. Table 9 - Cord grip for Motor, Power, and Control Recommended Thomas and Betts Cord Grips for G1 and G3 Glands. Thomas and Betts Part Nos.
Page 62: Electromagnetic Compatibility (Emc)
Chapter 2 Installation and Wiring Figure 36 - Terminating the Shield with a Connector Metal connector body Braid wires pulled back in a 360° pattern makes direct contact with around the ground cone of the connector the braid wires U (T1) Ground Bushing V (T2) W (T3)
Page 63: Ethernet, Devicenet, And I/O Connections
Installation and Wiring Chapter 2 ATTENTION: RFI Filter Grounding. Due to the presence of an integral EMI filter, this product may draw more that 3.5 mA of leakage current. The controller must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded (bonded) to the building power distribution ground.
Page 64: Armorconnect Power Media Receptacles
Chapter 2 Installation and Wiring ArmorConnect Power ArmorStart LT utilizes a M22 male receptacle for power inputs and a M22 female receptacle for motor or motor brake output. Media Receptacles Motor Connector (optional) Pin 1 - T1 (black) Pin 2 - T2 (white) Pin 3 - T3 (red) Pin 4 - Ground (green/yellow) Source Brake Connector (optional)
Page 65: Optional Locking Clip
Installation and Wiring Chapter 2 Optional Locking Clip The locking clip is an optional device that can be used, if desired. The clam shell design clips over power quick disconnect connections to limit customer access to disconnection. Figure 37 - SHOCK HAZARD: DO NOT connect or disconnect power or motor connections while power is applied to ArmorStart LT.
Page 66 Chapter 2 Installation and Wiring Notes: Rockwell Automation Publication 290E-UM001B-EN-P - June 2012...
Page 67: Product Commissioning
Chapter Product Commissioning IP Address The IP address identifies each node on the IP network (or system of connected networks). Each TCP/IP node on a network must have a unique IP address. The IP address is 32 bits long and has a net ID part and Host ID part. Networks are classified A, B, C, (or other).
Page 68: Configuring Ethernet/Ip Address
Chapter 3 Product Commissioning Before using the ArmorStart LT, you may need to configure an IP address, subnet Configuring EtherNet/IP Address mask, and optional Gateway address. The rotary network address switches found on the front of the ECM, are set to 999 and DHCP is enabled as the factory default.
Page 69: Static Address Alternative
Product Commissioning Chapter 3 255.255.255.0 and the gateway address is set to 0.0.0.0. A power cycle is required for any new IP address to take effect when the switches are used. ATTENTION: To avoid unintended operation, the ArmorStart LT must be assigned a fixed IP address. If a DHCP server is used, it must be configured to assign a fixed IP address for ArmorStart LT.
Page 70: Using The Rockwell Automation Bootp/Dhcp Utility
Chapter 3 Product Commissioning Using the The Rockwell Automation BootP/DHCP utility is a stand alone program that incorporates the functionality of standard BootP/DHCP software with a user Rockwell Automation friendly graphical interface. It is located in the Utils directory on the BootP/DHCP Utility RSLogix 5000 installation CD.
Page 71 Product Commissioning Chapter 3 3. Enter the IP Address you want to assign to the device, and click OK. The device is added to the Relation List, displaying the Ethernet Address (MAC) and corresponding IP Address, Hostname, and Description (if applicable). Figure 43 - Relation List When the address displays in the IP Address column in the Request History section, it signifies that the IP address assignment has been made.
Page 72: Save The Relation List
Chapter 3 Product Commissioning Figure 44 - Enable DHCP Button Save the Relation List You can save the Relation List to use later. To save the Relation List perform the following steps: 1. Select Save As... from the File menu. Figure 45 - Save Relation List You will see the Save As Dialog.
Page 73 Product Commissioning Chapter 3 Figure 46 - Save As Dialog Box 2. Select the folder you want to Save in. 3. Enter a File name for the Relation List (for example, Control System Configuration), and click Save. You can leave the Save as type at the default setting: Bootp You can then open the file containing the Relation List at a later session.
Page 74: Embedded Web Server
Chapter 3 Product Commissioning Embedded Web Server The embedded web server is used to access configuration and status data. The user should set the password to a unique value for authorized IMPORTANT personnel. If the login and password are lost you will need to reset the device to the factory defaults, which results in losing its configuration.
Page 75: Network Configuration
Product Commissioning Chapter 3 Network Configuration To access the network configuration, you will be prompted to login to the Administrative Setting. Figure 48 - Enter Network Password The user will be prompted to enter the default User Name (Administrator). The factory default password is blank. The user is expected to change the password to avoid unauthorized access.
Page 76: Parameter Configuration
Chapter 3 Product Commissioning Parameter Configuration ArmorStart LT embedded web server provides the user the ability to view and modify the device configuration without having to access RSLogix 5000. To view the device configuration from the web server, select the parameters folder. Figure 50 - In the figure above, the Starter Setup parameters are viewed.
Page 77 Product Commissioning Chapter 3 Figure 52 - E-mail Notification Configuration E-mail triggers: • when a trip occurs • when a trip is cleared • when a warning occurs • when a warning is cleared “Cleared Event” e-mails will only be sent when all events have been cleared IMPORTANT and if a trip event e-mail has previously been sent.
Page 78: How To Add A New Module Using The Add-On Profile
Chapter 3 Product Commissioning How to Add a New Module ArmorStart LT is provided with an Add-On Profile (AOP). An Add-on profile streamlines the programming and installation by eliminating the task of Using the Add-On Profile individually configuring the device tags and providing an easy to use configuration interface.
Page 79 Product Commissioning Chapter 3 3. From the list of modules find the ArmorStart LT using the catalog number. The AOP will include all options therefore the list will only display the base catalog number. 4. The “General” page is displayed. Enter a descriptive name for the ArmorStart LT.
Page 80: Electronic Keying
Chapter 3 Product Commissioning • User I/O Configuration: Specify the Input or Output use for each I/O point • Keypad Option: Is product supplied with this option • Electro-Mechanical Brake Option: Is product supplied with this option The figure below is an example of the Module Definition page. Electronic Keying The electronic keying feature automatically compares the expected module, as shown in the RSLogix 5000 I/O Configuration tree, to the physical module...
Page 81: Connections
Product Commissioning Chapter 3 Connections Two Class 1 connections for I/O transfer will be supported and six Class 3 explicit connections will be supported. The Class 1 connections are: • Data • Listen Only Only one Data connection is allowed. A maximum of two Listen Only connections are supported (shared with the Data connection).
Page 82: Hoa Keypad Option
Chapter 3 Product Commissioning HOA Keypad Option ArmorStart LT units are available with or without an HOA Keypad. The user will specify either “Installed” or “Not Installed”. When a unit is provided without the HOA keypad this setting should be set to “Not Installed” which removes the keypad parameters.
Page 83: Rslogix 5000 Add-On Profile
Product Commissioning Chapter 3 Once complete the new ArmorStart LT will appear in the Ethernet tree. If there are multiple ArmorStart LTs with similar configurations, utilize the copy-paste function and update only those parameters that change between units. The final step is to download your project to the controller and the ArmorStart LT.
Page 84 Chapter 3 Product Commissioning Catalog Number AOP Description 294E-FVD1P5P ArmorStart LT VFD, 480V AC, 0.5 Hp, IPS 294E-FVD2P5P ArmorStart LT VFD, 480V AC, 1 Hp, IPS 294E-FVD4P2P ArmorStart LT VFD, 480V AC, 2 Hp, IPS The AOP presents an organized view of parameters within groups and specific functional pages.
Page 85: Auto-Generated Tags
Product Commissioning Chapter 3 Auto-Generated Tags After you install and configure the AOP, the controller tags are generated. The tag names are descriptive and automatically generated. This greatly simplifies programming. The figure below shows an example of the auto-generated tags for ArmorStart LT The following tables provide more clarification regarding the Produce and Consume assemblies and how they correlate with the auto-generated names.
Page 86 Chapter 3 Product Commissioning Table 10 - Default Consume Assembly for Bulletin 294E Instance 154 “Drive Cmd” – Default Consumed Assembly for Bulletin 294 Starters Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 JogReverse JogForward...
Page 87 Product Commissioning Chapter 3 Device Name Name Logix Tag Name Data Type Style ASLT_DEMO Pt14DeviceIn ASLT_DEMO:O.Pt14DeviceIn BOOL Decimal ASLT_DEMO Pt15DeviceIn ASLT_DEMO:O.Pt15DeviceIn BOOL Decimal ASLT_DEMO Int00DeviceIn ASLT_DEMO:O.Int00DeviceIn BOOL Decimal Table 12 - Default Produce Assembly for Bulletin 294E Instance 156 “Drive Status” - Produced Assembly for Bulletin 294 Starters Byte Bit 7 Bit 6...
Page 88 Chapter 3 Product Commissioning Table 13 - Bulletin 294E Produced Assembly Status Tags Device Name Name Logix Tag Name Data Type Style ASLT_DEMO Fault ASLT_DEMO:I.Fault DINT Binary ASLT_DEMO TripPresent ASLT_DEMO:I.TripPresent BOOL Decimal ASLT_DEMO WarningPresent ASLT_DEMO:I.WarningPresent BOOL Decimal ASLT_DEMO RunningForward ASLT_DEMO:I.RunningForward BOOL Decimal ASLT_DEMO...
Page 89 Product Commissioning Chapter 3 Device Name Name Logix Tag Name Data Type Style ASLT_DEMO DCBusVoltage ASLT_DEMO:I.DCBusVoltage Decimal ASLT_DEMO SwitchedVoltageLevel ASLT_DEMO:I.SwitchedVoltageLevel Decimal ASLT_DEMO UnswitchedVoltageLevel ASLT_DEMO:I.UnswitchedVoltageLevel Decimal ASLT_DEMO InternalFanRPM ASLT_DEMO:I.InternalFanRPM Decimal ASLT_DEMO OperatingHours ASLT_DEMO:I.OperatingHours Decimal ASLT_DEMO DriveTemperature ASLT_DEMO:I.DriveTemperature Decimal ASLT_DEMO TripStatus ASLT_DEMO:I.TripStatus Binary ASLT_DEMO WarningStatus...
Page 90 Chapter 3 Product Commissioning Table 15 - Bulletin 294E Produced Assembly/Status Tag Explanation Device Input Status Tags Tag Description/Use Fault Communication fault between PLC and device (all 1s = fault, all 0s = normal) TripPresent Fault exists within unit WarningPresent Warning of potential fault RunningForward Motor commanded to run forward...
Page 91 Product Commissioning Chapter 3 Device Input Status Tags Tag Description/Use DCBusVoltage VFD DC bus voltage — Parameter 5 SwitchedVoltageLevel Switched control power voltage — Parameter 11 UnswitchedVoltageLevel Unswitched control power voltage — Parameter 12 InternalFanRPM VFD fan speed — Parameter 13 OperatingHours Elapse run hours —...
Page 92 Chapter 3 Product Commissioning Table 16 - Default Consume Assembly for Bulletin 290E/291E Instance 150 “Starter Cmd” - DeviceLogix Consumed Assembly for Bulletin 290 / 291 Starters Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 ResetFault...
Page 93 Product Commissioning Chapter 3 Table 18 - Bulletin 290E/291E Starters Starter Stat Produced Assembly Instance 152 “Starter Stat” - Produced Assembly for Bulletin 290E / 291E Starters Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Reserved - (name):I.ConnectionFault...
Page 94 Chapter 3 Product Commissioning Device Name Name Logix Tag Name Data Type Style DEMO_REV DeviceLogixEnabled DEMO_REV:I.DeviceLogixEnabled BOOL Decimal DEMO_REV KeypadAuto DEMO_REV:I.KeypadAuto BOOL Decimal DEMO_REV KeypadOff DEMO_REV:I.KeypadOff BOOL Decimal DEMO_REV KeypadHand DEMO_REV:I.KeypadHand BOOL Decimal DEMO_REV DisconnectClosed DEMO_REV:I.DisconnectClosed BOOL Decimal DEMO_REV Pt00Data DEMO_REV:I.Pt00Data BOOL Decimal...
Page 95 Product Commissioning Chapter 3 The following table provides a brief explanation for the tag function: Table 20 - Bulletin 290E/291E Consume Assembly Command Tag Explanation Device Output Command Tags Tag Description/Use RunForward Command VFD forward RunReverse Command VFD reverse ResetFault Fault reset Pt00Data If user defined as output, commnd output ON...
Page 96 Chapter 3 Product Commissioning Table 21 - Bulletin 290E/291E Produced Assembly Status Tag Explanation Device Input Status Tags Tag Description/Use Fault Communication fault between PLC and device (all 1s = fault, all 0s = normal) TripPresent Fault exists within unit WarningPresent Warning of potential fault RunningForward...
Page 97 Product Commissioning Chapter 3 Device Input Status Tags Tag Description/Use UnswitchedVoltageLevel Unswitched control power voltage — Parameter 12 TripStatus Bit enumerate trip status — Parameter 16 WarningStatus Bit enumerate warning status — Parameter 17 Rockwell Automation Publication 290E-UM001B-EN-P - June 2012...
Page 98 Chapter 3 Product Commissioning Notes: Rockwell Automation Publication 290E-UM001B-EN-P - June 2012...
Page 99: Bulletin 290E/291E/294E Programmable Parameters
Chapter Bulletin 290E/291E/294E Programmable Parameters Electronic Data Sheet (EDS) When a 3rd party PLC is used, an embedded EDS file can be uploaded directly from the ArmorStart LT. This allows device configuration through 3rd party tools. EDS files are also available on the internet at: http://www.ab.com/ networks/eds.
Page 100: Parameter Groups
Chapter 4 Bulletin 290E/291E/294E Programmable Parameters Parameter Groups Bulletin Common to Bulletin 290E/291E Bulletin Bulletin 294E Units 290E/291E Units and Bulletin 294E Units 290E/291E Units Basic Status Trip Status Basic Config 1 PhaseL1Current 1 OutputFreq 16 TripStatus 20 TripLog2 28 FLASetting 2 PhaseL2Current 2 CommandFreq 17 WarningStatus...
Page 101 Bulletin 290E/291E/294E Programmable Parameters Chapter 4 Common to Bulletin 290E/291E Bulletin 294E Units and Bulletin 294E Units Motor and Control Speed Control Starter Protection User I/O Config. Miscellaneous Config. 28 MotorNPVolts 33 SpeedReference 41 ProtFltResetMode 49 IOPointConfigure 64 NetworkOverride 29 MotorNPHertz 34 MinimumFreq 42 ProtectFltEnable 50 FilterOffOn...
Page 102: Armorstart Lt Ethernet/Ip Parameters
Chapter 4 Bulletin 290E/291E/294E Programmable Parameters ArmorStart LT EtherNet/IP Introduction Parameters This chapter describes each programmable parameter and its function. Parameter Programming Each Distributed Motor Controller type will have a common set of parameters and a set of parameters that pertain to the individual starter type. Parameters …...
Page 103 Bulletin 290E/291E/294E Programmable Parameters Chapter 4 PhaseL3Current Parameter Number Access Rule This parameter determines the actual Phase L3 current. Data Type Group Basic Status Units x.xx Amps Minimum Value Maximum Value 32767 Default Value AverageCurrent Parameter Number Access Rule This parameter determines the average of 3 Phase currents.
Page 104 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters Function 15 14 13 12 11 10 — — — — — — — — — — — — — — — TripPresent — — — — — — — — — — — — — — —...
Page 105 Bulletin 290E/291E/294E Programmable Parameters Chapter 4 Function 15 14 13 12 11 10 — — — — — — — — — — — — — — — RunForward — — — — — — — — — — — — — — —...
Page 106 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters NetworkStatus Parameter Number Access Rule The parameter provides the status of the network connections. Data Type WORD Group Basic Status Units — Minimum Value Maximum Value 0xDF Default Value Function: 15 14 13 12 11 10 —...
Page 107: Trip Status Group
Bulletin 290E/291E/294E Programmable Parameters Chapter 4 OutputSourceV (IPS) Parameter Number [SwitchedVolts] Access Rule Data Type UINT This parameter determines the incoming switched control voltage across terminals Group Basic Status A1…A2. (IPS) Available voltage on User Output Pin Units x.xx Volts 4 for all I/O points Minimum Value Maximum Value...
Page 108 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters Function 15 14 13 12 11 10 — — — — — — — — — — — — — — — OverloadTrip — — — — — — — — — — — — — — —...
Page 109 Bulletin 290E/291E/294E Programmable Parameters Chapter 4 TripLog1 Parameter Number Access Rule This parameter provides the last trip to occur. Data Type UINT Group Trip Status Units — Minimum Value Maximum Value Default Value TripLog2 Parameter Number Access Rule This parameter provides the second last trip to occur.
Page 110 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters TripLog5 Parameter Number Access Rule This parameter provides the fifth last trip to occur. Data Type UINT Group Trip Status Units — Minimum Value Maximum Value Default Value SnapShotL1Amps Parameter Number Access Rule This parameter provides a snapshot of actual Phase L1 current at time of last trip.
Page 111: Basic Configuration Group
Bulletin 290E/291E/294E Programmable Parameters Chapter 4 SnapShotLAvgAmps Parameter Number Access Rule This parameter provides a snapshot of average of 3 Phase currents at time Data Type of last trip. Group Trip Status Units x.xx Amps Minimum Value Maximum Value 32767 Default Value SnapShot%Thermal Parameter Number...
Page 112: Starter Protection Group
Chapter 4 Bulletin 290E/291E/294E Programmable Parameters OLResetLevel Parameter Number Access Rule GET/SET This parameter determines the % Thermal Capacity which an overload can be cleared. Data Type BYTE Group Basic Configuration Units % TCU Minimum Value Maximum Value Default Value OverloadClass Parameter Number Access Rule...
Page 113 Bulletin 290E/291E/294E Programmable Parameters Chapter 4 Function 15 14 13 12 11 10 — — — — — — — — — — — — — — — OverloadTrip — — — — — — — — — — — — — — —...
Page 114 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters Function 15 14 13 12 11 10 — — — — — — — — — — — — — — — OverloadWarning — — — — — — — — — — — — — — —...
Page 115: User I/O Configuration Group
Bulletin 290E/291E/294E Programmable Parameters Chapter 4 RunNetFltValue Parameter Number Access Rule GET/SET This parameter determines how the starter will be commanded in the event of a fault. Data Type BOOL State the starter will go to on a NetFlt if Group Starter Protection Parameter 45 (RunNetFltAction) = 1...
Page 116 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters Function — — — — — Pt00 — — — — — Pt01 — — — — — Pt02 — — — — — Pt03 — — — — — Pt04 — — — —...
Page 117 Bulletin 290E/291E/294E Programmable Parameters Chapter 4 OutProtFltValue Parameter Number Access Rule GET/SET This parameter determines how the starter outputs will be commanded in the event Data Type BOOL of a protection fault if Parameter 52 Group User I/O Config. (OutProtFltState) = 0. 0 = OFF Units —...
Page 118 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters OutNetIdleValue Parameter Number Access Rule This parameter determines the state that starter outputs assumes when the Data Type BOOL network is idle and Parameter 56 Group User I/O Config. (OutNetIdleState) is set to 0. 0 = OFF Units —...
Page 119: Miscellaneous Configuration Group
Bulletin 290E/291E/294E Programmable Parameters Chapter 4 Input03Function Parameter Number Access Rule GET/SET This parameter determines the special function for User Input 3: Data Type USINT 0 = NoFunction 1 = FaultReset Group User I/O Config. 2 = MotionDisable Units — 3 = ForceSnapShot 4 = UserFault Minimum Value...
Page 120 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters CommsOverride Parameter Number Access Rule GET/SET This parameter allows for local logic to override an I/O connection timeout. Data Type BOOL 0 = Disable Group Misc. Config. 1 = Enable Units — Minimum Value Maximum Value Default Value KeypadMode...
Page 121: Advanced Configuration
Bulletin 290E/291E/294E Programmable Parameters Chapter 4 Advanced Configuration OLWarningLevel Parameter Number Access Rule This parameter determines the Overload Warning Level in % Thermal Capacity Used Data Type USINT (%TCU). Group Advanced Config. Units %TCU Minimum Value Maximum Value Default Value JamInhibitTime Parameter Number Access Rule...
Page 122 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters JamWarningLevel Parameter Number Access Rule This parameter determines the Jam Warning Level as a percentage Data Type UINT of Full Load Amps. Group Advanced Config. Units %FLA Minimum Value Maximum Value Default Value StallEnabledTime Parameter Number Access Rule This parameter determines the time...
Page 123 Bulletin 290E/291E/294E Programmable Parameters Chapter 4 ULTripDelay Parameter Number Access Rule This parameter determines the time below Underload Level before the unit will trip. Data Type USINT Group Advanced Config. Units x.x secs Minimum Value Maximum Value 25.0 Default Value ULTripLevel Parameter Number Access Rule...
Page 124: Bulletin 294E
Chapter 4 Bulletin 290E/291E/294E Programmable Parameters Bulletin 294E Basic Status Group OutputFreq Parameter Number Access Rule This parameter provides the output frequency at motor terminals T1, T2, T3. Data Type UINT Group Basic Status Units x.x Hz Minimum Value Maximum Value 999.9 Default Value CommandFreq...
Page 125 Bulletin 290E/291E/294E Programmable Parameters Chapter 4 DCBusVoltage Parameter Number Access Rule This parameter provides the present DC bus voltage level. Data Type UINT Group Basic Status Units V DC Minimum Value Maximum Value 1200 Default Value Starter Status Parameter Number Access Rule This parameter provides the status of the starter.
Page 126 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters StarterCommand Parameter Number Access Rule The parameter provides the command status of the starter. Data Type WORD Group Basic Status Units — Minimum Value Maximum Value 0xFF1F Default Value Function 15 14 13 12 11 10 —...
Page 127 Bulletin 290E/291E/294E Programmable Parameters Chapter 4 Function: 15 14 13 12 11 10 — — — — — — — — — — — — — — — X Pt00 — — — — — — — — — — — — — — X —...
Page 128 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters Function: — — — — — — — — — — — — — — — RunForward — — — — — — — — — — — — — — — RunReverse — —...
Page 129: Trip Status Group
Bulletin 290E/291E/294E Programmable Parameters Chapter 4 InternalFanRPM Parameter Number Access Rule This parameter determines the Revolutions Per Minute (RPM) of the Data Type UINT internal cooling fan. Group Basic Status Units Minimum Value Maximum Value 65535 Default Value ElapsedRunTime Parameter Number Access Rule This parameter determines the accumulated run time displayed in 10 hour...
Page 130 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters Function 15 14 13 12 11 10 — — — — — — — — — — — — — — — OverloadTrip — — — — — — — — — — — — — — —...
Page 131 Bulletin 290E/291E/294E Programmable Parameters Chapter 4 TripLog0 Parameter Number Access Rule This parameter provides the last trip to occur. Data Type UINT Group Trip Status Units — Minimum Value Maximum Value Default Value TripLog1 Parameter Number Access Rule This parameter provides the second last trip to occur.
Page 132 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters TripLog4 Parameter Number Access Rule This parameter provides the fifth last trip to occur. Data Type UINT Group Trip Status Units — Minimum Value Maximum Value Default Value SnapShotOutFreq Parameter Number Access Rule This parameter provides a snapshot of output frequency at time of last trip.
Page 133: Motor And Control Group
Bulletin 290E/291E/294E Programmable Parameters Chapter 4 SnapShotBusVolts Parameter Number Access Rule This parameter provides a snapshot of DC bus voltage level at time of last trip. Data Type UINT Group Trip Status Units V DC Minimum Value Maximum Value 1200 Default Value SnapShotDrvTemp Parameter Number...
Page 134 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters MotorOLCurrent Parameter Number Related Parameter 31, 80, 82…83 Set to the maximum allowable motor current. Access Rule GET/SET Data Type UINT Group Motor and Control Cat. No. Hp (kW) Min Amps Default Amps Units x.x Amps 294_FD1P5 0.5 (0.4)
Page 135: Speed Control Group
Bulletin 290E/291E/294E Programmable Parameters Chapter 4 Speed Control Group SpeedReference Parameter Number Related Parameters 1, 2, 36, 37, 72 Sets the source of the speed reference: Access Rule GET/SET 0 = Logix (Network or DeviceLogix) 1 = InternalFreq Data Type UINT Group Speed Control...
Page 136 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters AccelTime1 Parameter Number Related Parameters 33, 37 Sets the rate of acceleration for all speed increases. Access Rule GET/SET Maximum Freq ------------------------------------- - Accel Rate Accel Time Data Type UINT Parameter 35 Group Speed Control (Maximum Freq) Units x.x secs...
Page 137 Bulletin 290E/291E/294E Programmable Parameters Chapter 4 Figure 53 - S Curve Example: 50% S Curve Accel Time = 10 Seconds Target S Curve Setting = 50% S Curve Time = 10 x 0.5 = 5 Seconds Total Time = 10 + 5 = 15 Seconds Target 2 1/2 S Curve Time Accel Time...
Page 138: Starter Protection Group
Chapter 4 Bulletin 290E/291E/294E Programmable Parameters Starter Protection Group ProtFltResetMode Parameter Number Access Rule GET/SET This parameter configures the Protection Fault reset mode. Data Type BOOL 0 = Manual Group Starter Protection 1 = Automatic Units — Minimum Value Maximum Value Default Value ProtectFltEnable Parameter Number...
Page 139 Bulletin 290E/291E/294E Programmable Parameters Chapter 4 WarningEnable Parameter Number Access Rule GET/SET This parameter enables a warning by setting the bit to 1. Data Type WORD Group Starter Protection Units — Minimum Value Maximum Value 0xC044 Default Value Function 15 14 13 12 11 10 —...
Page 140: User I/O Configuration Group
Chapter 4 Bulletin 290E/291E/294E Programmable Parameters RunNetFltValue Parameter Number Access Rule GET/SET This parameter determines how the starter will be commanded in the event of a fault. Data Type BOOL State the starter will go to on a NetFlt if Group Starter Protection Parameter 45 (RunNetFltAction) = 1...
Page 141 Bulletin 290E/291E/294E Programmable Parameters Chapter 4 Function — — — — — Pt00 — — — — — Pt01 — — — — — Pt02 — — — — — Pt03 — — — — — Pt04 — — — —...
Page 142 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters OutProtFltValue Parameter Number Access Rule GET/SET This parameter determines how the starter outputs will be commanded in the event Data Type BOOL of a protection fault if Parameter 52 Group User I/O Config. (OutProtFltState) = 0. 0 = OFF Units —...
Page 143 Bulletin 290E/291E/294E Programmable Parameters Chapter 4 OutNetIdleValue Parameter Number Access Rule This parameter determines the state that starter outputs assumes when the Data Type BOOL network is idle and Parameter 56 Group User I/O Config. (OutNetIdleState) is set to 0. 0 = OFF Units —...
Page 144 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters Input03Function Parameter Number Access Rule GET/SET This parameter determines the special function for User Input 3: Data Type USINT 0 = NoFunction 1 = FaultReset Group User I/O Config. 2 = MotionDisable Units — 3 = ForceSnapShot 4 = UserFault Minimum Value...
Page 145: Miscellaneous Configuration Group
Bulletin 290E/291E/294E Programmable Parameters Chapter 4 Miscellaneous Configuration Group NetworkOverride Parameter Number Access Rule GET/SET This parameter allows for the local logic to override a Network fault. Data Type BOOL 0 = Disable Group Misc. Config. 1 = Enable Units —...
Page 146: Advanced Configuration
Chapter 4 Bulletin 290E/291E/294E Programmable Parameters SetToDefaults Parameter Number Access Rule GET/SET This parameter if set to “1” will set the device to the factory defaults. Data Type BOOL 0 = NoAction Group Misc. Config. 1 = SetToDefaults Units — Minimum Value Maximum Value Default Value...
Page 147 Bulletin 290E/291E/294E Programmable Parameters Chapter 4 MotorOLRetention Parameter Number Access Rule GET/SET Enables/disables the Motor overload Retention function. When Enabled, the Data Type UINT value held in the motor overload counter Group Advanced Config. is saved at power-down and restored at power-up.
Page 148 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters Figure 54 - Skip Frequency Band Frequency Command Frequency Drive Output Frequency 2x Skip Skip Frequency Frequency Band Time DCBrakeTime Parameter Number Related Parameters 32, 76 Sets the length of time that DC brake current is injected into the motor.
Page 149 Bulletin 290E/291E/294E Programmable Parameters Chapter 4 ATTENTION: DC Injection Braking Mode Ramp-to-Stop Mode Voltage [DC Brake Time] Speed [DC Brake Time] [DC Brake Level] [DC Brake Level] Time Time Stop Command Stop Command • If a hazard of injury due to movement of equipment or material exists, an auxiliary mechanical braking device must be used.
Page 150 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters Compensation Parameter Number Enables/disables correction options Access Rule GET/SET that may improve problems with motor instability, 0 = Disabled Data Type UINT 1 = Electrical (Default) Some drive/motor combinations have Group Advanced Config. inherent instabilities which are exhibited as non-sinusoidal motor currents.
Page 151 Bulletin 290E/291E/294E Programmable Parameters Chapter 4 ATTENTION: The bus regulator mode function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. However, it can also cause either of the following two conditions to occur. 1.
Page 152 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters AutoRstrtTries Parameter Number Related Parameter Set the maximum number of times the drive attempts to reset a fault and restart. Access Rule GET/SET Data Type UINT Group Advanced Config. Units — Minimum Value Maximum Value Default Value Clear a Type 1 Fault and Restart the Drive 1.
Page 153 Bulletin 290E/291E/294E Programmable Parameters Chapter 4 AutoRstrtDelay Parameter Number Related Parameter Sets time between restart attempts when Parameter 84(Auto Rstrt Tries) is set to a Access Rule GET/SET value other than zero. Data Type UINT Group Advanced Config. Units x.x secs Minimum Value Maximum Value 120.0...
Page 154 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters Figure 56 - Boost Select 1/2 [Motor NP Volts] Settings 5-14 %P29 [Motor NP Hertz] MaximumVoltage Parameter Number Related Parameters — Sets the highest voltage the drive will output. Access Rule GET/SET Data Type UINT Group Advanced Config.
Page 155 Bulletin 290E/291E/294E Programmable Parameters Chapter 4 BrakeMode Parameter Number Related Parameters — This parameter determines the source brake control mode. Access Rule GET/SET 0 = NoBrakeControl Data Type UINT 1 = AboveFrequency 2 = AboveCurrent Group Advanced Config. Units — Minimum Value Maximum Value Default Value...
Page 156 Chapter 4 Bulletin 290E/291E/294E Programmable Parameters Notes: Rockwell Automation Publication 290E-UM001B-EN-P - June 2012...
Page 157: Overview
Chapter Diagnostics Overview This chapter describes the fault diagnostics of the ArmorStart LT Distributed Motor Controller and the conditions that cause various faults to occur. Status LEDs and Reset Figure 57 - Status and Diagnostic LEDs and Reset ArmorStart LT provides comprehensive status and diagnostics via 12 individually marked LEDs shown in Figure 57, located on the ECM module.
Page 158: Fault Diagnostics
Chapter 5 Diagnostics Table 25 - ArmorStart LT Status and Diagnostics Indicators Indicator Description Color_1 Color_2 MS – Module Status The bicolor (green/red) LED indicates the Flashing green indicates the device has not Flashing red indicates a resettable status of the module. been assigned an IP address.
Page 159 Diagnostics Chapter 5 LED Flash Bit Enumeration Bulletin 290E/291E Trip Status Bits Bulletin 294E Trip Status Bits OutputShortTrip OutputShortTrip UserDefinedTrip UserDefinedTrip HardwareFltTrip HardwareFltTrip Can not be disabled. A “ProtectFltEnable” parameter (param 42) is used to enable and disable individual protection faults. This parameter will be a bit enumerated parameter with each “disable fault”...
Page 160: Quick Reference Troubleshooting
Chapter 5 Diagnostics Quick Reference The LEDs on the front of the ArmorStart LT provide an indication as to the health of the device and network. The following is a brief troubleshooting guide. Troubleshooting Table 26 - LED Status Indication Status LED Description Recommended Action...
Page 161: Fault Led Indications
Diagnostics Chapter 5 Table 26 - LED Status Indication Status LED Description Recommended Action Flashing Yellow Transmit or receive activity present at 10 Mbps. No action I/O Status Indicators The user has plugged into the I/O, but the indicator did not Verify the wiring of Input or Output is correct.
Page 162 Chapter 5 Diagnostics Table 27 - Fault LED Indicator for Bulletin 290E/291E Blink Bulletin 290E/291E Pattern Auto-Reset Disable Default Trip Status Description Action Jam Trip During normal running (after starting 1. Check for the source of the jam (for example, period), the RMS current draw exceeds the excessive load or mechanical transmission prescribed fault level.
Page 163: Bulletin 294E Faults
Diagnostics Chapter 5 Bulletin 294E Faults Bulletin 294E faults are detected by the main control board and/or the internal drive. When there is an internal drive fault, the main control board simply polls the drive for the existence of faults and reports the fault state. Writing a value to [ProtFltResetMode] Parameter 41 determines auto-reset ability for some faults.
Page 164 Chapter 5 Diagnostics Table 29 - Fault LED Indicator for Bulletin 294E Blink Auto-Reset Bulletin 294E Pattern Capable Disable Default Trip Status Description Action Parameter Sync (PF This fault is generated during the 1. The most common cause of this fault is that the 4M Codes 48, 71 parameter synchronization procedure disconnect has been opened, or that power has...
Page 165: Bulletin 290E/291E
Chapter Specifications Bulletin 290E/291E Electrical Ratings Application Three-phase Number of Poles Input Power Terminals L1, L2, L3 Motor Power Terminals T1, T2, T3 PE (Earth Ground) Terminal 4 PE terminals Maximum Rated Operating Voltage 400Y/230…480Y/277 (-15%, +10%) Rated Impulsed Voltage (U 4 kV Dielectric Withstand UL: 1960V AC, IEC: 2500V AC...
Page 166 Chapter 6 Specifications Electrical Ratings Power Supply NEC Class 2 Rated Operating Voltage 24V DC (+10%, -20%) Overvoltage Protection Reverse-polarity protected Voltage 19.2…26.4V DC Nominal Current 150 mA Power 3.6 W Unswitched Power Supply Input Current (each) 50 mA Requirements Maximum Current 450 mA Maximum Power...
Page 167 Specifications Chapter 6 Input and Output Ratings Supply Voltage Unswitched power A3/A2 Type of Inputs 24V DC current sinking Connection Type Single keyed M12, quick disconnect Input per Connection 1/each Rated Operating Voltage 24V DC On-State Input Voltage (pin 4) 10…26.4V DC, nominal 24V DC Off-State Input Voltage 5V DC...
Page 168 Chapter 6 Specifications Environmental Ratings Operating Temperature Range -20…+50 °C (-4…+122 °F) Storage and Transportation Temperature Range -25...+85 °C (-13…+185 °F) Altitude 2000 m Humidity 5…95% (non-condensing) Pollution Degree Enclosure Ratings IP66/UL Type 4/12 Approximate Shipping Weight 4.6 kg (10 lb) Mechanical Ratings Operational 30 G, exceeds IEC 60947-1...
Page 169 Specifications Chapter 6 Standards Compliance and Certifications UL/CSA EN/IEC Other Agencies CCC (Pending) UL 508 Industrial Control Equipment – EN 60947-4-1 Low Voltage Switchgear Standards Compliance Suitable for Group Installation CE Marked per Low Voltage Directive 2006/95/EC C-Tick CSA C22.2, No. 14 and EMC Directive 2004/108/EC ODVA for EtherNet/IP and DeviceNet Certifications...
Page 170: Motor Overload Trip Curves
Chapter 6 Specifications Motor Overload Trip Curves Class 10 Cold % Full Load Current Class 15 Cold % Full Load Current Class 20 Cold % Full Load Current Rockwell Automation Publication 290E-UM001B-EN-P - June 2012...
Page 171: Bulletin 100-K/104-K Life-Load Curves
Specifications Chapter 6 Bulletin 100-K/104-K Life-Load Curves Electrical life; Ue = 400…460V AC AC-3: Switching of squirrel-cage motors while starting 100-K09 (Used with ArmorStart LT) 0.01 Rated Current Ie AC-3 [A] Electrical life; Ue = 400…460V AC AC-4: Stepping of squirrel-cage motors (Used with ArmorStart LT) 100-K09 0.01...
Page 172: Bulletin 294E
Chapter 6 Specifications Bulletin 294E Electrical Ratings Application Three-phase Number of Poles Input Power Terminals L1, L2, L3 Motor Power Terminals T1, T2, T3 Power Circuit PE (Earth Ground) Terminal 4 PE terminals Maximum Rated Operating Voltage 400Y/230…480Y/277 (-15%, +10%) Rated Impulsed Voltage (U 4 kV Dielectric Withstand...
Page 173 10 kA @ 480Y/277 (maximum 45 A) UL Class fuse 294_-*-G1 or (-G3) 5 kA @ 480Y/277 (maximum 45 A) Short Circuit Current Rating When used with Allen-Bradley CC, J, or T fuse (SCCR) 294_-*-G1-SB 10 kA @ 480Y/277 Cat. No. 140U-D6D3-C30 (maximum 40 A)
Page 174 Chapter 6 Specifications Input and Output Ratings Supply Voltage Unswitched power A3/A2 Type of Inputs 24V DC current sinking Connection Type Single keyed M12, quick disconnect Input per Connection 1/each Rated Operating Voltage 24V DC On-State Input Voltage (pin 4) 10…26.4V DC, nominal 24V DC Off-State Input Voltage 5V DC...
Page 175 Specifications Chapter 6 Environmental Ratings -20…+40°C (-4…+104°F) Operating Temperature Range 50 °C (122 °F) without derating, when properly rated line reactors are installed in branch circuit. Storage and Transportation –25...+85 °C (–13…+185 °F) Temperature Range Altitude 1000 m Humidity 5…95% (non-condensing) Pollution Degree Enclosure Ratings IP66/UL Type 4/12...
Page 176 Chapter 6 Specifications Standards Compliance and Certifications UL/CSA EN/IEC Other Agencies EN 61800 - Adjustable Speed Electrical Power Drive Systems, Part 3: EMC CCC (Pending) UL 508C Power Conversion Equipment – Requirements and Specific Test Methods, Standards Compliance Suitable for Group Installation CE Marked per EMC Directive 2004/108/EC, C-Tick Part 5-1: Safety Requirements –...
Page 177 Specifications Chapter 6 Communication Ratings EtherNet/IP ODVA - Conformance Testing EtherNet/IP Interoperability Performance – Per A9 PF 2.1 Ethernet Communication Rate 10/100 Mbps, half or full-duplex Ethernet Ports 2 (embedded switch) Ethernet Network Topologies Supported Star, Tree, Linear, and Ring Device Level Ring Support Beacon Performance, IEEE 1583 Transparent Clock Ethernet Connector...
Page 178: Motor Overload Trip Curves
Chapter 6 Specifications Motor Overload Trip Curves Motor overload current parameter provides class 10 overload protection. Ambient insensitivity is inherent in the electronic design of the overload. No Derate Min. Derate Max. Derate % of Motor Nameplate Hertz (P29) % of Motor Nameplate Hertz (P29) % of Motor Nameplate Hertz (P29) Rockwell Automation Publication 290E-UM001B-EN-P - June 2012...
Page 179: Introduction
Appendix Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery Introduction Each ArmorStart LT motor controller is listed for group installation. This appendix explains how to use this listing to apply ArmorStart LT motor controllers in multiple-motor branch circuits according to 7.2.10.4(1) and 7.2.10.4(2) of NFPA 79, Electrical Standard for Industrial Machinery.
Page 180: Armorstart Lt Product Family
Appendix A Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery machinery is found in 3.3.56 of NFPA 79 and 670.2 of Article 670, Industrial Machinery, in NFPA 70. These conventions are used throughout this appendix. First, although all of the equipment is connected to a three-phase electrical supply, all of the figures are shown as one-line diagrams.
Page 181: Multiple-Motor Branch Circuits And Motor Controllers Listed For Group
Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery Appendix A Each ArmorStart LT motor controller incorporates an integrated overload relay and motor disconnecting means. The Underwriters Laboratories’ (UL) listing for each motor controller confirms that the motor controller — including its integral overload relay and motor disconnecting means —...
Page 182 Appendix A Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery installation to be installed, as intended, in multiple-motor branch circuits. For this example, assume all testing is done with fuses of the same class. The UL investigation of both controllers is done according to UL 508C, Power Conversion Equipment.
Page 183: Maximum Fuse Ampere Rating According To
Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery Appendix A Figure 59 - UL508C Variable-Frequency AC Drive Motor Controller Evaluation Short-Circuit Test Circuit Short-Circuit Test Circuit UL 508C – Manufacturer’ s choice - test with 6 Reduce rating for test ampere max...
Page 184 Appendix A Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery Table 30 - Abbreviated Table 7.2.10.4 Table 7.2.10.4 Relationship Between Conductor Size and Maximum Rating or Setting of Short-Circuit Protective Device for Power Circuits Group Installations Conductor Size (AWG) Maximum Rating Fuse or Inverse Time*...
Page 185: Explanatory Example
Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery Appendix A Figure 60 - ArmorStart LT NFPA 79 Multi-Motor Branch Circuit “The rating or setting of the branch short-circuit and ground-fault protection device does “...a single set not exceed the values in Table 7.2.10.4 of fuses…”...
Page 186 Appendix A Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery Figure 61 - ArmorStart LT NFPA 79 Multi-Motor Branch Circuit — Conductor and Controller Protection Electrical Supply - 480Y/277V Available Fault Current Sym.
Page 187 Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery Appendix A 1. Requirement One: Controller Ratings — The motor controllers and overload relays must be listed for group installation with specified maximum branch-circuit protection. Text: “7.2.10.4(1) Each motor controller and overload device is…...
Page 188 Appendix A Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery maximum rating of the fuse protecting the branch circuit must be reduced to the lower value so that all components are applied according to their ratings. For example, as shown in Requirement Three, a lower value may be necessary to protect the motor controller within its ratings because its specified maximum protection is less than the rating that...
Page 189 Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery Appendix A current between 5000 and 10000 amperes, the class of the fuse must be CC, J or T. Since the electrical supply has an available fault current of 9000 amperes, selecting a Class CC, J or T fuse with a rating of 45 A or less ensures each motor controller is applied within its own ratings.
Page 190 Appendix A Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery “7.3.1.1 Motors. Motor overload protection shall be provided in accordance with Article 430, Part III, of NFPA 70.” Analysis: Each ArmorStart LT motor controller incorporates an integral overload relay.
Page 191: Input And Output Conductors Of Bulletin 290E And 291E
Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery Appendix A Input and Output Conductors For Bulletin 290E and 291E controllers, which use an electromechanical contactor to control the motor, the input current, like the output current, is just of Bulletin 290E and 291E the current to the motor.
Page 192 Appendix A Applying More Than One ArmorStart LT Motor Controller in a Single Branch Circuit on Industrial Machinery Supplementary Note 1: The input currents to the Bulletin 294E motor controllers are larger than the output currents to the motor because the input currents contain harmonics resulting from the power conversion process.
Page 193: High Level Product Description
Table 32 - Product Codes and Name Strings Product Current Integrated Code Rating Identity Object Name String Power Supply 0x301 0.24…3.5 amps ArmorStart 290E 0.24…3.5 A 0x302 1.1…7.6 amps ArmorStart 290E 1.1…7.6 A 0x311 0.24…3.5 amps ArmorStart 290EP 0.24…3.5 A 0x312 1.1…7.6 amps ArmorStart 290EP 1.1…7.6 A 0x341 0.24…3.5 amps...
Page 194: Cip Explicit Connection Behavior
Appendix B CIP Information CIP Explicit Connection The ArmorStart LT allows run, jog and user outputs to be driven by connected explicit messages when no I/O connection exists, or when a I/O connection Behavior exists in the idle state. a single EtherNet/IP Class 3 explicit connection will be allowed to send “explicit control”...
Page 195: Identity Object
CIP Information Appendix B Class Object 0x00F5 TCP/IP Interface Object 0x00F6 Ethernet Link Object 0x0376 Trip and Warning Email Object 0x032F Email Object Identity Object CLASS CODE 0x0001 The following class attributes are supported for the Identity Object: Attribute ID Access Rule Name Data Type...
Page 196: Message Router
Appendix B CIP Information Extended Device Status Field (bits 4-7) in “Status” Instance Attribute 5 on previous page Value Description Self-testing or unknown Firmware update in progress At least one faulted I/O connection No I/O connections established Non-volatile configuration bad Major fault –...
Page 197: I/O Assemblies
CIP Information Appendix B Attribute ID Access Rule Name Data Type Value Conditional Data Array of BYTE — Size UINT Number of bytes in attribute 3 Name String STRING — The following services will be implemented for the Assembly Object: Implemented for: Service Code Class...
Page 198 Appendix B CIP Information Instance 100 Instance 100 is the Configuration Assembly for Bulletin 290E and 291E units. Instance 100 for Bulletin 290E/291E Starters Member Index Byte Offset Name Parameter Instance Reserved for Logix AssemblyRevision FLASetting OLResetLevel OverloadClass ProtFltResetMode ProtectFltEnable WarningEnable RunNetFltAction RunNetFltValue...
Page 199 CIP Information Appendix B Instance 100 for Bulletin 290E/291E Starters Member Index Byte Offset Name Parameter Instance StallEnableTime StallTripLevel ULInhibitTime ULTripDelay ULTripLevel ULWarnLevel Instance 101 Instance 101 is the Configuration Assembly for Bulletin 294E units. Instance 101 for Bulletin 294E Starters Member Index Byte Offset Name...
Page 200 Appendix B CIP Information Instance 101 for Bulletin 294E Starters Member Index Byte Offset Name Parameter Instance OutNetFaultState OutNetFaultValue OutNetIdleState OutNetIdleValue Input00Function Input01Function Input02Function Input03Function Input04Function Input05Function NetworkOverride CommOverride KeypadMode KeypadDisable AccelTime2 DecelTime2 MotorOLRetention InternalFreq SkipFrequency SkipFreqBand DCBrakeTime DCBrakeLevel ReverseDisable FlytingStartEna Compensation SlipHertzAtFLA...
Page 201 CIP Information Appendix B Instance 150 Instance 150 is the default Output (Consumed) Assembly for Bulletin 290E/ 291E starters. Instance 150 "Starter Cmd" – DeviceLogix Consumed Assembly for Bulletin 290E/291E Starters Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1...
Page 202 Appendix B CIP Information Instance 152 "Starter Stat" – DeviceLogix Produced Assembly for Bulletin 290E/291E Starters Parameter 11 – SwitchedVolts OutputSourceV (IPS units) Parameter 12 – UnswitchedVolts SensorSourceV (IPS units) Parameter 16 – TripStatus Parameter 17 – WarningStstus Instance 154 Instance 154 is the default Output (Consumed) Assembly for Inverter type (Bulletin 294E) Distributed Starters.
Page 203: Connection Manager Object
CIP Information Appendix B Instance 156 "Drive Status" – Produced Assembly for Bulletin 294E Starters Pt15DeviceOut Pt14DeviceOut Pt13DeviceOut Pt12DeviceOut Pt11DeviceOut Pt10DeviceOut Pt09DeviceOut Pt08DeviceOut An00DeviceOut (low byte) An00DeviceOut (high byte) Parameter 3 – OutputCurrent Parameter 4 – OutputVoltage Parameter 5 – DCBusVoltage Parameter 11 –...
Page 204: Class 1 Connections
Appendix B CIP Information Attribute ID Access Rule Name Data Type Value Close Other Requests UINT Number of Forward Close service requests which were rejected for reasons other than bad format Connection Timeouts UINT Total number of connection timeouts that have occurred Connection Entry Lists Struct of NumConnEntries...
Page 205: Class 3 Connections
CIP Information Appendix B Input Only Connection This connection is used to read data from the module without controlling the outputs. This connection type shall not be dependent on any other connection. It is recommended that the originator sets the data size in the O->T direction of the Forward_Open be zero, there are however no check that this is actually the case.
Page 206: Discrete Input Point Object
Appendix B CIP Information Implemented for: Service Code Class Instance Service Name 0x10 Set_Attribute_Single 0x4E Forward_Close 0x54 Forward_Open Discrete Input Point CLASS CODE 0x0008 Object The following class attributes are currently supported for the Discrete Input Point Object: Attribute ID Access Rule Name Data Type...
Page 207: Discrete Output Point Object Special Requirements
CIP Information Appendix B Eight instances of the Discrete Output Point Object are supported for DOL/ Reverser (Bulletin 290E/291E) units. Ten instances are supported for Drive (Bulletin 294E) units. The following table summarizes the DOP (Bulletin 290E/ 291E) instances: Instance Name Alternate Mapping Description...
Page 208 Appendix B CIP Information The following state transition diagram is used for an unbound Bulletin 290E Figure 63 - State Transition for Unbound Bulletin 290E Non-Existent Power off Power up Available Connection Transitions to Protection Fault Established DNet Fault Idle DNet Fault Protection Ready...
Page 209 CIP Information Appendix B The following flow chart illustrates the behavior of Bound DOPs Figure 64 - State Transition for Bound Bulletin 290E Pr Fault Protection Action = Ignore Fault Network Unrecoverable Fault Network Override Fault Return Object State Conflict Ignore Message Comm...
Page 210 Appendix B CIP Information The following flow chart illustrates the behavior of Bound DOP Instances. Figure 65 - State Transition for Bound Bulletin 290E Protection Fault Network Unrecoverable Fault Network Override Fault Return Object State Conflict Ignore Message Comm Override Fault DN Idle Y es...
Page 211: Analog Input Point Object
CIP Information Appendix B Analog Input Point Object CLASS CODE 0x000A (Implemented in Bulletin 294E units only) The following class attributes will be supported for the Analog Input Point Object: Attribute ID Access Rule Name Data Type Value Revision UINT Max Instance UINT One instance of the Analog Input Point Object will supported.
Page 212: Parameter Object
Appendix B CIP Information The following common services will be implemented for the Analog Output Point Object: Implemented for: Service Code Class Instance Service Name 0x0E Get_Attribute_Single 0x10 Set_Attribute_Single Parameter Object CLASS CODE 0x000F The following class attributes will be supported for the Parameter Object: Attribute ID Access Rule Name...
Page 213: Parameter Group Object
CIP Information Appendix B Attribute ID Access Rule Name Data Type Value Multiplier Link UINT — Divisor Link UINT — Base Link UINT — Offset Link UINT — Decimal Precision USINT — The following services will be implemented for the Parameter Object: Implemented for: Service Code Class...
Page 214: Discrete Input Group Object
Appendix B CIP Information Discrete Input CLASS CODE 0x001D Group Object No class attributes will be supported for the Discrete Input Group (DIP) Object. A single instance of the Discrete Input Group Object is supported and contains the following instance attributes: Attribute ID Access Rule Name...
Page 215: Control Supervisor Object
CIP Information Appendix B Attribute ID Access Rule Name Data Type Value 2 for DOLs (Bulletin 290E/291E) Number of Instances USINT 4 for Drives (Bulletin 294E) 1, 2 for DOLs (Bulletin 290E/291E) Binding Array of UINT 1, 2, 9, 10 for Drives (Bulletin 294E) Get/Set Command BOOL...
Page 216: Overload Object
Appendix B CIP Information Attribute ID Access Rule Name Data Type Value Get/Set Run 1 BOOL These Run outputs also map to DOP Instances 1 and 2 Get/Set Run 2 BOOL Running 1 BOOL — Running 2 BOOL — Ready BOOL —...
Page 217: Device Level Ring (Dlr) Object
CIP Information Appendix B The following common services are implemented for the Overload Object. Implemented for: Service Code Class Instance Service Name 0x01 Get_Attribute_All 0x0E Get_Attribute_Single 0x10 Set_Attribute_Single Device Level Ring (DLR) CLASS CODE 0x0047 Object The following class attribute will be supported for the DLR Object. Attribute ID Access Rule Name...
Page 218: Dpi Fault Object
Appendix B CIP Information A single instance (instance 1) will be supported. Attribute ID Access Rule Name Data Type Value Name STRING User Assigned Name – Defaults to a null. 32 chars max Description STRING User Assigned Description – Defaults to a null. 64 chars max User Assigned Geographic Loc.
Page 219 CIP Information Appendix B Four instances of the DPI Fault Object will be supported. Attribute ID Access Rule Name Data Type Value Full/All Info Struct of: Fault Code UINT See Tables below Fault Source Struct of: DPI Port Number USINT Device Object Instance USINT Fault Text...
Page 220 Appendix B CIP Information Table 33 - Fault Codes, Fault Text, and Fault Help Strings for DOL and Reversers Fault Code Fault Text Help Text Under Power Trip Indicates the internal power supply is below its working level. Available in units with Integrated Power Supply only Sensor Short Flags a miswired hardware input point.
Page 221 CIP Information Appendix B Table 34 - Fault Codes, Fault Text, and Fault Help Strings for Drive Units PF4M Fault Fault Code Fault Text Help Text Code Phase U to Gnd A Phase U to Ground fault detected between drive and motor. Phase V to Gnd A Phase V to Ground fault detected between drive and motor.
Page 222: Dpi Alarm Object
Appendix B CIP Information DPI Alarm Object CLASS CODE 0x0098 This object provides access to warning information within the device. The following class attributes will be supported. Attribute ID Access Rule Name Data Type Value Class Revision UINT Number of Instances UINT Alarm Cmd Write USINT...
Page 223: Tcp/Ip Interface Object
CIP Information Appendix B Table 35 - Fault Codes, Fault Text, and Fault Help Strings for ArmorStart LT Warning Code Warning Text Help Text Warning 4 — Warning 5 Indicates missing supply phase. This fault can be disabled. Jam Warning Motor current has exceeded jam warning level.
Page 224: Ethernet Link Object
Appendix B CIP Information Attribute ID Access Rule Name Data Type Value Get/Set Interface Configuration Struct of: UDINT IP Address UDINT Network Mask UDINT Gateway Address UDINT Primary DNS UDINT Secondary DNS STRING Default Domain Name for not fully qualified host names Get/Set Host Name STRING...
Page 225 CIP Information Appendix B Attribute ID Access Rule Name Data Type Value Interface Counters Struct of: In Octets In Ucast packets In NUcast packets In Discards In Errors In Unknown Protos Out Octets Out Ucast packets Out NUcast packets Out Discards Out Errors Media Counters Struct of:...
Page 226: Trip And Warning Email Object
Appendix B CIP Information Trip and Warning CLASS CODE 0x0376 Email Object No class attributes will be supported. Attribute Need in Access Name Data Type Description of Attribute Semantics of Values Implementation Rule Required Struct of Email address of the recipient The default value of this of Trip and Warning Emails string is the null string.
Page 227 CIP Information Appendix B The following common services will be implemented for the TCP/IP Interface Object. Implemented for: Service Code Class Instance Service Name 0x01 Get_Attribute_All 0x0E Get_Attribute_Single 0x10 Set_Attribute_Single Rockwell Automation Publication 290E-UM001B-EN-P - June 2012...
Page 228 Appendix B CIP Information Notes: Rockwell Automation Publication 290E-UM001B-EN-P - June 2012...
Page 229: Using Devicelogix
Appendix Using DeviceLogix™ Introduction DeviceLogix is a stand-alone Boolean program that resides within the ArmorStart LT. The program is embedded in the product so that there is no additional module required to use this technology; DeviceLogix is programmed using the Add-On Profile for RS Logix 5000. In addition to the actual programming, DeviceLogix can be configured to operate under specific situations.
Page 230: Devicelogix Programming
Appendix C Using DeviceLogix™ DeviceLogix Programming DeviceLogix has many applications and the implementation is typically only limited to the imagination of the programmer. Keep in mind that the application of DeviceLogix is only designed to handle simple logic routines. DeviceLogix is programmed using simple Boolean math operators, such as AND, OR, NOT, timers, counters, latches, and analog values.
Page 231 Using DeviceLogix™ Appendix C 2. Click on the “DeviceLogix” tab. If you are on-line with a device, a dialog box will appear asking you to upload or download. Click on “Upload.” 3. Click the “Start Logic Editor” button. 4. If programming off-line continue to step 5, otherwise click on the “Edit” button.
Page 232 Appendix C Using DeviceLogix™ 11. From the toolbar, Click on the “Discrete Input” button and select Pt01 from the pull-down menu. This is the remote stop button based on the example I/O table. 12. Place the input to the left of the RSL function. 13.
Page 233 Using DeviceLogix™ Appendix C 19. Go to the pull-down menu in the right corner of the toolbar and select “Download”. Note: Ensure that the PLC key switch is in the Program position. If in any other position, the download will not occur and an error will be generated. 20.
Page 234 Appendix C Using DeviceLogix™ Element Type Bulletin 290E Bulletin 291E Bulletin 294E Faults OverloadTrip OverloadTrip OverloadTrip PhaseShortTrip PhaseShortTrip PhaseShortTrip UnderPowerTrip UnderPowerTrip UnderPowerTrip SensorShortTrip SensorShortTrip SensorShortTrip PhaseImbalTrip PhaseImbalTrip PhaseImbalTrip NonVolMemooryTrip NonVolMemooryTrip NonVolMemooryTrip ParamSyncTrip JamTrip JamTrip DCBusFaults StallTrip StallTrip StallTrip UnderloadTrip UnderloadTrip UnderloadTrip GroundFault RestartRetries...
Page 235 Using DeviceLogix™ Appendix C Element Type Bulletin 290E Bulletin 291E Bulletin 294E Misc Data TripPresent TripPresent TripPresent WarningPresent WarningPresent WarningPresent RunningForward RunningForward RunningForward RunningReverse RunningReverse RunningReverse Ready Ready Ready NetControlStatus NetControlStatus NetControlStatus NetRefStatus CurrentFlowing CurrentFlowing AtReference KeyPadAuto KeyPadAuto KeyPadAuto KeyPadOff KeyPadOff KeyPadOff KeyPadHand...
Page 236: Armorstart Lt Bulletin 294E Example Configuration
Appendix C Using DeviceLogix™ ArmorStart LT Bulletin 294E Example Configuration Hardware & Software Versions Used in this example • RSLogix 5000 Revision 19 • Download AOP from the Support website: • http://support.rockwellautomation.com/controlflash/LogixProfiler.asp • Hardware: – 294E-FD2P5Z-G1 — ArmorStart LT – 1606-XLP72E — Power Supply –...
Page 237: Download The Aop
Using DeviceLogix™ Appendix C Download the AOP Download and install the AOP for RSLOGIX5000 from the Service and Support website. 1. Open an Internet Explorer and enter the following URL: http://support.rockwellautomation.com/controlflash/LogixProfiler.asp 2. From the list of the Add-On I/O Modules Profiles, scroll down and select Bulletin 290E, 291E, 294E ArmorStart LT from the list and download the file.
Page 238 Appendix C Using DeviceLogix™ 4. Upon verification, the following screen will appear. Click on the link to download the file. 5. At the pop-up dialogue box, select ‘Save’ to save the file. 6. Select the folder to save the file and click ‘Save’ . The downloading will start.
Page 239 Using DeviceLogix™ Appendix C 7. Upon the completion of downloading, unzip the files to the folder. 8. Run the MPSetup.exe from the folder and start installation. 9. The following dialog box will appear. 10. The RSLogix 5000 Module Profiles Setup window will be shown. Click ‘Next’...
Page 240 Appendix C Using DeviceLogix™ 11. Select ‘I accept the terms in the license agreement’ and click on ‘Next’ 12. Then click on ‘Next’ to proceed to installation Rockwell Automation Publication 290E-UM001B-EN-P - June 2012...
Page 241 Using DeviceLogix™ Appendix C 13. Select ‘Install’ to start installation 14. The profiles will be installed, upon completion, click on ‘Next’ to proceed Rockwell Automation Publication 290E-UM001B-EN-P - June 2012...
Page 242: Use Of The Aop In Rslogix 5000
Appendix C Using DeviceLogix™ 15. To complete, click on ‘Finish’ Use of the AOP 1. Start the RSLogix5000 from Start Rockwell Software RSLogix 5000 Enterprise Series RSLogix 5000 in RSLogix 5000 2. Start a new project, by clicking on the icon Rockwell Automation Publication 290E-UM001B-EN-P - June 2012...
Page 243 Using DeviceLogix™ Appendix C 3. In the controller dialog box, enter the appropriate information of the controller. Then click ‘OK’ to proceed 4. In the Controller Organizer window find “I/O Configuration” and right click on the 1756 Backplane and select New module Rockwell Automation Publication 290E-UM001B-EN-P - June 2012...
Page 244 Appendix C Using DeviceLogix™ 5. Select Module Dialog box followed by “Communications” and then select 1756-EN2TR and click OK 6. In the New module dialog box enter the Unit name, IP address, and slot then click OK Rockwell Automation Publication 290E-UM001B-EN-P - June 2012...
Page 245 Using DeviceLogix™ Appendix C 7. Right click on the EN2TR-32, in the Controller Organizer at the I/O Configuration 1756-Backplane 1756-EN2TR, select ‘New Module…’ 8. In the Select Module window select “Other” and choose the 294E-FD2P5Z and click on OK Note: Please select the appropriate module. If the wrong module is selected once RSLOGIX 5000 is in Online with the controller a yellow triangle will appear next to the module indicating an I/O error has occurred.
Page 246 Appendix C Using DeviceLogix™ 9. In the New Module window, enter the Name of the Armorstart LT and the IP address assigned to it. You can now start to configure the ArmorStart LT. Begin with “Motor Protection & Control” 10. At the Motor Protection & Control, enter the motor information. Note: Please refer to the motor nameplate for the information.
Page 247 Using DeviceLogix™ Appendix C 11. Next select “Speed Control”. By default “Speed Reference” is set to select Logix. The speed of the motor will be control by the controller tag in the Contrologix. Configure the Acceleration/Deceleration and Jog Frequency here. 12.
Page 248 Appendix C Using DeviceLogix™ 14. At the Who Active window select the 1756-EN2TR, then the controller, and click on the Download button 15. The Download dialog box will appear, click on Download to proceed 16. The configuration will be downloaded and the Downloading dialog box will show the progress 17.
Page 249 Using DeviceLogix™ Appendix C 18. Double click on the Armorstart_LT at the Controller Organizer 19. Proceed to the Status to check the status of the ArmorStart LT 20. Double click on the Controller Tags at the Controller Organizer Rockwell Automation Publication 290E-UM001B-EN-P - June 2012...
Page 250 Appendix C Using DeviceLogix™ 21. Expand the output tag of the ArmorStart LT, i.e.: Armorstart_LT_36:O 22. Enter the following value: Name Value Description Armorstart_LT_36:O.FreqCommand 30.0Hz, Setting Target Frequency Armorstart_LT_36_O.RunForward Start the RUNning in Forward Direction 23. Toggle the Armorstart_LT_36_O.RunForward to move the motor in the forward direction.
Page 252 Trademark List Allen-Bradley, ArmorConnect, ArmorStart LT, ControlLogix, CompactLogix, PowerFlex, RSLinx, StepLogic, DeviceLogix, On-Machine, RSNetWorx, and RSLogix 5000, are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400 www.rockwel lautomation.com...

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Armorstart 291e Armorstart 294e

Allen-Bradley ArmorStart 290E User Manual

Summary of Changes

Preface

Chapter 1

Product Overview

Chapter 2

Installation and Wiring

Product Commissioning

Chapter 3 IP Address

Chapter 4

Bulletin 290E/291E/294E Programmable Parameters

Chapter 5

Chapter 6 Bulletin 290E/291E

Appendix A

Appendix B High Level Product Description

Appendix C

Using Devicelogix

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