Page 1 Installation Instructions Original Instructions PowerFlex 750-Series AC Drives Catalog Numbers 20F, 20G, 21G...
Page 2 Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
Page 3: Table Of Contents
Table of Contents Preface Summary of Changes ......... . . 9 Installation Instructions in Other Languages .
Page 4 Table of Contents Remove Drive Cabinet Lifting Angle ......47 Install IP20, NEMA/UL Type 1 Debris Screen, or Optional Exhaust Hood.
Page 5 Table of Contents Wall Mount Frames 5…7 Common DC Input Terminal Locations ......... . 161 Wall Mount Frames 5…7 Common DC Input Power Terminals .
Page 6 Table of Contents Safety Enable Circuitry ........239 PowerFlex 755 Fiber-optic Interface Board .
Page 7 Table of Contents Universal Feedback Option Module – Only PowerFlex 755 Drives ........291 Motor Power Cables.
Page 8 Table of Contents Notes: Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 9: Preface
Preface This manual contains new and updated information as indicated in the Summary of Changes following table. Topic Page Added line to load installation guidelines to help installers find information. Added Frame 7, 270 kW drive, to the f1 column in the catalog number explanation table 17 Added Frame 7, 400 Hp drive, to the f2 column in the catalog number explanation table 17 Removed this footnote from table ‘g’...
Page 10: Installation Instructions In Other Languages
Preface This document explains the basic steps for mechanical installation and for connecting incoming power, the motor, and basic I/O to the PowerFlex 750- Series Adjustable Frequency AC drive. IMPORTANT This information is intended for qualified installers of adjustable frequency AC drives.
Page 11: Commonly Used Tools
Preface Commonly Used Tools Installation and Service Tools IMPORTANT Do not let tools or hardware components fall into open drive assemblies. Do not energize the drive unless all tools and hardware components have been removed from the drive assemblies and enclosure. Use these tools to install the drive.
Page 12: Line To Load Installation Guidelines
Preface This section provides direction for how and where to find information from Line to Load Installation line to load on the successful installation and implementation of PowerFlex Guidelines 750-Series drives. Topic PowerFlex 750-Series Drives AC supply source Wiring and Grounding Guidelines for Pulse-width Modulated (PWM) AC Drives Installation Instructions, publication DRIVES-IN001 See Chapter 2 –...
Page 13 Preface Topic PowerFlex 750-Series Drives Jumpers PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001 Drive Power Jumper Configuration on page 215. Mounting PowerFlex 750-Series AC Drives Installation Instructions, publication 750-IN001 considerations Minimum Clearances on page 36 Mounting Considerations on page Environment Industry Installation Guidelines for Pulse-width Modulated (PWM) AC Drives Application Technique, publication DRIVES-AT003...
Page 14: Additional Resources
Provides declarations of conformity, certificates, and www.rockwellautomation.com/global/certification/ other certification details. overview.page You can view or download publications at http://www.rockwellautomation.com/global/literature-library/overview.page. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 15: Read The General Precautions
Chapter Read the General Precautions Qualified Personnel ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery can plan or implement the installation, start-up, and subsequent maintenance of the system. Failure to comply can result in personal injury and/or equipment damage. Personal Safety ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged completely before servicing.
Page 16: Product Safety
Chapter 1 Read the General Precautions Product Safety ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors such as an under-size motor, incorrect or inadequate AC supply, a corrosive environment, or excessive surrounding air temperatures can result in malfunction of the system.
Page 17: Prepare For Installation
Chapter Prepare for Installation Catalog Number Explanation. 1…3 8…10 -LD-P3-P11… f1…f4 Cabinet Options (21G) Drive Voltage Rating Code Type Frames Code Voltage PowerFlex® 753 1…7 400V AC/540V DC PowerFlex 755 1…10 480V AC/650V DC PowerFlex 755 Drive with Options 8…10 600V AC/810V DC 690V AC/932V DC (not UL Listed) Future Use...
Page 18 Chapter 2 Prepare for Installation Catalog Number Explanation (continued). 1…3 8…10 -LD-P3-P11… f1…f4 Cabinet Options (21G) ND Rating ND Rating Door Mounted HIM (Frames 8…10) 600V, 60 Hz Input 690V, 50 Hz Input (not UL Listed) Code Operator Interface Frame Frame No Door Mounted HIM Enclosure Code...
Page 19: Wall Mount Frames 1
Table 1 - Drive Rating Cross-reference for 400V and 480V Drives Drive Code Input Voltage and Normal Duty Amp Rating Enclosure Code 400V AC 480V AC 20F or 20G C2P1 D2P1 Nameplate 1: Specifications and Custom Catalog Number 20F or 20G...
Page 20 Specifications and Custom Catalog Number 600V AC 690V AC representing options installed at factory. See Nameplate 2 (Located behind HIM) for equivalent base catalog number and separate options 20F or 20G E1P7 – Cat No. 20G11 N D 011 AA0NNNNN...
Page 21: Floor Mount Frames 8
Prepare for Installation Chapter 2 Reference the drive nameplate with Table 3 to determine the drive rating for Floor Mount Frames 8…10 your floor mount drive. Drive Rating Cross-references Table 3 - Drive Rating Cross-reference for 400V, 480V, 600V, and 690V Floor Mount Drives Input Voltage and Normal Duty Amp Rating Enclosure Code Drive Code...
Page 22: Ce Conformity
Chapter 2 Prepare for Installation Compliance with the Low Voltage Directive and Electromagnetic CE Conformity Compatibility Directive has been demonstrated using harmonized European Norm (EN) standards, which are referenced by the Official Journal of the European Union. PowerFlex 750-Series drives comply with the EN standards that are listed in this section when installed according to these installation instructions.
Page 23: Installation Requirements Related To En 61800-5-1
Prepare for Installation Chapter 2 • Requirements for supplementary mitigation that is related to specific high-frequency emission limits are provided in Table 4 on page • PowerFlex 750-Series drives generate harmonic current emissions on the AC supply system. When operated on a public low-voltage network it is the responsibility of the installer or user to verify that applicable requirements of the distribution network operator have been met.
Page 24: Installation Requirements Related To En 61800-3
Chapter 2 Prepare for Installation All Drive Frames Drives that are provided in the IP54, NEMA/UL Type 12 enclosure are compliant with the CE LV Directive when installed in pollution degree 1…4 environments. All other enclosure types must be installed in a pollution degree 1 or 2 environment to be compliant with the CE LV Directive.
Page 25 Prepare for Installation Chapter 2 – The cable shield or conduit must terminate in a shielded connector that is installed in a conduit plate or conduit box that is provided in the “NEMA Type 1 Kit” for the drive. Kit catalog number 20-750- NEMA1-Fx (where x is the frame size of the drive).
Page 26 Chapter 2 Prepare for Installation Table 4 - PowerFlex 750-Series 400V/480V Input Drives RF Emission Compliance and Installation Requirements Standard and Limits Drive Frame EN 61800-3 Category C1 EN 61800-3 Category C2 EN 61800-3 Category C3 EN 61800-3 Category C3 Catalog Number EN 61000-6-3 EN 61000-6-4...
Page 27 Prepare for Installation Chapter 2 Table 5 - PowerFlex 750-Series 600V/690V Input Drives RF Emission Compliance and Installation Requirements Standard and Limits Drive Frame EN 61800-3 Category C1 EN 61800-3 Category C2 EN 61800-3 Category C3 EN 61800-3 Category C3 Catalog Number EN 61000-6-3 EN 61000-6-4...
Page 28: Access Panels, Covers, And Doors
Chapter 2 Prepare for Installation This section provides descriptions for how to remove and replace access panels, Access Panels, Covers, and covers, and doors on different drive sizes and enclosures. Doors Figure 1 - Enclosure Code R (IP20, NEMA/UL Open Type) Wall Mount, Frame 1 Figure 2 - Enclosure Code N (IP20, NEMA/UL Open Type) Wall Mount, Frames 2…5 Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 29 Prepare for Installation Chapter 2 Figure 3 - Enclosure Code G (IP54, NEMA/UL Type 12) Wall Mount, Frames 2…5 M4 X 0.7 To remove or replace the cover, use these tools and torque: • Recommended torque (screws and nuts) = 0.68 N•m (6.0 lb•in) •...
Page 30 Chapter 2 Prepare for Installation Figure 5 - Enclosure Code N (IP00, NEMA/UL Open Type) Wall Mount, Frames 6 and 7 Access Door To open or secure the access door, use this tool: • Recommended screwdriver = 6.4 mm (0.25 in.) flat or T20 Hexalobular Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 31 Prepare for Installation Chapter 2 Figure 6 - Floor Mount Frames 8 and Larger Cabinet Access Door (all enclosure types) 90° To open or secure the access door, use this tool: • Recommended screwdriver = 9.5 mm (0.375 in.) flat Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 32 Chapter 2 Prepare for Installation Figure 7 - Floor Mount Drive-assembly Access Panels – All Enclosure Types (IP20, NEMA/UL Type 1 shown) Description Left front converter cover with side shield (AC input drives) Right front converter cover (no control pod) Left front converter cover with side shield (common DC input drives) Right front converter cover (with control pod) Inverter front cover with side shield (common DC input drives)
Page 33 Prepare for Installation Chapter 2 Figure 8 - Floor Mount Cabinet Options Bay Access Door Floor Mount Frame 8 – IP20, NEMA/UL Type 1 Floor Mount Frame 9 – IP54, NEMA 12 To open or secure the access door, use this tool: •...
Page 34 Chapter 2 Prepare for Installation Figure 9 - Full Cabinet Options Bay Guard – Floor Mount Frame 8 To remove the full bay guard, loosen the ten M5 screws. You do not need to remove these screws. To remove or replace the full bay guard, use this tool and torque: •...
Page 35 Prepare for Installation Chapter 2 Figure 10 - Full Cabinet Options Bay Guard Floor Mount Frame 9 To remove the full bay guard, loosen the ten M5 screws. You do not need to remove these screws. To remove or replace the full bay guard, use this tool and torque: •...
Page 36: Minimum Clearances
Chapter 2 Prepare for Installation Specified vertical clearance requirements (indicated in Figure 11 Minimum Clearances Figure 12) are intended to be from the drive to the closest object that can restrict airflow through the drive heat sink and chassis. The drive must be mounted in a vertical orientation as shown and must make full contact with the mounting surface.
Page 37: Mounting Considerations
Prepare for Installation Chapter 2 This section provides guidelines for mounting the drives. Mounting Considerations Wall Mount Frames 1…7 For wall mount Frames 1…7, follow these guidelines: • Mount the drive upright on a flat, vertical, and level surface. • Verify that the drive is in full contact with the mounting surface as depicted in Figure Floor Mount Frames 8…10...
Page 38 Chapter 2 Prepare for Installation Notes: Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 39: Lift And Mount The Drive
Frame Drive Rating Enclosure Code/Weight, kg (lb) Size kW (400V, 690V) Hp (480V, 600V) Standard AC input 0.75…7.5 1…10 6 (13) (20F, 20G) and common 0.75…11 1…15 8 (17) 8 (17) 8 (17) DC input 15…22 0.5…30 12 (26) 12 (26) 12 (26) 30…37...
Page 40: Recommended Mounting Hardware
Chapter 3 Lift and Mount the Drive Table 7 - Maximum Component Weights – Floor Mount Frames 8…10 Component Weight, kg (lb) AC Input Common DC Input Converter/DC input with precharge 64 (140) 64 (140) Inverter 222 (490) 165 (363) Drive assembly (Open, IP00) 286 (630) 229 (504)
Page 41: Attach Lifting Hardware
Lift and Mount the Drive Chapter 3 This section provides guidelines on how to attach the lifting hardware. Attach Lifting Hardware Figure 13 - Rigging Geometry <45° > 1 / 2 A <45° > 1 / 2 A Enclosure Code F Follow these guidelines for drives with enclosure code F.
Page 42: Enclosure Code N
Chapter 3 Lift and Mount the Drive Figure 15 - Wall Mount Frame 7 Lifting Points – Four Places Enclosure Code N Follow these guidelines for drives with enclosure code N. Figure 16 - Wall Mount Frame 6 Lifting Points – Six Places Figure 17 - Wall Mount Frame 7 Lifting Points –...
Page 43: Enclosure Code G
Lift and Mount the Drive Chapter 3 Enclosure Code G Follow these guidelines for drives with enclosure code G. Figure 18 - Wall Mount Frames 6 and 7 Lifting Points – Four Places Open Type Drive (Removed from Cabinet) Follow these guidelines for drives that are removed from the cabinet. Figure 19 - Floor Mount Drive Assembly –...
Page 44: Enclosure Codes B And L
Chapter 3 Lift and Mount the Drive Enclosure Codes B and L Follow these guidelines for drives with enclosure code B and L. Figure 20 - Floor Mount Frame 8 Lifting Points – Two Places Figure 21 - Floor Mount Frames 9 and 10 Lifting Points – Two Places Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 45: Enclosure Codes J, K, And Y
Lift and Mount the Drive Chapter 3 Enclosure Codes J, K, and Y Follow these guidelines for drives with enclosure code J, H, and Y. Figure 22 - Floor Mount Frame 9 with Cabinet Options Bay Lift Points – Two Places Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 46: Release Floor Mount Drive Cabinet From Shipping Skid
Chapter 3 Lift and Mount the Drive Remove the bolts that fasten a vertically oriented drive cabinet to the shipping Release Floor Mount Drive skid, and lift. Cabinet from Shipping Skid <45° > 1 / 2 A <45° > 1 / 2 A M10 x 25 17 mm Remove the shipping crate that encloses a horizontally oriented drive cabinet...
Page 47: Remove Drive Cabinet Lifting Angle
Lift and Mount the Drive Chapter 3 After the drive cabinet is in its final position, remove the lifting angle. Remove Drive Cabinet Lifting Angle 18 mm 67.8 N•m (600 lb•in) Floor Mount Frame 8 Floor Mount Frame 9 Floor Mount Frame 10 Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 48: Or Optional Exhaust Hood
Chapter 3 Lift and Mount the Drive IP20, NEMA/UL Type 1 drives are equipped with a top mounted debris Install IP20, NEMA/UL Type 1 screen. An optional exhaust hood is also available as a kit (catalog number Debris Screen, or Optional 20-750-HOOD1-F8).
Page 49: Install Floor Mount Drive With Cabinet Options Bay
Lift and Mount the Drive Chapter 3 Frame 9 drives that are configured with both the cabinet options bay and Install Floor Mount Drive wiring bay ship in two sections. This section describes how to join the wiring with Cabinet Options Bay bay to the cabinet options bay.
Page 50 Chapter 3 Lift and Mount the Drive 2. Attach lifting hardware to the drive assembly. Follow lifting instructions and precautions that start on page 3. Locate the factory-assembled drive cabinets and cabinet options bay in its final position. 4. Remove and discard the seven M8 sealing screws from the right side of the cabinet options bay.
Page 51: Position The Wiring Bay
Lift and Mount the Drive Chapter 3 Position the Wiring Bay To position the wiring bay, follow these steps. 1. Remove and discard the screws that hold the protective panel against the left side of the wiring bay. M6 x 13 10 mm IP54, NEMA 12 Enclosure Rating Shown 2.
Page 52 Chapter 3 Lift and Mount the Drive 3. Remove and discard the wiring bay inner panels that cover the ends of the bus bars. Wiring Bay M6 x 25 4. Release the wiring bay from the shipping skid. The shipping angles on the left side of the cabinet can be left in place to assist with alignment in step 6.
Page 53 Lift and Mount the Drive Chapter 3 5. Align the wiring bay with cabinet options bay. 6. Bring the cabinets together. The bus bar couplers extend from the cabinet options cabinet and align with the bus bars in the wiring bay. Align the Bus Bar Couplers with the Bus Bars in the...
Page 54: Join The Cabinets
Chapter 3 Lift and Mount the Drive Join the Cabinets To join the cabinets, follow these steps. 1. Pass the M8 x 16 mm hex-head thread-forming screws from inside the wiring bay through the clearance holes. 2. Engage the screws with the holes in the cabinet options bay. Make sure that the cabinets are level and aligned and pushed tightly together.
Page 55 Lift and Mount the Drive Chapter 3 5. To access the channel notches, remove the left-most L-bracket from each of the six wiring bay bus bars. 17 mm 6. Insert the 12 carriage bolt assemblies into the 12 wiring bay bus bar channels.
Page 56 Chapter 3 Lift and Mount the Drive 8. To secure the upper and lower PE bus bars to the cabinet bracket, use the M6 x 40 bolts and flange nuts. M6-40 7.3 N•m (65 lb•in) 10 mm 9. Reinstall the L-brackets that were removed in step See pages 170…174...
Page 57: Approximate Dimensions - Wall Mount Frames 1
Lift and Mount the Drive Chapter 3 Table 8 for an index of dimension drawings for wall mount and floor Approximate Dimensions – mount drives. Wall Mount Frames 1…7 and Floor Mount Frames 8…10 Table 8 - Dimension Drawing Index Frame Description Page...
Page 58 Chapter 3 Lift and Mount the Drive Table 8 - Dimension Drawing Index (Continued) IP20, NEMA/UL Type 1, MCC style cabinet, 600 mm (23.6 in.) deep IP20, NEMA/UL Type 1, MCC style cabinet, 600 mm (23.6 in.) deep, bottom access IP20, NEMA/UL Type 1, MCC style cabinet, 800 mm (31.5 in.) deep IP20, NEMA/UL Type 1, MCC style cabinet, 800 mm (31.5 in.) deep, bottom access IP54, NEMA 12, MCC style cabinet, 800 mm (31.5 in.) deep...
Page 59 Lift and Mount the Drive Chapter 3 Figure 24 - IP54, NEMA/UL Type 12, Wall Mount Frames 2…5 (Frame 2 Shown) 6.4 (0.25) 14.3 (0.56) Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds). Frame Weight, kg (lb) 215.3 (8.48) 543.2 (21.39) 222.2 (8.75)
Page 60 Chapter 3 Lift and Mount the Drive Figure 25 - P54, NEMA/UL Type 12, Wall Mount Frames 2…5 Human Interface Module Access Description Flexible panel that is molded into the IP54, NEMA/UL Type 12 cover. Human interface module, catalog number 20-HIM-A6, under cover in control pod cradle. Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 61 Lift and Mount the Drive Chapter 3 Figure 26 - IP54, NEMA/UL Type 12, Wall Mount Frames 2…5, Bottom Access 88.1 (3.47) 135.8 (5.35) 85.7 (3.37) 123.3 (4.85) 65.1 (2.56) 92.8 (3.65) 44.5 (1.75) 62.3 (2.45) 3x: Ø22.2 2x: Ø22.0 (Ø0.87) 42.1 (1.66) 49.8 (1.96)
Page 62 Chapter 3 Lift and Mount the Drive Figure 27 - Flange Mount, Frame 2 206.2 212.0 (8.12) (8.35) 481.8 (18.97) 188.3 (7.41) 169.2 (6.66) 14x: Ø3.50 94.2 (3.71) (Ø0.138) 19.2 (0.76) 63.7 (2.51) 460.6 (18.13) 399.60 +1.80/-0.00 (15.7 +0.1/-0.0) 395.3 (15.56) 285.3 (11.23)
Page 63 Lift and Mount the Drive Chapter 3 Figure 28 - Flange Mount, Frame 3 260.0 212.0 (10.24) (8.35) 515.0 (20.28) 240.5 (9.47) 208.3 (8.20) 16x: Ø3.50 120.3 (4.74) (Ø0.138) 32.3 (1.27) 84.6 (3.33) 495.5 (19.51) 457.8 (18.02) 352.8 434.00 +1.80/-0.00 (13.89) (17.087 +0.070/-0.000) 247.8...
Page 64 Chapter 3 Lift and Mount the Drive Figure 29 - Flange Mount, Frame 4 292.0 211.9 (11.50) (8.34) 535.0 (21.06) 272.50 (10.728) 224.25 (8.829) 16x: Ø3.50 136.25 (5.364) (Ø0.138) 48.25 (1.900) 84.5 (3.33) 515.50 (20.295) 477.75 (18.809) 454.00 +1.80/-0.00 367.75 (17.874 +0.070/-0.000) (14.478) 257.75...
Page 65 Lift and Mount the Drive Chapter 3 Figure 30 - Flange Mount, Frame 5 340.0 211.9 (13.39) (8.34) 611.0 (24.06) 320.50 (12.618) 280.25 (11.033) 200.25 (7.884) 22x: Ø3.50 120.25 (4.734) (Ø0.138) 40.25 (1.585) 591.50 (23.287) 550.75 84.5 (21.683) (3.33) 465.75 (18.337) 531.0 +1.8/-0.0 380.75...
Page 66 Chapter 3 Lift and Mount the Drive Figure 31 - NEMA/UL Type 1 Kit, Wall Mount Frames 1…5 (Frame 4 Shown) Dimensions are in millimeters and (inches). Frame 215.4 (8.48) 458.8 (18.06) – – 222.2 (8.75) 497.1 (19.57) 117.7 (4.63) 38.0 (1.50) 223.1 (8.78) 530.1 (20.87)
Page 67 Lift and Mount the Drive Chapter 3 Figure 32 - NEMA/UL Type 1, Wall Mount Frames 1…5, Bottom Access 72.1 (2.84) 71.9 (2.83) 41.4 (1.63) 39.7 (1.56) 2x: Ø22.2 (Ø0.87) 2x: Ø29.0 (Ø1.14) 171.6 (6.76) 171.6 (6.76) 137.6 (5.42) 94.6 (3.72) Wall Mount Frame 1 130.0 (5.12)
Page 68 Chapter 3 Lift and Mount the Drive Figure 33 - EMC Plate Kit, Wall Mount Frames 1…5 (Frame 4 Shown) Dimensions are in millimeters and (inches). Frame 110.0 (4.33) 478.8 (18.85) 400.5 (15.77) 78.3 (3.08) 37.4 (1.47) 73.4 (2.89) 134.5 (5.30) 485.9 (19.13) 424.2 (16.70) 61.7 (2.43)
Page 69 Lift and Mount the Drive Chapter 3 Figure 34 - IP00, NEMA/UL Open Type, Wall Mount Frames 6 and 7 (Frame 6 Shown) 6.4 (0.25) ø14.5 (0.57) ø6.5 (0.26) 14.5 (0.57) 8.5 (0.33) ø16.0 (0.63) ø8.5 (0.33) 25.0 (0.98) Dimensions are in millimeters and (inches). Frame Weight kg (lb)
Page 70 Chapter 3 Lift and Mount the Drive Figure 35 - IP54, NEMA/UL Type 12, Wall Mount Frame 6 609.4 (23.99) 558.8 464.7 (22.00) (18.30) 1298.3 (51.11) 1238.3 (48.75) 10.5 (0.41) ø22.0 (0.87) 1058.1 (41.66) IMPORTANT Must use human interface module (HIM), catalog number 20-HIM-C6S, to meet enclosure rating.
Page 71 Lift and Mount the Drive Chapter 3 Figure 36 - Flange Mount, Frame 6 346.4 (13.64) 308.0 208.4 (12.13) (8.20) 665.5 (26.20) 284.0 (11.18) 258.0 (10.16) 225.5 (8.88) 193.0 (7.60) 91.0 (3.58) 58.5 (2.30) 24x: Ø6.4 26.0 (1.02) (Ø0.25) 624.0 (24.57) 600.0 (23.62)
Page 72 Chapter 3 Lift and Mount the Drive Figure 37 - NEMA/UL Type 1, Wall Mount Frame 6 308.0 346.7 (12.13) (13.65) 945.1 (37.21) Dimensions are in millimeters and (inches). IMPORTANT NEMA Type 1 kit (catalog number 20-750-NEMA1-F6) does not change the mounting dimensions in Figure Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 73 Lift and Mount the Drive Chapter 3 Figure 38 - IP54, NEMA/UL Type 12, Wall Mount Frame 7 609.6 (24.00) 464.8 558.8 (18.30) (22.00) 1614.0 (63.54) 1543.1 (60.75) 10.5 (0.41) ø22.0 (0.87) 1058.4 (41.67) IMPORTANT Must use human interface module (HIM), catalog number 20-HIM-C6S, to meet enclosure rating.
Page 74 Chapter 3 Lift and Mount the Drive Figure 39 - Flange Mount, Frame 7 430.0 208.4 (16.93) (8.20) 875.0 (34.45) 138.0 (5.43) 403.00 (15.87) 352.63 (13.88) 32x: Ø7.0 251.88 (9.92) (Ø0.28) 151.13 (5.95) 50.38 (1.98) 812.0 (31.97) 784.0 (30.87) 744.8 (29.32) 666.4 (26.24)
Page 75 Lift and Mount the Drive Chapter 3 Figure 40 - NEMA/UL Type 1, Wall Mount Frame 7 430.0 (16.93) 380.0 (14.96) 1271.0 (50.04) 1221.0 (48.07) 881.8 (34.72) 825.0 (32.48) 8.5 (0.33) ø16.0 (0.63) 339.2 389.2 (13.35) (15.32) 20.5 389.0 561.0 (0.81) (15.31) (22.08)
Page 76 Chapter 3 Lift and Mount the Drive Figure 41 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code B) (17.3) (2.7) (3.0) (5.0) (23.6) (23.6) (9.4) (3.0) 1183 (46.6) (5.0) 2453 (5.6) (96.6) (19.7) 2300 (90.6) 1464 Bottom...
Page 77 Lift and Mount the Drive Chapter 3 Figure 42 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Codes L, P, W) (17.3) (10.6) (3.0) (5.0) (31.5) (23.6) (9.4) (3.0) 1374 (5.0) (54.1) (11.5) 2453 (96.6) 2300 (17.3) (90.6)
Page 78 Chapter 3 Lift and Mount the Drive Figure 43 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code J) (3.0) (35.4) (5.0) (31.5)
Page 79 Lift and Mount the Drive Chapter 3 Figure 44 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code B) (17.3) (17.3) (2.7) (3.0) (23.6) (5.0) (5.0) 1200 (47.2) (9.4) (3.0) (3.0) 1183 (46.6) (5.0) 2453 (96.6) (5.6) (19.7)
Page 80 Chapter 3 Lift and Mount the Drive Figure 45 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Codes L, P, W) (17.3) (17.3) (10.6) (3.0) (31.5) (5.0) (5.0) 1200 (47.2) (9.4) (3.0) (3.0) 1374 (5.0) (54.1) (11.5) (11.5)
Page 81 Lift and Mount the Drive Chapter 3 Figure 46 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code J) (3.0) (5.0) (5.0) (35.4)
Page 82 Chapter 3 Lift and Mount the Drive Figure 47 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 10 (Enclosure Code B) (17.3) (17.3) (17.3) (2.7) (3.0) (5.0) (5.0) (5.0) (23.6) 1800 (70.9) (9.4) 2453 (96.6) 2300 (90.6) 1464 (57.6) Bottom...
Page 83 Lift and Mount the Drive Chapter 3 Figure 48 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 10 Bottom Access (Enclosure Code B) (3.0) (3.0) (3.0) 1183 (46.6) (5.0) (5.6) (19.7) (19.7) (19.7) ø18.0 (0.71) (21.3) (1.7) (11.8) (2.7) (20.9)
Page 84 Chapter 3 Lift and Mount the Drive Figure 49 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 10 (Enclosure Codes L, P, W) (17.3) (17.3) (17.3) (10.6) (3.0) (31.5) (5.0) (5.0) (5.0) 1800 (70.9) (9.4) 2453 (96.6) 2300 (90.6) 1862...
Page 85 Lift and Mount the Drive Chapter 3 Figure 50 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 10 Bottom Access (Enclosure Codes L, P, W) (3.0) (3.0) (3.0) 1374 (5.0) (54.1) (11.5) (17.3) (17.3) (17.3) ø18.0 (0.71) (29.2) (1.7) (11.8)
Page 86 Chapter 3 Lift and Mount the Drive Figure 51 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 10 (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 10 (Enclosure Code J) (3.0) (5.0) (5.0) (5.0)
Page 87 Lift and Mount the Drive Chapter 3 Figure 52 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 10 Bottom Access (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 10 Bottom Access (Enclosure Code J) (3.0) (3.0)
Page 88: Cabinet Options
Chapter 3 Lift and Mount the Drive Table 9 for an index of dimension drawings for floor mount drives with Approximate Dimensions – cabinet options. Floor Mount Drives with Cabinet Options Table 9 - Dimension Drawing Index Frame Description Page IP20, NEMA/UL Type 1, MCC style cabinet with cabinet options bay, 600 mm (23.6 in.) deep IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay, 600 mm (23.6 in.) deep IP20, NEMA/UL Type 1, MCC style cabinet with wiring bay and cabinet options bay, 600 mm (23.6 in.) deep...
Page 89 Lift and Mount the Drive Chapter 3 Figure 53 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code B) (17.3) (17.3) 600 mm (23.6 in.) Deep Drive with Cabinet Options Bay (7.1) (2.7) (3.0) (23.6) (5.0) 1200 (9.4)
Page 90 Chapter 3 Lift and Mount the Drive Figure 54 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code B with P14) 600 mm (23.6 in.) Deep Drive with Wiring Bay (17.3) (2.7) (7.2) (3.0) (7.2) (23.6) (5.0) (17.3)
Page 91 Lift and Mount the Drive Chapter 3 Figure 55 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code B) 600 mm (23.6 in.) Deep Drive with Wiring (17.3) (17.3) (17.3) Bay and Cabinet Options Bay (2.7) (7.1) (7.2)
Page 92 Chapter 3 Lift and Mount the Drive Figure 56 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access (Enclosure Code B) (3.0) 600 mm (23.6 in.) Deep Drive with Wiring Bay and Cabinet Options Bay (8.1) (5.0) (15.7)
Page 93 Lift and Mount the Drive Chapter 3 Figure 57 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code L, P, W) 800 mm (31.5 in.) Deep Drive with Cabinet Options Bay (17.3) (17.3) (10.6) (10.6) (3.0) (31.5) (5.0)
Page 94 Chapter 3 Lift and Mount the Drive Figure 58 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code L, P, W) 800 mm (31.5 in.) Deep Drive with Wiring Bay (17.3) (17.3) (10.5) (10.5) (10.5) (3.1) (31.5) (5.0)
Page 95 Lift and Mount the Drive Chapter 3 Figure 59 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code L, P, W) 800 mm (31.5 in.) Deep Drive with (17.3) (17.3) (17.3) Wiring Bay and Cabinet Options Bay (10.5) (10.2) (10.2)
Page 96 Chapter 3 Lift and Mount the Drive Figure 60 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access (Enclosure Code L, P, W) 800 mm (31.5 in.) Deep Drive with Wiring Bay and Cabinet Options (3.0) (7.9) (5.0)
Page 97 Lift and Mount the Drive Chapter 3 Figure 61 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code J) 800 mm (31.5 in.) Deep Drive with Cabinet (18.9) Options Bay (3.1)
Page 98 Chapter 3 Lift and Mount the Drive Figure 62 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access (Enclosure Code J) 800 mm (31.5 in.) Deep Drive with Cabinet Options Bay (3.0)
Page 99 Lift and Mount the Drive Chapter 3 Figure 63 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code J) with 800 mm (31.5 in.) Deep Drive with Wiring Bay (18.9) (12.2)
Page 100 Chapter 3 Lift and Mount the Drive Figure 64 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access (Enclosure Code J) with P14 800 mm (31.5 in.) Deep Drive with Wiring Bay (3.0)
Page 101 Lift and Mount the Drive Chapter 3 Figure 65 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code J) 800 mm (31.5 in.) Deep Drive with (18.9) (18.9) Wiring Bay and Cabinet Options Bay...
Page 102 Chapter 3 Lift and Mount the Drive Figure 66 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access (Enclosure Code J) 800 mm (31.5 in.) Deep Drive with Wiring (3.0)
Page 103 Lift and Mount the Drive Chapter 3 Figure 67 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code B with P14) 600 mm (23.6 in.) Deep Drive with Cabinet (17.3) (17.3) (17.3) Options Bay (2.7) (7.1) (3.0) (5.0)
Page 104 Chapter 3 Lift and Mount the Drive Figure 68 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access (Enclosure Code B with P14) 600 mm (23.6 in.) Deep Drive with Cabinet Options Bay (3.0) (3.0) (8.1) (5.0) (5.6)
Page 105 Lift and Mount the Drive Chapter 3 Figure 69 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code B with P14) 600 mm (23.6 in.) Deep Drive with Wiring Bay (17.3) (17.3) (17.3) (2.7) (7.2) (3.0) (7.2) (23.6)
Page 106 Chapter 3 Lift and Mount the Drive Figure 70 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access (Enclosure Code B with P14) 600 mm (23.6 in.) Deep Drive with Wiring Bay (3.0) (3.0) (5.0) (15.7) (5.6) (19.7)
Page 107 Lift and Mount the Drive Chapter 3 Figure 71 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code B) 600 mm (23.6 in.) Deep Drive with Cabinet (17.3) (17.3) (17.3) (17.3) Options Bay and Wiring Bay (2.7) (7.2) (7.1)
Page 108 Chapter 3 Lift and Mount the Drive Figure 72 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access (Enclosure Code B) 600 mm (23.6 in.) Deep Drive with Cabinet Options Bay and Wiring Bay (3.0) (3.0) (5.0) (8.1)
Page 109 Lift and Mount the Drive Chapter 3 Figure 73 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code L, P, W) 800 mm (31.5 in.) Deep Drive with (17.3) (17.3) (17.3) Cabinet Options Bay (10.6) (10.6) (3.0) (31.5)
Page 110 Chapter 3 Lift and Mount the Drive Figure 74 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access (Enclosure Code L, P, W) 800 mm (31.5 in.) Deep Drive with Cabinet Options Bay (3.0) (3.0) (7.9) (5.0) (11.5)
Page 111 Lift and Mount the Drive Chapter 3 Figure 75 - NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code L, P, W) 800 mm (31.5 in.) Deep Drive with (17.3) (17.3) (17.3) Wiring Bay (10.5) (10.5) (10.5) (3.1) (5.0) (5.0)
Page 112 Chapter 3 Lift and Mount the Drive Figure 76 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access (Enclosure Code L, P, W) 800 mm (31.5 in.) Deep Drive with Wiring Bay (3.0) (3.0) (7.9) (5.0) (10.6) (10.6)
Page 113 Lift and Mount the Drive Chapter 3 Figure 77 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code L, P, W) 800 mm (31.5 in.) Deep Drive with Cabinet (17.3) (17.3) (17.3) (17.3) Options Bay and Wiring Bay (10.5) (10.5) (10.5)
Page 114 Chapter 3 Lift and Mount the Drive Figure 78 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access (Enclosure Code L, P, W) 800 mm (31.5 in.) Deep Drive with Cabinet Options (3.0) (3.0) Bay and Wiring Bay (7.9) (5.0) (5.6)
Page 115 Lift and Mount the Drive Chapter 3 Figure 79 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code J) (18.9) 800 mm (31.5 in.) Deep Drive with Cabinet Options (12.2) (3.1)
Page 116 Chapter 3 Lift and Mount the Drive Figure 80 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access (Enclosure Code J) (3.0) (3.0)
Page 117 Lift and Mount the Drive Chapter 3 Figure 81 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code J) With P14 800 mm (31.5 in.) Deep Drive with (18.9) Wiring Bay...
Page 118 Chapter 3 Lift and Mount the Drive Figure 82 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access (Enclosure Code J) 800 mm (31.5 in.) Deep Drive with Wiring Bay (3.0)
Page 119 Lift and Mount the Drive Chapter 3 Figure 83 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code J) (18.9) (18.9) 800 mm (31.5 in.) Deep Drive with Cabinet Options Bay and Wiring Bay...
Page 120 Chapter 3 Lift and Mount the Drive Figure 84 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access (Enclosure Code J) 800 mm (31.5 in.) Deep Drive with Cabinet Options (3.0)
Page 121 Lift and Mount the Drive Chapter 3 Figure 85 - Bus Bar Dimensions (AC Input) 1854 (73.0) R / L1 S / L2 T / L3 1666 (65.6) 1501 (59.1) DC Bus Connection Kit (Catalog 1336 Number 20-750-BUS1A-F8) Is (52.6) Required.
Page 122 Chapter 3 Lift and Mount the Drive Figure 86 - Bus Bar Dimensions (Common DC Input) Control Rail 1854 (73.0) 1171 (46.1) 1499 (59.0) 1006 1436 (39.6) (57.0) U / T1 V / T2 (33.1) W / T3 (33.0) (26.4) UPS Rail (31.0) (20.1)
Page 123 Lift and Mount the Drive Chapter 3 Figure 87 - Bus Bar Dimensions (MCC Bus) 1301.8 1301.8 (51.25) (51.25) 1136.7 971.6 (44.75) (38.25) 971.6 (38.25) AC Input Drive Common DC Input Drive Dimensions are in millimeters and (inches). Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 124: Release Drive Assembly From Cabinet
Chapter 3 Lift and Mount the Drive To access the interior of the drive cabinet to complete installation and power Release Drive Assembly from wiring connections, remove the drive assembly from the cabinet. Cabinet IMPORTANT Before removing the drive assembly, be sure that the cabinet is in its intended installed position.
Page 125 Lift and Mount the Drive Chapter 3 Figure 88 - Side Shield and Bus Bar Connections AC Input Drive Common DC Input Drive Description Torque, N•m (lb•in) Recommended Tool Converter input power connections. 22.6 (200) T45 hexalobular (Torx) DC bus connections (if equipped). Inverter output power connections.
Page 126 Chapter 3 Lift and Mount the Drive Figure 89 - Drive-to-cabinet Connections AC Input Drive Shown Description Torque, N•m (lb•in) Recommended Tool Converter-to-vent hood anchor bolts (two 11.3 (100) 5 mm hex key (Allen) places). Converter-to-cabinet anchor bolts (four places). Inverter-to-cabinet anchor bolts (six places).
Page 127: Fiber-Optic Cables
Lift and Mount the Drive Chapter 3 Follow these guidelines for fiber-optic cables. Fiber-optic Cables IMPORTANT Fiber-optic cables have a minimum bend radius of 50 m (164 ft)m (2 in.). If cables are over bent, damage will occur. IMPORTANT For Frame 8 drives, the fiber-optic cables that are used to connect the fiber interface board to both the converter (AC input)/DC precharge (DC input) control board and the inverter power layer interface board must be the same length.
Page 128 Chapter 3 Lift and Mount the Drive 2. Disconnect the HIM cable (see number 1). 3. Disconnect the 24V wire harness from TB1 and P14 on the fiber interface board (see number 2). 4. Disconnect any fiber-optic cables from the fiber interface board. This step is not necessary on Frame 8 drives (see number 3).
Page 129: Disconnect Wire Connections - No Drive Control Pod
Lift and Mount the Drive Chapter 3 7. Without bending the cables to a radius less than 50 mm (2 in.), lift the 24V wire harness and fiber-optic cables out of the drive control pod. Support the cable bundle so it is out of the way of the drive assembly when it is rolled out of the cabinet.
Page 130 Chapter 3 Lift and Mount the Drive 4. Open the three releasable cable ties along the right inside wall of the drive control pod (see number 3). 5. Without bending the cables to a radius less than 50 mm (2 in.), lift the 24V wire harness and fiber-optic cable out of the drive control pod.
Page 131: Disconnect Control And Power Wire Harnesses
Lift and Mount the Drive Chapter 3 Disconnect Control and AC Input Drives Power Wire Harnesses 1. Disconnect the cabinet fan/cabinet blower assembly wiring harness from TB2-3 and TB2-4 (see number 1). 2. Disconnect the cabinet shunt trip harness (if used) from TB2-1 and TB2-2 (see number 2).
Page 132: Common Dc Input Drives
Chapter 3 Lift and Mount the Drive Common DC Input Drives 1. Disconnect the cabinet fan /cabinet blower assembly harnesses from TB2-5 and TB2-6 (see number 1). 2. Disconnect the 120/240V control power input harness from TB2-3 and TB2-4 (see number 2). 3.
Page 133: Release Cabinet Options Assembly From Cabinet
Lift and Mount the Drive Chapter 3 To access the interior of the cabinet options cabinet to complete installation Release Cabinet Options and power wiring connections, remove the cabinet options assembly from the Assembly from Cabinet cabinet. IMPORTANT Before removing the cabinet options assembly, be sure that the cabinet is in its intended installed position.
Page 134 Chapter 3 Lift and Mount the Drive 3. Disconnect the wiring harnesses and bus connections (see numbers 2, 3, 4, and 5). Description Torque Recommended Tool Thermostat connection (plug). AC input connections (12 places). 22.4 N•m (200 lb•in) T45 Hexalobular driver with 457 mm (18-in.) extension Terminal block connections (plugs).
Page 135: Prepare The Roll-Out Cart
Lift and Mount the Drive Chapter 3 The roll-out cart, catalog number 20-750-CART1-F8, is required to remove Prepare the Roll-out Cart the drive assembly from Floor Mount Frame 8…10 drive cabinets. Figure 90 - Roll-out Cart Dimensions 962.5 (37.9) 840.1 (33.1) 290.2 (11.4)
Page 136 Chapter 3 Lift and Mount the Drive The roll-out cart can be adjusted for both reach and height. Description Adjustment for curb offset/reach: 0…114 mm (0…4.5 in.) Adjustable curb height: 0…182 mm (0…7.2 in.) Figure 91 - Roll-out Cart Features Description Threaded studs and nuts allow precision height and level adjustments (four positions) Bubble levels help with fine adjustment of the cart deck (three positions)
Page 137: Adjust Roll-Out Cart Height Using Threaded Studs
Lift and Mount the Drive Chapter 3 Adjust Roll-out Cart Height Using Threaded Studs and Nuts The height of the roll-out cart deck can be adjusted using the threaded leveling studs and nuts: • Maximum height = 155.5 mm (6.1 in.) •...
Page 138: Adjust Roll-Out Cart Height Using Spacers
Chapter 3 Lift and Mount the Drive Adjust Roll-out Cart Height Using Spacers The height of the roll-out cart deck can be adjusted using the I-beam spacers provided. Description Four 38.1 mm (1.5 in.) spacers Two 76.2 mm (3.0 in.) spacers Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 139 Lift and Mount the Drive Chapter 3 Spacer Height Combinations Each of the base heights that are shown here have an adjustment range of +30.0 mm (+1.2 in.) and -9.5 mm (-0.4 in.). 125.5 (4.9) 163.6 (6.4) 201.7 (7.9) 239.8 (9.4) 277.9 (10.9)
Page 140 Chapter 3 Lift and Mount the Drive 2. Lift the deck off the four threaded level studs. 3. Remove the bolts that secure the casters to chassis. M6 x 1.0 10 mm Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 141 Lift and Mount the Drive Chapter 3 4. Select the spacer or spacers required. Combine spacers using bolts provided as needed. M6 x 1.0 10 mm 11.8 N•m (104 lb•in) 5. Bolt the spacer or spacer assembly to the bottom of the cart chassis. M6 x 1.0 10 mm 11.8 N•m (104 lb•in)
Page 142 Chapter 3 Lift and Mount the Drive 6. Bolt the cross beams to the bottom of the spacers. M6 x 1.0 10 mm 11.8 N•m (104 lb•in) 7. Bolt the casters to the bottom spacer. M6 x 1.0 10 mm 11.8 N•m (104 lb•in) Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 143: Adjust Roll-Out Cart Reach
Lift and Mount the Drive Chapter 3 8. Determine reach required and install the deck in position A or position B. See the next section for details. M10 x 1.5 17 mm Adjust Roll-out Cart Reach Figure 92 Figure 93 to adjust the reach of the roll-out cart.
Page 144: Remove Drive Assembly Or Cabinet Options Assembly
Chapter 3 Lift and Mount the Drive Figure 93 - Reach Position B (5.6) ATTENTION: A tip-over hazard exists. To guard against death, serious personal injury, and/or equipment damage, verify the drive stop (see Figure 91) is in the same position as the corresponding threaded leveling studs. The weight of the drive must be evenly distributed over the cart wheels.
Page 145 Lift and Mount the Drive Chapter 3 1. Carefully push the prepared roll-out cart to the front of the drive cabinet. Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 146 Chapter 3 Lift and Mount the Drive 2. Use the alignment track to center the roll-out cart and engage the two retaining clips. Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 147: Drive Assembly - Floor Mount Frames 8
Lift and Mount the Drive Chapter 3 Drive Assembly – Floor Mount Frames 8…10 To pull the drive assembly on to the roll-out cart, slowly and smoothly pull the handle above the fan intake. ATTENTION: This drive has a high center of gravity and a tip-over hazard exists.
Page 148: Cabinet Options Assembly - Floor Mount Frames 9 And 10
Chapter 3 Lift and Mount the Drive Cabinet Options Assembly – Floor Mount Frames 9 and 10 To pull the drive assembly on to the roll-out cart, slowly and smoothly pull the handle. page 134 for information on related electrical connections. Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 149 Lift and Mount the Drive Chapter 3 3. Engage and tighten the capture screws to lock the drive assembly or cabinet options assembly to the Stop. 4. To roll the drive assembly or cabinet options assembly away from the cabinet, release the retaining clips. ATTENTION: The drive assembly and cabinet options assembly have a high center of gravity and a tip-over hazard exists.
Page 150: Remove Dc Back Bus Guard - Common Dc Input Drives
Chapter 3 Lift and Mount the Drive To complete the power wiring connections in the common DC input drive Remove DC Back Bus Guard – cabinet, remove the DC back bus guard to access the power terminals (see Common DC Input Drives number 2).
Page 151: Reinstall Drive Assembly Or Cabinet Options Assembly
Lift and Mount the Drive Chapter 3 After cabinet installation and power wiring are complete, reinstall the drive Reinstall Drive Assembly or assembly or cabinet options assembly in the cabinet. Cabinet Options Assembly 1. Align the roll-out cart and drive assembly or cabinet options with the cabinet and lock into position according to the procedures described in Remove Drive Assembly or Cabinet Options Assembly on page 144.
Page 152 Chapter 3 Lift and Mount the Drive Notes: Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 153: Power Wiring
Chapter Power Wiring Most start-up difficulties are the result of incorrect wiring. Verify that all wiring is done as instructed. Read and understand all items in this chapter before you begin the installation. ATTENTION: The following information is a guide for proper installation. Rockwell Automation does not assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment.
Page 154: Shield Termination - Shld
Chapter 4 Power Wiring Figure 94 - Typical Grounding R (L1) U (T1) S (L2) V (T2) T (L3) W (T3) SHLD Shield Termination SHLD – The shield terminal (see page 157) provides a grounding point for the motor cable shield. It must be connected to an earth ground by a separate continuous lead.
Page 155: Power Cable Types Acceptable For 200
Power Wiring Chapter 4 For detailed information on various cable types that are acceptable for drive Power Cable Types installations, see Wiring and Grounding Guidelines for Pulse-width Acceptable for 200…600 Modulated (PWM) AC Drive, publication DRIVES-IN001. Volt Installations ATTENTION: National Codes and standards (NEC, BSI, and so forth) and local codes outline provisions for safely installing electrical equipment.
Page 156 Chapter 4 Power Wiring Table 11 - Wall Mount Frames 6 and 7 Power Terminal Block Frame Maximum Lug Recommended Terminal Bolt Size Recommended Tool Width Torque mm (in.) N•m (lb•in) 34.6 (1.36) 11.3 (100) M8 x 1.25 13 mm hex socket 43.5 (1.71) (1) Customers supply the lugs.
Page 157: Three-Phase Terminal Locations
Power Wiring Chapter 4 This section shows the locations of the power block and termination points. Three-phase Terminal Locations Figure 95 - Wall Mount Frames 1…5 Power Terminal Block and Termination Point Locations Wall Mount Frame 1 Wall Mount Frame 2 Wall Mount Frame 3 Wall Mount Frame 4 Wall Mount Frame 5...
Page 158 Chapter 4 Power Wiring Table 13 - Wall Mount Frames 6 and 7 Power Terminal and Termination Point Locations Wall Mount Frame 6 Wall Mount Frame 7 400/480V drives shown. Name Description Power terminals R/L1, S/L2, T/L3, U/T1, V/T2, W/T3 PE grounding studs Terminating point to chassis ground for incoming AC line and motor shield.
Page 159: Wall Mount Frames 1
Power Wiring Chapter 4 Wall Mount Frames 1…7 AC Frame Power Terminal Blocks Input Power Terminals (1) (2) When nuts are fully seated on the Frame 6 power terminals, the stud does not extend beyond the top edge of the nut. Thread engagement is sufficient for a secure connection.
Page 160: Rockwell Automation Publication 750-In001P-En-P - April
Chapter 4 Power Wiring Table 14 - Terminal Designations Terminal Description Notes DC bus (+) DC input power or dynamic brake chopper DC bus (–) DC input power or dynamic brake chopper DC brake (+) Dynamic brake resistor connection (+) DC brake (–) Dynamic brake resistor connection (–) U (T1)
Page 161: Terminal Locations
Power Wiring Chapter 4 Wall Mount Frames 5…7 Figure 96 - Wall Mount Frame 5 Common DC Input Power Terminal and Termination Point Locations Common DC Input Terminal Locations Wall Mount Frame 5 Name Description Power terminal connections +DC, -DC, U/T1, V/T2, W/T3 PE grounding studs Terminating point to chassis ground for incoming DC line and motor shields.
Page 162 Chapter 4 Power Wiring Figure 97 - Wall Mount Frames 6 and 7 Common DC Input Power Terminal and Termination Point Locations Wall Mount Frame 6 Wall Mount Frame 7 Name Description Power terminals +DC, -DC, U/T1, V/T2, W/T3 PE grounding studs Terminating point to chassis ground for incoming DC line and motor shield.
Page 163: Power Terminals
Power Wiring Chapter 4 Wall Mount Frames 5…7 Frame Power Terminal Blocks Common DC Input Power Terminals (1) Dynamic Brake Resistor Terminals are optional on Frame 6 and 7 drives: catalog number position 12. See Catalog Number Explanation on page Table 15 - Common DC Input Terminal Designations Terminal Description...
Page 164: Floor Mount Frames 8
Chapter 4 Power Wiring Floor Mount Frames 8…10 Figure 98 - Bus Bar Locations, AC Input Drives Bus Bar Locations R / L1 S / L2 T / L3 DC– U / T1 V / T2 W / T3 Floor Mount Frame 8 Name Description Power bus...
Page 165 Power Wiring Chapter 4 Figure 99 - Bus Bar and AC Power Rail Locations, Common DC Input Floor Mount Drives Neutral DC– U / T1 Neutral V / T2 W / T3 Frame 8 Table 16 - Floor Mount Frame 8 Common DC Input Name Description DC power bus...
Page 166 Chapter 4 Power Wiring Figure 100 - Bus Bar Locations, Floor Mount Frame 8 Option P14 Wiring Bay (38.0) R / L1 S / L2 T / L3 L-brackets (2 per phase) U / T1 V / T2 W / T3 (36.9) Table 17 - Floor Mount Frame 8 Wiring Bay Name...
Page 167: Floor Mount Cabinet Options Bay
Power Wiring Chapter 4 Floor Mount Cabinet Options Figure 101 - Bus Bar Locations, Floor Mount Frame 9 Cabinet Options Bay (Cabinet Options Assembly Removed) (38.0) R / L1 S / L2 T / L3 L-brackets (4 per phase) U / T1 V / T2 W / T3 (36.9)
Page 168 Chapter 4 Power Wiring Figure 102 - Option P3 or P5 Disconnect Switch Wiring Clearance 452.6 (17.8) 500.8 (19.7) Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 169: Floor Mount Frames 8
Power Wiring Chapter 4 The following table describes the cabling options available for each Floor Floor Mount Frames 8…10 Mount Frames 8…10 drive enclosure. See pages 76…120 for conduit plate Power Wiring Options dimensions. Adequate Spacing Possible – Evaluation is Required Not Possible –...
Page 170: Floor Mount Frames 8
Chapter 4 Power Wiring Frame 8 drives and larger uses movable L-bracket assemblies to connect AC Floor Mount Frames 8…10 line input power, output to motor, and DC power to the extruded bus bars at Power Terminal L-brackets the back of the cabinet. Wiring must be connected to the L-brackets with customer-supplied lugs (either crimp or mechanical type) and customer- supplied hardware.
Page 171 Power Wiring Chapter 4 Figure 104 - Standard Barrel Lugs: Approximate Maximum Dimensions 44.5 ø 12.7 (1.75) (0.5) 31.8 (1.25) 127.0 (5.0) Wires with appropriate terminals can be bolted to both sides of the L-brackets if necessary. Frame 8 drives include two L-brackets per phase, up to four conductors per phase.
Page 172: Recommended Motor Cable Spacing - Floor Mount
Chapter 4 Power Wiring Frame 8 and larger drives typically require multiple conductors in parallel. The Recommended Motor Cable installer determines the wire size, and number of conductors, based on drive Spacing – Floor Mount rated current, local codes, operating conditions, and specific application needs. Frames 8 and Larger When using multiple conductors per phase, symmetrical spacing of the input and output power cabling over the span of the bus bar for each phase is...
Page 173 Power Wiring Chapter 4 Figure 107 - Top and Bottom Entry Power Connection Example AC Input DC Input AC Output IMPORTANT Verify that all lug fasteners and L-brackets are properly torqued to 38.0 N•m (336 lb•in). Torque down or remove any unused L-brackets. Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 174 Chapter 4 Power Wiring Figure 108 - Floor Mount Drives Cabinet Clearances (2.7) (10.6) (4.0) (4.0) (23.6) (31.5) Dimensions are in millimeters and (inches). Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 175: Fuse And Circuit Breaker Ratings
Power Wiring Chapter 4 The tables on the following pages provide recommended AC line input fuse Fuse and Circuit Breaker and circuit breaker information. See Fusing on page 176 Circuit Breakers Ratings on page 176 for UL and IEC requirements. Sizes are recommended based on 40 °C (104 °F) and the U.S.
Page 176 Chapter 4 Power Wiring Fusing The recommended fuse types are listed in this section. If available current ratings do not match the fuse type listed in the tables, choose the next higher fuse rating. • IEC – BS88 (British Standard) Parts 1 & 2, EN 60269-1, Parts 1 & 2 type gG or equivalent should be used.
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Page 191 Power Wiring Chapter 4 Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 192: Motor Overload Protection
Motor Overload Protection over-temperature protection according to NEC article 430.126 (A)(2). UL 508C File E59272. The maximum short circuit rating is 200,000 A RMS symmetrical (only 20F Short Circuit Current Rating and 20G drives). The actual short circuit rating is determined by the AIC rating of the installed fuse or circuit breaker.
Page 193 Power Wiring Chapter 4 Table 27 - Short Circuit Current Ratings – 400V AC Input (Continued) Drive Catalog Duty Short Circuit Current Rating (kA) Number Cycle Circuit Breaker Circuit Breaker with Input Contactor Molded Case Switch Only Molded Case Switch with Input Contactor Only (P3) (P3 with P11) (P5)
Page 194 Chapter 4 Power Wiring Table 28 - Short Circuit Current Ratings – 480V AC Input (Continued) Drive Catalog Duty Short Circuit Current Rating (kA) Number Cycle Circuit Breaker Circuit Breaker with Input Contactor Molded Case Switch Only Molded Case Switch with Input Contactor Only (P3) (P3 with P11) (P5)
Page 195 Power Wiring Chapter 4 Table 29 - Short Circuit Current Ratings – 600V AC Input Drive Catalog Duty Short Circuit Current Rating (kA) Number Cycle Circuit Breaker Circuit Breaker with Input Contactor Molded Case Switch Only Molded Case Switch with Input Only (P3) (P3 with P11) (P5)
Page 196: Input Contactor Precautions
Chapter 4 Power Wiring (1) These circuit breakers are considered branch circuit protection for the unit if the tap is within 10 ft. of the breaker input. (2) These devices are 21G, SCCR ratings with no additional protection provided. Branch circuit protection (fuse) is required based on NEC guidelines for options with P5. Table 30 - Short Circuit Current Ratings –...
Page 197: Output Contactor Precaution
Power Wiring Chapter 4 Output Contactor Precaution ATTENTION: To guard against drive damage when using output contactors, the following information must be read and understood. One or more output contactors can be installed between the drive and motors for disconnecting or isolating certain motors/loads.
Page 198: Contactors
Chapter 4 Power Wiring Contactors There are two cabinet options for contactors. Option Code Applicable Description Frame Input Contactor 8 Only An input contactor is provided. The contactor is controlled by customer supplied 120V AC (480V and 600V input drives) or 230V AC (400V and 690V input drives) remote contact closure logic or by the X1 option if present.
Page 199: Transformer Panel
Power Wiring Chapter 4 Transformer Panel There are cabinet options for fuses and thermostat. Option Code Applicable Description Frame Fuses – 8 (only IP54 FU9, FU10 (690V AC) 690V AC, 6 A, IEC gl-gG enclosures) FU9, FU10 (400, 480, 600V AC) 600V AC, 6 A, Class CC 9 (all enclosures) FU11...
Page 200: Input Power Circuit Breakers And Disconnect Switches
Chapter 4 Power Wiring page 21 for an explanation of where to locate drive ratings on the Input Power Circuit Breakers nameplate. and Disconnect Switches Table 31 - 400V, 50 Hz Input – Code P3 Thermal Magnetic Circuit Breaker Options Amps Duty Line Side Terminal...
Page 201 Power Wiring Chapter 4 Table 33 - 480V, 60 Hz Input – Code P3 Thermal Magnetic Circuit Breaker Options Amps Duty Line Side Terminal Terminal Size Recommended Torque Lugs N•m (lb•in) Heavy Normal 140G-M-TLA23 (2) 250…500 MCM kit of 3 31 (274) Heavy Heavy...
Page 202 Chapter 4 Power Wiring Table 35 - 600V, 50 Hz Input – Code P3 Thermal Magnetic Circuit Breaker Options Amps Duty Line Side Terminal Terminal Size Recommended Torque Lugs N•m (lb•in) Heavy Heavy Normal Heavy Heavy Light Normal Heavy Light 140G-M-TLA23 (2) 250…500 MCM kit of 3 31 (274)
Page 203 Power Wiring Chapter 4 Table 37 - 690V, 60 Hz Input – Code P3 Thermal Magnetic Circuit Breaker Options Amps Duty Line Side Terminal Terminal Size Recommended Torque Lugs N•m (lb•in) Heavy Heavy Normal Heavy Light Normal Heavy Light Normal 140G-M-TLA23 (2) 250…500 MCM kit of 3 31 (274)
Page 204: Cabinet Options Bay Accessories
Chapter 4 Power Wiring This section describes the cabinet options bay accessories. Cabinet Options Bay Accessories Figure 109 - Accessory Overview Floor Mount Frame 8 Floor Mount Frame 9 Description Floor Mount Drive Frame Size Outlet blower (Frame 9) Circuit breaker/molded case switch 8, 9 Input or output contactor (optional) Transformer panel...
Page 205 Power Wiring Chapter 4 Figure 110 - Option P3 or P5 Disconnect P3 or P5 Drive Motor U / T1 V / T2 W / T3 Floor Mount Frame 8 Floor Mount Frame 9 Name Description R/L1, S/L2, T/L3 Three-phase input power connection. Three-phase input ground.
Page 206 Chapter 4 Power Wiring Figure 111 - Option P3 or P5 Disconnect and Option P11 Input Contactor (only floor mount Frame 8) P3 or P5 Drive Motor U / T1 V / T2 W / T3 Name Description R/L1, S/L2, T/L3 Three-phase input power connection.
Page 207 Power Wiring Chapter 4 Figure 112 - Option P3 or P5 Disconnect, Option P11 Input Contactor, and Option L1 or L3 Input Reactor (only floor mount Frame 8) P3 or P5 L1 or L3 Drive Motor U / T1 V / T2 W / T3 Name Description...
Page 208 Chapter 4 Power Wiring Figure 113 - Option P3 or P5 Disconnect, Option P11 Input Contactor, and Option L2 or L4 Output Reactor (only floor mount Frame 8) P3 or P5 Drive L2 or L4 Output Terminal Motor ø15 (0.6) 4 Places 44.5 (1.75)
Page 209 Power Wiring Chapter 4 Figure 114 - Option P3 or P5 Disconnect, Option P12 Output Contactor, and Option L2 or L4 Output Reactor (only floor mount Frame 8) P3 or P5 Drive L2 or L4 Output Terminal Motor ø15 (0.6) 4 Places 44.5 (1.75)
Page 210 Chapter 4 Power Wiring Figure 115 - Option P3 or P5 Disconnect and Option L1 or L3 Input Reactor P3 or P5 L1 or L3 Drive Motor U / T1 V / T2 W / T3 Floor Mount Frame 8 Floor Mount Frame 9 Name Description...
Page 211 Power Wiring Chapter 4 Figure 116 - Option P3 or P5 Disconnect and Option L2 or L4 Output Reactor P3 or P5 Drive L2 or L4 Output Terminal Motor U / T1 V / T2 W / T3 ø15 (0.6) 4 Places 44.5 (1.75)
Page 212 Chapter 4 Power Wiring Figure 117 - Option P3 or P5 Disconnect and Option P12 Output Contactor (only floor mount Frame 8) P3 or P5 Drive Motor Name Description R/L1, S/L2, T/L3 Three-phase input power connection. Three-phase input ground. Three-phase motor ground. U/T1, V/T2, W/T3 Motor connection.
Page 213 Power Wiring Chapter 4 Table 39 - 400V, 50 Hz Input – Code P12 Output Contactor Options (only floor mount Frame 8) Amps Duty Contactor Cat. No. Recommended Torque N•m (lb•in) Heavy 100-D420EA11 17 (150) Normal Heavy 100-D630EA11 Heavy Light Normal 100-D860EA11 Heavy...
Page 214 Chapter 4 Power Wiring Table 41 - 600V, 50 Hz Input – Code P12 Output Contactor Options (only floor mount Frame 8) Amps Duty Contactor Cat. No. Recommended Torque N•m (lb•in) Heavy Heavy Normal Heavy Heavy 100-D420ED11 17 (150) Light Normal Heavy Light...
Page 215: Drive Power Jumper Configuration
Power Wiring Chapter 4 PowerFlex 750-Series drives contain protective MOVs and common mode Drive Power Jumper capacitors that are referenced to ground. To guard against drive damage and/or Configuration operation problems, these devices must be properly configured according to Table MOV, AC EMI Capacitor, and Common Mode Capacitor Circuits Figure 118 - MOV and AC EMI Capacitor Phase to Ground (Wall Mount Frames 1…7) R/L1...
Page 216 Chapter 4 Power Wiring Wall Mount Frames 1…7 IMPORTANT PowerFlex 750-Series drives, Frames 1…7, leave the factory with jumpers PE-A and PE-B in one of two possible configurations. Reconfigure these jumpers based on the power source type available. Table 43 - Power Jumper Default Configurations Cat.
Page 217 Power Wiring Chapter 4 Table 46 - Recommended Power Jumper Configurations Floor Mount Frames 8…10 Power Source Type Jumper PE-A1 Jumper PE-A2 Jumper PE-B Benefits Of Correct Configuration on (Input Filter (DC bus Power Source Type (MOV) Caps) common mode caps) Non-Solid Ground Disconnected...
Page 218: Wall Mount Frames 2
Chapter 4 Power Wiring Wall Mount Frames 2…5 Power Jumper Screw Removal and Storage Wall/Flange Mount Frames 2…5 use jumper screws to complete an electrical connection when installed. Install or remove jumper screws according to the recommendations in Table ATTENTION: Hazard of equipment damage exists if jumpers are not properly disconnected.
Page 219: Removal And Storage
Power Wiring Chapter 4 Wall Mount Frames 1, 6, and 7 Power Jumper Wire Removal and Storage Wall/Flange Mount Frames 1, 6, and 7 use jumper wires to complete an electrical connection when installed. Install or remove jumper wires according to the recommendations in Table ATTENTION: Hazard of equipment damage exists if jumpers are not properly...
Page 220 Chapter 4 Power Wiring Figure 124 - Wall Mount Frame 6 Jumper Wire Locations Disconnected Connected Common Mode PE-B PE-B When jumper wires are connected, use this torque and tools: • Recommended torque (screws and nuts) = 1.36 N•m (12.0 lb•in) •...
Page 221 Power Wiring Chapter 4 Figure 125 - Wall Mount Frame 7 Jumper Wire Locations Disconnected Connected Common Mode When jumper wires are connected, use this torque and tools: • Recommended torque (screws and nuts) = 1.36 N•m (12.0 lb•in) • Recommended hex socket = 7 mm •...
Page 222: Floor Mount Frames 8
Chapter 4 Power Wiring Floor Mount Frames 8…10 Drive Assembly Jumper Removal and Storage Frame 8…10 drive assemblies use jumper plugs to complete an electrical connection when installed. Install or remove jumper plugs according to the recommendations in Table ATTENTION: Hazard of equipment damage exists if jumpers are not properly disconnected or are set differently between drive assemblies.
Page 223 Power Wiring Chapter 4 Figure 127 - Drive Assembly PE-A1 MOV and PE-A2 Input Filter Caps Jumper Location Connected Disconnected Connected Disconnected PE-A1 and GND positions on early production drives. When the PE-A1 jumper wire is connected, use this torque and tool: •...
Page 224 Chapter 4 Power Wiring Notes: Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 225: I/O Wiring
Chapter I/O Wiring Important points to remember about I/O wiring: • Always use copper wire. • Wire with an insulation rating of 600V or greater is recommended. • Separate control and signal wires from power wires by at least 0.3 meters (1 foot).
Page 226: I/O Terminal Blocks
Chapter 5 I/O Wiring This section provides specifications for the I/O terminal blocks. I/O Terminal Blocks Table 47 - Main Control Board I/O Terminal Block Specifications Name Wire Size Range Torque Strip Length (AWG) N•m (lb•in) mm (in.) Recommended 753 Control Module TB1, TB2, and TB3 2.5 (14) 0.3 (28) 0.25 (2.2)
Page 227 I/O Wiring Chapter 5 Table 50 - Common DC Input Drive Assembly I/O Terminal Block and Connector Specifications Name Wire Size Range Torque Strip Length (AWG) N•m (lb•in) Recommended Common DC input TB1…TB5 4.0 (12) 0.25 (24) 0.5 (4.4) 0.4 (3.5) 7 (0.28) Fiber Interface PCB Connector P13 4.0 (12)
Page 228: Access Drive Control Pod
Chapter 5 I/O Wiring To access the drive control pod, follow the steps for the frame size of your drive. Access Drive Control Pod 1. Remove the drive cover. For wall mount Frames 1…5, follow these steps. a. Squeeze locking tabs and pull out bottom of cover. b.
Page 229 I/O Wiring Chapter 5 For floor mount Frames 8…10, follow these steps. a. Remove top screws. b. Loosen bottom screws. c. Remove the right front cover. Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 230 Chapter 5 I/O Wiring 2. For wall mount Frame 1, follow these steps. a. Lift the chassis cover. b. Loosen the retention screw. c. Use a screwdriver to release the chassis cover locking tabs. d. Lift the chassis cover until the latch engages. Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 231 I/O Wiring Chapter 5 For wall mount Frames 2…7, follow these steps. a. Lift the Human Interface Module (HIM) cradle. b. Loosen the retention screw. c. Lift the cradle until the latch engages. For floor mount Frames 8…10, follow these steps. a.
Page 232: Powerflex 753 Main Control Board
Chapter 5 I/O Wiring This section provides details for the PowerFlex® 753 main control board. PowerFlex 753 Main Control Board SK-R1-MCB1-PF753 Table 52 - PowerFlex 753 Main Control Board Details Name Description HIM connector DPI™ port 1 (HIM cradle) connection. Fan connector Power supply for internal cooling fan (Frames 2 and 3).
Page 233 I/O Wiring Chapter 5 Table 53 - J4 Input Mode Jumper Jumper Position Voltage Mode Current Mode Table 54 - TB1 Terminal Designations Terminal Name Description Related Parameter Ao0– Analog out 0 (–) Bipolar, ±10V , 11 bit and sign, 2 kΩ min load.
Page 234 Chapter 5 I/O Wiring Table 55 - TB2 Terminal Designations Fixed I/O Terminal Name Description Rating Related Parameter R0NC Relay 0 N.C. Output Relay 0 240V AC, 24V DC, 2 A normally closed contact R0NC Only resistive Relay 0 Common Output Relay 0 R0NO common...
Page 235: Powerflex 755 Main Control Board
I/O Wiring Chapter 5 This section provides details for the PowerFlex 755 main control board. PowerFlex 755 Main Control Board Wall Mount Frames 1…7 This section provides details for the PowerFlex 755 main control board, frames 1…7. SK-R1-MCB1-PF755 Table 57 - PowerFlex 755 Main Control Board Details Name Description HIM connector...
Page 236: Floor Mount Frames 8
Chapter 5 I/O Wiring Table 58 - TB1 I/O Terminal Designations Fixed I/O Terminal Name Description Di 0ac Digital input 0 Connections for AC power supply. 120V AC (132V AC max) High state: 100…132V AC Di 0ac Low state: 0…30V AC Di C Di 0dc Di C...
Page 237: Hardware Enable Circuitry
I/O Wiring Chapter 5 Name Description ENABLE jumper Hardware enable jumper. Removed when a hardware enable configuration is used. Embedded EtherNet/IP address Rotary switches for setting lowest octet of EtherNet address selectors (forces address to 192.168.1.xxx). See the PowerFlex 750-Series AC Drives Programming Manual, publication 750-PM001, for instructions on setting the IP address.
Page 238 Chapter 5 I/O Wiring Figure 128 - PowerFlex 753 – ENABLE Jumper Location Figure 129 - PowerFlex 755 – ENABLE Jumper Location (Wall Mount Frames 1…7) Figure 130 - PowerFlex 755 – ENABLE Jumper Location (Floor Mount Frames 8…10) Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 239: Safety Enable Circuitry
I/O Wiring Chapter 5 The drive ships with the safety jumper (SAFETY) installed. This jumper must Safety Enable Circuitry be removed when using the Safe Torque Off or Safe Speed Monitoring safety options. IMPORTANT Failure to remove the jumper when using either safety option causes the drive to fault when a start command is issued.
Page 240: Powerflex 755 Fiber-Optic Interface Board
Chapter 5 I/O Wiring This section provides details for the PowerFlex 755 fiber-optic interface board. PowerFlex 755 Fiber-optic Interface Board Figure 133 - Floor Mount Frames 8…10 SK-R1-FIB1-F8 P1 P2 P3 Table 61 - Fiber-optic Interface Board Details Name Description Main control board connector 98-pin main control board interface connection.
Page 241: Ac Input Drive Control And Power Terminal Block
I/O Wiring Chapter 5 Table 63 - P14 Terminal Designations Power Block Terminal Name Description +24V power Connections for drive supplied power. Power common This section provides details for the AC input drive control and power AC Input Drive Control and terminal block.
Page 242: Shunt Trip Contact Operation
Chapter 5 I/O Wiring Shunt Trip Contact Operation A ground fault occurs when the input ground current exceeds the threshold set in P16 [Gnd Cur Flt Lvl] On port 11 for five line cycles. This section provides details for the common DC input drive control and Common DC Input Drive power terminal block.
Page 243: Dc Precharge Board
I/O Wiring Chapter 5 DC Precharge Board The DC precharge board provides sensing of bus voltage, monitoring of bus fuses and control over all precharge hardware. Table 66 - TB3 Terminal Designations Fixed I/O Terminal Name Description I/O 24V Drive supplied 24V DC I/O power. I/O 24V COMMON EXT.
Page 244: V Output Wiring For Drive Control
Chapter 5 I/O Wiring Disconnect Switch (SW2) Operation SW2 Is On Door Closed Door Open Solenoid and door switch Alarm is indicated. circuits are energized. Figure 42 - on page 77 for location. 120V Output Wiring for Drive Control The common DC input drive provides limited 120V control power for use with the drive control pod option modules.
Page 245 I/O Wiring Chapter 5 Table 69 - TB5 Jumper Settings 120V AC from Control Transformer Factory Jumper Settings: • TB5-2 and TB5-3 • TB5-5 and TB5-6 Neutral 120V AC Output 120 240 1KVA Neutral 120V AC Input 120V AC from User Supplied UPS User Jumper Settings: •...
Page 246: Dc Input Drives
Chapter 5 I/O Wiring The common DC input drive control transformer is factory set to 120V AC Control Transformer input. A 240V AC input setting is also available by changing primary wire Connections – Common DC connections. Input Drives Figure 136 - Control Transformer Voltage Settings – Floor Mount Frames 8…10 1.8 N•m (16 lb•in) 120V Tap 240V Tap...
Page 247: Dc Input Drives
I/O Wiring Chapter 5 The user-supplied 120V AC UPS is connected to the lower 120V rail in the Uninterruptible Power back of the common DC input drive cabinet. The UPS rail is only installed Supply Connections – when the P30 UPS Control Bus option is selected. The rail is connected to Common DC Input Drives TB2-1 and TB2-2 on the common DC input drive control panel.
Page 248: Dc Input Drives
Chapter 5 I/O Wiring The drive-supplied 120/240V AC is wired through a circuit breaker that is 120/240V AC Power Supply mounted in the common DC input drive cabinet. The circuit breaker is Connections – Common DC connected to TB2-3 and TB2-4 on the common DC input drive control panel. Input Drives ATTENTION: To avoid an electric shock hazard when servicing the drive, a means for lockout/tagout of an external 120/240V power source must be...
Page 249: Powerflex 753 Main Control Board I/O Wiring Examples
I/O Wiring Chapter 5 This section provides wiring examples for the PowerFlex 753 main control I/O PowerFlex 753 Main Control board. Board I/O Wiring Examples Table 70 - PowerFlex 753 Main Control I/O Board Wiring Examples Input/Output Connection Example Required Parameter Changes Potentiometer Unipolar •...
Page 250 Chapter 5 I/O Wiring Table 70 - PowerFlex 753 Main Control I/O Board Wiring Examples (Continued) Input/Output Connection Example Required Parameter Changes Analog Current Input • Set direction mode Unipolar Speed Reference Port 0: P308 [Direction Mode] = 0 “Unipolar” •...
Page 251 I/O Wiring Chapter 5 Table 70 - PowerFlex 753 Main Control I/O Board Wiring Examples (Continued) Input/Output Connection Example Required Parameter Changes 3-Wire Control • Set selection Port 0: P158 [DI Stop] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1 Internal supply Port 0: P161 [DI Start] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2 24VC...
Page 252: Drive Device Ports
Chapter 5 I/O Wiring Connectors, embedded devices, and installed option modules such as I/O, Drive Device Ports communication adapters, and DeviceLogix™ options, have unique port number assignments. Connectors and embedded devices have fixed port numbers that cannot be changed. Option modules are assigned a port number when installed.
Page 253: Option Module Installation
I/O Wiring Chapter 5 Compatible port locations can be restricted for each module. An Option Module Installation icon with position numbers is provided to indicate which option module ports are compatible. For example, the icon to the right indicates that the option module is only compatible with port 4. ATTENTION: Hazard of equipment damage exists if an option module is installed or removed while the drive is powered.
Page 254: Series I/O Option Module
Chapter 5 I/O Wiring This section provides a description of the 11-Series I/O option module. 11-Series I/O Option Module ATTENTION: When used in an Integrated Motion on EtherNet/IP networks application for Firmware, versions 12 and later, the 11-series module must be installed only in port 7.
Page 255 I/O Wiring Chapter 5 Table 72 - TB1 Terminal Designations (Continued) Terminal Name Description Related Parameter Digital input 0 24V DC (30V DC Max) – Opto isolated On port X High state: 20…24V DC 11.2 mA DC Di0P Digital input 0 Low state: 0…5V DC power 120V AC (132V AC Max) 50/60 Hz...
Page 256: Series I/O With Atex Option Module
Chapter 5 I/O Wiring Table 74 - TB2 Terminal Designations (One Relay and Two Transistor Outputs: 1R2T) Relay Out Terminal Name Description Related Parameter R0NO Relay 0 N.O. Relay normally open contact output: 10, 100, 101, 105, 106 240V AC, 24V DC, 3.5 A max R0NO Relay 0 common On port X...
Page 257: Series I/O Option Module Wiring Examples
I/O Wiring Chapter 5 This section provides examples for how to wire the 11-Series I/O option 11-Series I/O Option Module module. Wiring Examples Table 76 - 11-Series I/O Option Module TB1 Wiring Examples Input/Output Connection Example Required Parameter Changes Potentiometer Unipolar •...
Page 258 Chapter 5 I/O Wiring Table 76 - 11-Series I/O Option Module TB1 Wiring Examples (Continued) Input/Output Connection Example Required Parameter Changes Analog Input Bipolar • Set direction mode Speed Reference Port 0: P308 [Direction Mode] = 1 “Bipolar” • Set selection ±10V Input Common Ai0–...
Page 259 I/O Wiring Chapter 5 Table 76 - 11-Series I/O Option Module TB1 Wiring Examples (Continued) Input/Output Connection Example Required Parameter Changes Analog Voltage Output • Configuration Port X (11-Series I/O Module): P70 [Anlg Out Type], bit 0 = 0 ±10V, 0…20 mA Bipolar •...
Page 260 Chapter 5 I/O Wiring Table 76 - 11-Series I/O Option Module TB1 Wiring Examples (Continued) Input/Output Connection Example Required Parameter Changes 3-Wire Control • Set selection Port 0: P158 [DI Stop] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0 Internal supply Stop Port 0: P161 [DI Start] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 1 = Input 1...
Page 261 I/O Wiring Chapter 5 Table 76 - 11-Series I/O Option Module TB1 Wiring Examples (Continued) Input/Output Connection Example Required Parameter Changes 3-Wire Control • Set selection Port 0: P158 [DI Stop] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0 External 120V supply Port 0: P161 [DI Start] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 1 = Input 1 Stop...
Page 262 Chapter 5 I/O Wiring Table 76 - 11-Series I/O Option Module TB1 Wiring Examples (Continued) Input/Output Connection Example Required Parameter Changes Digital Input • Set selection Port 0: P158 [DI Stop] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0 PLC Output Module Port 0: P161 [DI Start] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 1 = Input 1 External supply...
Page 263 I/O Wiring Chapter 5 Table 76 - 11-Series I/O Option Module TB1 Wiring Examples (Continued) Input/Output Connection Example Required Parameter Changes Digital Output • Set selection Port X (11-Series I/O Module): P20 [TO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted Internal supply •...
Page 264 Chapter 5 I/O Wiring Table 77 - 11-Series I/O Option Module Relay Wiring Examples Input/Output Connection Example Required Parameter Changes Relay Output 753 Main Control Board • Set selection Port 0: P230 [RO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted External supply R0NC •...
Page 265: Series I/O Option Module
I/O Wiring Chapter 5 This section provides details for the 22-Series I/O option module. 22-Series I/O Option Module ATTENTION: When used in an Integrated Motion on EtherNet/IP networks application for Firmware, versions 12 and later, the 22-series I/O module must be installed only in port 7. Table 78 - Input Mode Jumpers 20-750-2262C-2R (24 Volts DC) Jumper...
Page 266 Chapter 5 I/O Wiring (1) Digital Inputs are either 24Vs DC (2262C) or 115Vs AC (2262D) based on module catalog number. Verify applied voltage is correct for I/O module. (2) See HW Input PTC on page 268 for PTC data. (3) Differential Isolation –...
Page 267: Series I/O Option Module Wiring Examples
I/O Wiring Chapter 5 This section provides examples for how to wire the 22-Series I/O option 22-Series I/O Option Module module. Wiring Examples Table 82 - 22-Series I/O Option Module TB1 Wiring Examples Input/Output Connection Example Required Parameter Changes Potentiometer Unipolar •...
Page 268 Chapter 5 I/O Wiring Table 82 - 22-Series I/O Option Module TB1 Wiring Examples (Continued) Input/Output Connection Example Required Parameter Changes Analog Current Input • Set direction mode Unipolar Speed Reference Port 0: P308 [Direction Mode] = 0 “Unipolar” • Set selection 0…20 mA Input Common Ai0–...
Page 269 I/O Wiring Chapter 5 Table 82 - 22-Series I/O Option Module TB1 Wiring Examples (Continued) Input/Output Connection Example Required Parameter Changes 3-Wire Control • Set selection Port 0: P158 [DI Stop] = Port X (22-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0 Internal supply Port 0: P161 [DI Start] = Port X (22-Series I/O Module): P1 [Dig In Sts], bit 1 = Input 1 24VC...
Page 270 Chapter 5 I/O Wiring Table 82 - 22-Series I/O Option Module TB1 Wiring Examples (Continued) Input/Output Connection Example Required Parameter Changes Digital Input • Set selection Port 0: P158 [DI Stop] = Port X (22-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0 PLC Output Module Neutral/ Common...
Page 271 I/O Wiring Chapter 5 Table 83 - 22-Series I/O Option Module Relay Wiring Examples Input/Output Connection Example Required Parameter Changes Relay Output 753 Main Control Board • Set selection Port 0: P230 [RO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted External supply R0NC •...
Page 272: Safe Torque Off Option Module
Chapter 5 I/O Wiring The Safe Torque Off option module is just one component in a safety control Safe Torque Off Option system. Components in the system must be chosen and applied appropriately Module to achieve the desired level of operational safety. For detailed information on this option, see the PowerFlex 750-Series Safe Torque Off User Manual, publication 750-UM002.
Page 273: Integrated Safety - Safe Torque Off Option Module
I/O Wiring Chapter 5 – UL 508 Limited Voltage Circuit – 24V DC ±10% must be supplied by a power supply that complies with – IEC/EN 60204 and IEC/EN 61558-1. • To plan the power supply requirements, see the guidelines in Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1.
Page 274: Cabling
Chapter 5 I/O Wiring Table 85 - TB2 Terminal Designation Integrated Safety - Safe Torque Off Option Module (catalog number 20-750-S3) Terminal Name Description Safety input 0 Safety input 0 These tabs are only for Safety common Safety power common Rockwell Automation Safety input 1 Safety input 1...
Page 275: Safe Speed Monitor Option Module
I/O Wiring Chapter 5 The Safe Speed Monitor option module is just one component in a safety Safe Speed Monitor Option control system. Components in the system must be chosen and applied Module appropriately to achieve the desired level of operational safety. For detailed information on this option, see the Safe Speed Monitor Option Module for PowerFlex 750-Series AC Drives Safety Reference Manual, publication 750-...
Page 276: Installation Guidelines
Chapter 5 I/O Wiring Important Safe Speed Monitor Option Module Installation Guidelines 20-750-S1 20-750-DENC-1 Follow these guidelines for the Safe Speed Monitor option module. Cabling Follow these guidelines for cabling: • Safety input wiring must be protected against external damage by cable ducts, conduit, armored cable, or other means.
Page 277: Auxiliary Power Supply Option Module
I/O Wiring Chapter 5 • Set Universal Feedback parameter P6 [FB0 Device Sel] and/or P36 [FB1 Device Sel] to a Sine/Cosine type device. This section provides details for the auxiliary power supply option module. Auxiliary Power Supply Option Module Table 88 - TB1 Terminal Designations 20-750-APS Terminal Name Description...
Page 278 Chapter 5 I/O Wiring Figure 140 - Auxiliary Power Supply Installation in PowerFlex 753 Drive (All Frames) and PowerFlex 755 (Frame 1 Drives Only) Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 279: Devicenet Option Module
I/O Wiring Chapter 5 For complete information on the DeviceNet option module, see the PowerFlex DeviceNet Option Module 750-Series Drive DeviceNet Option Module User Manual, publication 750COM-UM002. Table 89 - DeviceNet Option Module Status Indicator Indication 20-750-DNET Status Name Description Indicator PORT DPI Connection Status...
Page 280: Controlnet Option Module
Chapter 5 I/O Wiring For complete information on the ControlNet option module, see the ControlNet Option Module PowerFlex 20-750-CNETC Coaxial ControlNet Option Module User Manual, publication 750COM-UM003. Table 92 - ControlNet Option Module Status Indicator Indication 20-750-CNETC Status Indicator Name Description PORT DPI Connection Status...
Page 281: Dual-Port Ethernet/Ip Option Module
I/O Wiring Chapter 5 For complete information on the Dual-Port EtherNet/IP option module, see Dual-port EtherNet/IP Option the PowerFlex 20-750-ENETR Dual-port EtherNet/IP Option Module User Module Manual, publication 750COM-UM008. Table 95 - EtherNet/IP Option Module Status Indicator Indication 20-750-ENETR Status Name Description Indicator...
Page 282: Profibus Option Module
Chapter 5 I/O Wiring For complete information on the PROFIBUS option module, see the PROFIBUS Option Module PowerFlex 20-750-PBUS PROFIBUS DPV1 Option Module User Manual, publication 750COM-UM004. Table 99 - PROFIBUS Option Module Status Indicator Indication Status Indicator Name Description 20-750-PBUS PORT DPI Connection Status...
Page 283: Bacnet/Ip Option Module
I/O Wiring Chapter 5 For complete information on the BACnet/IP option module, see the BACnet/IP Option Module PowerFlex 20-750-BNETIP BACnet/IP Option Module User Manual, publication 750COM-UM005. Table 103 - BACnet/IP Option Module Status Indicator Indication 20-750-BNETIP Status Indicator Name Description PORT DPI Connection Status Option Module Status...
Page 284: Comm Carrier
Chapter 5 I/O Wiring Enables use of some 20-COMM adapters with PowerFlex 750-Series drives. 20-COMM Carrier Table 106. See publication 750COM-IN001 for instructions on how to install a 20- COMM adapter on the 20-COMM Carrier. Frame 1 20-750-20COMM-F1 Table 106 - 20-COMM-x Network Adapter Compatibility with 750-Series Drives Adapter Accesses Ports 0…6 Accesses Ports 7...
Page 285: Single Incremental Encoder Option Module
I/O Wiring Chapter 5 This section provides details for the single incremental encoder option module. Single Incremental Encoder Option Module Table 107 - Single Incremental Encoder Specifications 20-750-ENC-1 Consideration Description Input Differential or Single Ended operation, Constant Current Sink operation, approx 10 mA 5V DC min to 15V DC max sourcing 10 mA Minimum high state voltage of 3.5V DC...
Page 286 Chapter 5 I/O Wiring Table 109 - Single Incremental Encoder Sample Wiring Connection Example Encoder Power by Drive 12V DC, 250 mA 5V DC, 250 mA Separately Powered Encoder – Encoder Signal – Single-Ended, Dual Channel Encoder Signal – Differential, Dual Channel Homing Signal –...
Page 287: Dual Incremental Encoder Option Module
I/O Wiring Chapter 5 This section provides details for the dual incremental encoder option module. Dual Incremental Encoder Option Module Table 110 - Dual Incremental Encoder Jumper Settings 20-750-DENC-1 Jumper Enabled Position Storage Position P3 - Safety Jumper Enables use with speed monitoring safety option (20-750-S1).
Page 288: Option Module Connections
Chapter 5 I/O Wiring Table 112 - Dual Incremental Encoder Terminal Designations Terminal Name Description +12 Volt or +5 Volt DC Power Power supply for Encoder 0, 250 mA. Common +12V and +5V Encoder 0, common Encoder 0: A Single channel or quadrature A input. Encoder 0: A (NOT) Encoder 0: B Quadrature B input.
Page 289 I/O Wiring Chapter 5 Figure 142 - Differential Dual Channel with Z Channel Single Incremental Encoder Encoder TB Option Module TB Shield Enc +12V Enc Ret Enc +5V Enc A /Enc A Enc B /Enc B Enc Z /Enc Z +24V 24VC Figure 143 - Differential Dual Channel without Z Channel...
Page 290: Option Module Connections
Chapter 5 I/O Wiring Figure 145 - Single-ended, Dual Channel Single Incremental Encoder Encoder TB Option Module TB Shield Enc +12V Enc Ret Enc +5V Enc A /Enc A Enc B /Enc B Enc Z /Enc Z +24V 24VC Wiring Example – Dual Incremental Encoder Option Module Connections This section provides a wiring example for the dual incremental encoder option module.
Page 291: Universal Feedback Option Module - Only
I/O Wiring Chapter 5 This section provides details for the universal feedback option module (only Universal Feedback Option for PowerFlex 755 drives). Module – Only PowerFlex 755 Drives IMPORTANT Only PowerFlex 755 drives support the use of the Universal Feedback option module when used with the Safe Speed Monitor option module (catalog number 20-750-S1).
Page 292 Chapter 5 I/O Wiring Table 114 - Universal Feedback Option Module DIP Switch Settings – Safety Application Safety Channel Selection DIP Switch Settings Primary Safety Channel S1 S2 S3 To connect feedback signals to the primary safety channel, set: S1 sliders to ON S2 sliders to OFF S3 slider to ON Secondary Safety Channel...
Page 293 I/O Wiring Chapter 5 Table 116 - TB2 Terminal Designations Terminal Name Description Home Input (–) 12V DC at 9 mA to 24V DC at 40 mA Home Input (+) Registration Input 0 (–) Positive and negative encoder registration terminals. Registration Input 0 (+) 12V DC at 9 mA to 24V DC at 40 mA Registration Input 1 (–)
Page 294: Motor Power Cables
MP-Series™ (460V) motor and Stegmann rotary or Rotary encoder Catalog number 2090-CFBM7DF-CEAAXX Figure 152 on page 298 HPK series motor and Stegmann rotary or Rotary encoder Allen-Bradley® 1326AB-Series motor and Stegmann rotary or Rotary encoder Stegmann rotary encoder Catalog number 1326-CECU-XXL-XXX Figure 153 on page 299...
Page 295 I/O Wiring Chapter 5 Figure 147 - Heidenhain EnDat Angle Encoder with Internal Power Supply Universal Feedback Option Heidenhain EnDat Module TB1 Encoder TB RD/BK RD/BK 13 B- BL/BK BL/BK 12 B+ YL/BK YL/BK 16 A- GN/BK GN/BK 15 A+ 11 Inner Shld Outer Shld 9 CLK/...
Page 296 Chapter 5 I/O Wiring IMPORTANT See the installation instructions that are supplied with encoder for additional information. The external power supply must be 3.6V…5.25V, maximum 350 mA. TB1-14 (Power+) and TB1-13 (Power-) must not be connected to the encoder. The brown/green and white/green conductors must be connected to the external power supply.
Page 297 I/O Wiring Chapter 5 Figure 150 - Heidenhain EnDat Rotary Encoder (ECN 412 EnDat01) with Internal Power Supply Universal Feedback Option Heidenhain EnDat Module TB1 Encoder TB RD/BK RD/BK 13 B- BL/BK BL/BK 12 B+ YL/BK YL/BK 16 A- GN/BK GN/BK 15 A+ 11 Inner Shld...
Page 298 Chapter 5 I/O Wiring Figure 152 - 460V MP-Series™, HPK-Series, or Allen-Bradley® 1326AB-Series Motor and a Stegmann Rotary or Rotary Encoder Connected Via a 2090-CFBM7DF-CEAAXX (Non-flex) or - CEAFXX (Flex) Universal Feedback Option Stegmann Module TB1 Encoder TB BK/WH BK/WH...
Page 299 I/O Wiring Chapter 5 Figure 153 - Stegmann Rotary Encoder Connected Via a 1326-CECU-XXL-XXX Cable Universal Feedback Option Stegmann Module TB1 Encoder TB REFSIN +SIN REFCOS +COS DATA- (RS485) DATA+ (RS485) SHIELD OVERALL SHIELD POWER COMMON POWER Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 2 “Hiperface SC.”...
Page 300 Chapter 5 I/O Wiring Figure 155 - Stegmann Rotary Encoder Connected Via a Shielded, Twisted-pair Cable with an 8- pin Berg Style Connector Universal Feedback Option Stegmann Module TB1 Encoder TB REFSIN +SIN REFCOS +COS DATA- (RS485) DATA+ (RS485) POWER COMMON POWER Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 2 “Hiperface SC.”...
Page 301 I/O Wiring Chapter 5 Figure 157 - Stegmann Rotary Encoder Connected Via a Shielded, Twisted-pair Cable with a 12- pin DIN Style Connector Universal Feedback Option Stegmann Module TB1 Encoder TB REFSIN +SIN REFCOS +COS DATA- (RS485) DATA+ (RS485) OVERALL SHIELD POWER COMMON POWER Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device...
Page 302 Chapter 5 I/O Wiring Figure 159 - Registration Sensor Universal Feedback Option Rotary Registration Module TB2 Sensor Power Common Line Registration Sensor Power Common Universal Feedback Option Module TB1 Power Common External Power Supply 12 or 24V DC See Universal Feedback parameters P90 through P129. Figure 160 - Simulated Incremental Encoder Output Universal Feedback Option Module TB1...
Page 303 I/O Wiring Chapter 5 Figure 161 - Differential Dual Channel with Z Channel with 5V Internal Supply Universal Feedback Option Incremental Module TB1 Encoder TB Shield DC Return DC+ Input /Enc A Enc A /Enc B Enc B /Enc Z Enc Z Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 12 “Inc A B Z.”...
Page 304: Control Pod Cable Routing
Chapter 5 I/O Wiring This section provides details for routing the control pod cable. Control Pod Cable Routing Floor Mount Frames 8…10 Supports, clips, and cable ties are provided to help route cabling inside the control pod. IMPORTANT • When routing cabling into the control POD, do not block the cooling fan outlet.
Page 305: Cabinet Options
I/O Wiring Chapter 5 Description Fan outlet. Keep clear to help maintain proper cooling. Control cable entry and routing. Human Interface Module (HIM) cable entry and routing. Shield termination points. Control terminal block TB2 is mounted on the inside right panel of the Control Wiring –...
Page 306 Chapter 5 I/O Wiring Figure 165 - Frame 8 Cabinet Options Bay Component Location Thermostat (TS1) TB2 or TB4 Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 307: Control Wiring - Current Frame 8 Drives With
I/O Wiring Chapter 5 Frame 8 drives are shipped from the factory with control power set to 120V Control Wiring - Current AC. To change control voltage to 230V AC, move the jumper as shown. Frame 8 Drives with Cabinet Options Table 121 - Control Power for Customer Use Voltage Selection –...
Page 308: Cabinet Options
Chapter 5 I/O Wiring Frame 9 drives are shipped from the factory with control power set to 120V Control Wiring – Frame 9 and AC. To change control voltage to 230V AC, move the jumper as shown. 10 Drives with Cabinet Options Table 123 - Control Power for Customer Use Voltage Selection –...
Page 309 I/O Wiring Chapter 5 Figure 168 - Floor Mount Frame 9 Cabinet Options Bay Component Location Thermostat (TS1) TB3 and TB4 Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 310: Enclosure Options - Floor Mount Frames 8
Chapter 5 I/O Wiring Enclosure Options – Floor NEMA/UL Type 1 Enclosure – 2500 MCC Style Cabinet Mount Frames 8…10 The enclosure that is provided is a NEMA/UL Type 1 – 2500 MCC style cabinet that is 600 mm or 800 mm deep (Position 6, Code B, L, P, or W). Type 1 enclosures are intended for indoor use primarily to provide a degree of protection against limited amounts of falling dirt.
Page 311: Configure Option Modules For Integrated Motion
Chapter Integrated Motion Drives PowerFlex® 755 drives can be used as part of an Integrated Motion system. Configure Option Modules for Integrated Motion supports the following option module combinations. Integrated Motion Table 124 - Two Feedback Options Supported Module Cat. No. Valid Ports Single Incremental Encoder 20-750-ENC-1...
Page 312 Chapter 6 Integrated Motion Drives Notes: Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 313: Index
Index Numerics cable acceptable for drive installations 155 11-Series I/O option module 254 control pod 304 11-Series I/O option module with ATEX for motor 294 option module 256 routing options floor mount drives, frame 8...10 169 120V output wiring 244 shield 154 20-COMM adapters 284 catalog number explanation 17...
Page 314 Index dimensions index floor mount drives with cabinet options 88 I/O terminal block specifications wall and floor mount drives 57 common DC input drive assembly 227 door main control board 226 interlock solenoid 243 option modules 226 switch 243 three-phase drive assembly 226 dual incremental encoder option module I/O wire recommendations 227 I/O wiring...
Page 315 Index wall mount frames 1...7 216 TB3 terminal designations 234 SAFETY enable 239 PowerFlex 755 drives TB5 settings 245 floor mount frames 8...10 236 jumper locations 217 TB1 I/O terminal designations 236 wall mount frames 1...7 235 frames 8…10 PE-B common mode jumper main control I/O board PE-A1 MOV and PE-A2 input filter caps wiring examples...
Page 316 Index 480V, 60 Hz input - code P12 output power supply contactor data 213 external 274 600V, 50 Hz input - code P12 output power terminals contactor data 214 L-bracket 690V, 60 Hz input - code P12 output floor mount frames 8...10 170 contactor data 214 terminal blocks option P3 or P5 disconnect and option...
Page 317 Index temperature storage 37 surrounding air 37 terminal block control wiring floor mount frame 8 (current drives) floor mount frame 8 (early drives) 305 floor mount frame 9 and 10 308 I/O specifications common DC input 227 main control board 226 option modules 226 three-phase drive assembly 226 power...
Page 318 Index Notes: Rockwell Automation Publication 750-IN001P-EN-P - April 2017...
Page 320 Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, ControlLogix, DeviceLogix, DPI, Kinetix, MP-Series, PowerFlex, Logix 5000, SCANport, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

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Allen-Bradley 20F Installation Instructions Manual

Preface

Chapter 1 Qualified Personnel

Read the General Precautions

Prepare for Installation

Chapter 2 Wall Mount Frames 1

Chapter 3 Drive Weights

Lift and Mount the Drive

Chapter 4 Grounding Requirements

Power Wiring

I/O Wiring

Chapter 5 I/O Terminal Blocks

Chapter 6 Supporting Documentation

Configure Option Modules for Integrated Motion

Index

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