Allen-Bradley PowerFlex 20-750-S1 Installation Instructions Manual
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Allen-Bradley PowerFlex 20-750-S1 Installation Instructions Manual

750 series ac drives
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Installation Instructions
PowerFlex 750-Series AC Drives
Catalog Numbers 20F, 20G, 21G

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Summary of Contents for Allen-Bradley PowerFlex 20-750-S1

  • Page 1 Installation Instructions PowerFlex 750-Series AC Drives Catalog Numbers 20F, 20G, 21G...
  • Page 2 Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE). Allen-Bradley, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

  • Page 3: Table Of Contents

    Preface Introduction Instructions in Other Languages........7 Additional Resources .
  • Page 4 Chapter 4 Power Wiring Grounding Requirements ........145 Power Cable Types Acceptable for 200…600 Volt Installations.
  • Page 5 Drive Device Ports ..........244 Option Module Installation .
  • Page 6 Notes: Rockwell Automation Publication 750-IN001O-EN-P - October 2014...

  • Page 7: Preface

    Preface Introduction This document explains the BASIC STEPS for mechanical installation and for connecting incoming power, the motor, and basic I/O to the PowerFlex 750- Series Adjustable Frequency AC drive. The information that is provided is intended for qualified installers only. The Additional Resources section is a directory of Rockwell Automation publications that provide detailed drive information from wiring and grounding recommendations to troubleshooting and repair.

  • Page 8: Additional Resources

    Preface Additional Resources The following table lists publications that provide general drive-related information. Resource Description PowerFlex 750-Series AC Drives Programming Manual, Provides detailed information on: publication 750-PM001 • I/O, control, and feedback options • Parameters and programming • Faults, alarms, and troubleshooting PowerFlex 750-Series AC Drives Technical Data, Provides detailed information on: publication...

  • Page 9: Commonly Used Tools

    Preface Commonly Used Tools Installation and Service Tools Care must be taken to be sure that tools and/or hardware components do not IMPORTANT fall into open drive assemblies. Do not energize the drive unless all loose tools and/or hardware components have been removed from the drive assemblies and enclosure.
  • Page 10 Preface Notes: Rockwell Automation Publication 750-IN001O-EN-P - October 2014...

  • Page 11: Read The General Precautions

    Chapter Read the General Precautions Qualified Personnel ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage. Personal Safety ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged completely before servicing.

  • Page 12: Product Safety

    Chapter 1 Read the General Precautions Product Safety ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors such as under sizing the motor, incorrect or inadequate AC supply, a corrosive environment, or excessive surrounding air temperatures may result in malfunction of the system.

  • Page 13: Prepare For Installation

    Chapter Prepare for Installation Catalog Number Explanation 1…3 8…10 -LD-P3-P11… f1…f4 Cabinet Options (21G) Drive Voltage Rating Code Type Frames Code Voltage PowerFlex 753 1…7 400V AC/540V DC PowerFlex 755 1…10 480V AC/650V DC PowerFlex 755 Drive with Options 8…10 600V AC/810V DC 690V AC/932V DC (not UL listed) Future Use...
  • Page 14 Chapter 2 Prepare for Installation Catalog Number Explanation (continued) 1…3 8…10 -LD-P3-P11… f1…f4 Cabinet Options (21G) ND Rating ND Rating Dynamic Braking 600V, 60 Hz Input 690V, 50 Hz Input (not UL listed) Code Internal Resistor Internal Transistor Frame Frame Enclosure Code Enclosure Code Code...

  • Page 15: Wall Mount Frames 1

    Prepare for Installation Chapter 2 Wall Mount Frames 1…7 Drive Rating Cross-references ➊ ➋ Drive Code Input Voltage and ND Amp Rating Enclosure Code Nameplate 1: Specifications and Custom Catalog Number representing options installed at factory. See Nameplate 2 (Located behind HIM) 400V AC 480V AC for equivalent base catalog number and separate options...
  • Page 16 Chapter 2 Prepare for Installation ➊ ➋ Drive Code Input Voltage and ND Amp Rating Enclosure Code Nameplate 1: Specifications and Custom Catalog Number representing options installed at factory. See Nameplate 2 (Located behind HIM) 600V AC 690V AC for equivalent base catalog number and separate options Cat No.

  • Page 17: Floor Mount Frames 8

    Prepare for Installation Chapter 2 Floor Mount Frames 8…10 Drive Rating Cross-references ➊ ➋ Drive Code Input Voltage and ND Amp Rating Enclosure Code Nameplate 1: Specifications and Custom Catalog Number representing options installed at factory. See Nameplate 2 (Located behind HIM) 400V AC 480V AC 600V AC...

  • Page 18: Ce Conformity

    Chapter 2 Prepare for Installation CE Conformity Compliance with the Low Voltage Directive and Electromagnetic Compatibility Directive has been demonstrated using harmonized European Norm (EN) standards, referenced by the Official Journal of the European Union. PowerFlex 750-Series drives comply with the EN standards listed in this section when installed according to these installation instructions.
  • Page 19 Prepare for Installation Chapter 2 • PowerFlex 750-Series drives generate harmonic current emissions on the AC supply system. When operated on a public low-voltage network it is the responsibility of the installer or user to ensure that applicable requirements of the distribution network operator have been met. Consultation with the network operator and Rockwell Automation can be necessary.
  • Page 20 Chapter 2 Prepare for Installation All Drive Frames • Drives that are provided in the IP54, NEMA/UL Type 12 enclosure are compliant with the CE LV Directive when installed in pollution degree 1…4 environments. All other enclosure types must be installed in a pollution degree 1 or 2 environment to be compliant with the CE LV Directive.
  • Page 21 Prepare for Installation Chapter 2 Installation Requirements Related to EN 61800-3 and the EMC Directive • The drive must be earthed (grounded) as described in Power Wiring on page 145. • Output power wiring to the motor must employ cable with a braided shield providing 75% or greater coverage, or the cables must be housed in metal conduit, or equivalent shielding must be provided.
  • Page 22 Chapter 2 Prepare for Installation Table 1 - PowerFlex 750-Series 400/480V Input Drives RF Emission Compliance and Installation Requirements Standard / Limits Drive Frame EN61800-3 Category C1 EN61800-3 Category C2 EN61800-3 Category C3 EN61800-3 Category C3 ≤ Catalog Number EN61000-6-3 EN61000-6-4 100 A) I >...
  • Page 23 Prepare for Installation Chapter 2 Table 2 - PowerFlex 750-Series 600/690V Input Drives RF Emission Compliance and Installation Requirements Standard / Limits Drive Frame EN61800-3 Category C1 EN61800-3 Category C2 EN61800-3 Category C3 EN61800-3 Category C3 ≤ Catalog Number EN61000-6-3 EN61000-6-4 100 A) I >...

  • Page 24: Access Panels, Covers, And Doors

    Chapter 2 Prepare for Installation Access Panels, Covers, and Figure 1 - Enclosure Code R (IP20, NEMA/UL Open Type) Wall Mount Frame 1 Doors Figure 2 - Enclosure Code N (IP20, NEMA/UL Open Type) Wall Mount Frames 2…5 Rockwell Automation Publication 750-IN001O-EN-P - October 2014...
  • Page 25 Prepare for Installation Chapter 2 Figure 3 - Enclosure Code G (IP54, NEMA/UL Type 12) Wall Mount Frames 2…5 M4 X 0.7 When cover is replaced: • Recommended torque (screws and nuts) = 0.68 N•m (6.0 lb•in) • Recommended screwdriver = 6.4 mm (0.25 in.) flat or T20 Hexalobular •...
  • Page 26 Chapter 2 Prepare for Installation Figure 5 - Enclosure Code N (IP00, NEMA/UL Open Type) Wall Mount Frames 6 and 7 Access Door When door is replaced: • Recommended screwdriver = 6.4 mm (0.25 in.) flat or T20 Hexalobular Rockwell Automation Publication 750-IN001O-EN-P - October 2014...
  • Page 27 Prepare for Installation Chapter 2 Figure 6 - Floor Mount Frames 8 and Larger Cabinet Access Door (All Enclosure Types) 90° To release or secure door: • Recommended screwdriver = 9.5 mm (0.375 in.) flat Rockwell Automation Publication 750-IN001O-EN-P - October 2014...
  • Page 28 Chapter 2 Prepare for Installation Figure 7 - Floor Mount Drive-assembly Access Panels - All Enclosure Types (IP20, NEMA/UL Type 1 Shown) ➌ ➊ ➍ ➋ ➎ Description Left Front Converter Cover with Side Shield (AC Input Drives) Right Front Converter Cover (No Control Pod) Left Front Converter Cover with Side Shield (Common DC Input Drives) Right Front Converter Cover (With Control Pod) Inverter Front Cover with Side Shield (Common DC Input Drives)
  • Page 29 Prepare for Installation Chapter 2 Figure 8 - Floor Mount Cabinet Options Bay Access Door Floor Mount Frame 8 - IP20, NEMA/UL Type 1 Floor Mount Frame 9 - IP54, NEMA 12 To release or secure door: • Recommended screwdriver = 9.5 mm (0.375 in.) flat Rockwell Automation Publication 750-IN001O-EN-P - October 2014...
  • Page 30 Chapter 2 Prepare for Installation Figure 9 - Full Cabinet Options Bay Guard - Floor Mount Frame 8 To remove the full bay guard, loosen the ten M5 screws. It is not necessary to remove these screws. When the full bay guard is replaced: •...
  • Page 31 Prepare for Installation Chapter 2 Figure 10 - Full Cabinet Options Bay Guard Floor Mount Frame 9 To remove the full bay guard, loosen the ten M5 screws. It is not necessary to remove these screws. When the full bay guard is replaced: •...

  • Page 32: Minimum Clearances

    Chapter 2 Prepare for Installation Minimum Clearances Specified vertical clearance requirements (indicated in Figure 11) are intended to be from the drive to the closest object that can restrict airflow through the drive heat sink and chassis. The drive must be mounted in a vertical orientation as shown and must make full contact with the mounting surface.

  • Page 33: Mounting Considerations

    Prepare for Installation Chapter 2 Mounting Considerations Wall Mount Frames 1…7 • Mount the drive upright on a flat, vertical, and level surface. • Verify that the drive is in full contact with the mounting surface as depicted in Figure Floor Mount Frames 8…10 •...
  • Page 34 Chapter 2 Prepare for Installation Notes: Rockwell Automation Publication 750-IN001O-EN-P - October 2014...

  • Page 35: Lift And Mount The Drive

    Chapter Lift and Mount the Drive Drive Weights All lifting equipment and lifting components (hooks, bolts, lifts, slings, chains, and so forth) must be properly sized and rated to safely lift and hold the weight of the drive while mounting. ATTENTION: To guard against possible personal injury and/or equipment damage…...

  • Page 36: Recommended Mounting Hardware

    Chapter 3 Lift and Mount the Drive Table 4 - Maximum Component Weights - Floor Mount Frames 8…10 Component Weight kg (lb) AC Input Common DC Input Converter/DC Input w/Precharge 64 (140) 64 (140) Inverter 222 (490) 165 (363) Drive Assembly (Open, IP00) 286 (630) 229 (504) Cabinet Options Assembly with Circuit Breaker and Reactor...

  • Page 37: Attach Lifting Hardware

    Lift and Mount the Drive Chapter 3 Attach Lifting Hardware Figure 13 - Rigging Geometry <45° > 1 / 2 A <45° > 1 / 2 A Enclosure Code F Wall Mount Frame 6 Lifting Points – 2 Places Wall Mount Frame 7 Lifting Points – 4 Places Rockwell Automation Publication 750-IN001O-EN-P - October 2014...
  • Page 38 Chapter 3 Lift and Mount the Drive Enclosure Code N Wall Mount Frame 6 Lifting Points – 6 Places Wall Mount Frame 7 Lifting Points – 8 Places Enclosure Code G Wall Mount Frames 6 and 7 Lifting Points – 4 Places Rockwell Automation Publication 750-IN001O-EN-P - October 2014...
  • Page 39 Lift and Mount the Drive Chapter 3 Open Type Drive (Removed From Cabinet) Floor Mount Drive Assembly – IP00, NEMA/UL Type Open Drive Lifting Points – 2 Places Enclosure Codes B and L Floor Mount Frame 8 Lifting Points – 2 Places Rockwell Automation Publication 750-IN001O-EN-P - October 2014...
  • Page 40 Chapter 3 Lift and Mount the Drive Floor Mount Frames 9 and 10 Lifting Points – 2 Places Enclosure Codes J, K, and Y Floor Mount Frame 9 with Cabinet Options Bay Lifting Points – 2 Places Rockwell Automation Publication 750-IN001O-EN-P - October 2014...

  • Page 41: Release Floor Mount Drive Cabinet From Shipping Skid

    Lift and Mount the Drive Chapter 3 Release Floor Mount Drive Remove the bolts fastening a vertically oriented drive cabinet to the shipping skid and lift. Cabinet From Shipping Skid <45° > 1 / 2 A <45° > 1 / 2 A M10 x 25 17 mm Remove the shipping crate that encloses a horizontally oriented drive cabinet on...

  • Page 42: Remove Drive Cabinet Lifting Angle

    Chapter 3 Lift and Mount the Drive Remove Drive Cabinet Lifting After the drive cabinet is in its final position, remove the lifting angle. Angle 18 mm 67.8 N•m (600 lb•in) Floor Mount Frame 8 Floor Mount Frame 9 Floor Mount Frame 10 Rockwell Automation Publication 750-IN001O-EN-P - October 2014...

  • Page 43: Optional Exhaust Hood

    Lift and Mount the Drive Chapter 3 Install IP20, NEMA/UL Type 1 IP20, NEMA/UL Type 1 drives are equipped with a top mounted debris screen. An optional exhaust hood is also available as a kit (20-750-HOOD1-F8). Debris Screen or Optional Exhaust Hood 1.
  • Page 44 Chapter 3 Lift and Mount the Drive Install Floor Mount Drive Frame 9 drives configured with both the cabinet options bay and wiring bay ship in two sections. The following procedure describes how to join the wiring bay to with Cabinet Options Bay the cabinet options bay.
  • Page 45 Lift and Mount the Drive Chapter 3 3. Attach lifting hardware to the drive assembly. Follow lifting instructions and precautions beginning on page 4. Locate the factory-assembled drive cabinets and cabinet options bay in its final position. 5. Remove and discard the seven M8 sealing screws from the right side of the cabinet options bay.
  • Page 46 Chapter 3 Lift and Mount the Drive Position the Wiring Bay 6. Remove and discard the screws holding the protective panel against the left side of the wiring bay. M6 x 13 10 mm IP54, NEMA 12 Enclosure Rating Shown 7.
  • Page 47 Lift and Mount the Drive Chapter 3 8. Remove and discard the wiring bay inner panels covering the ends of the bus bars. Wiring Bay M6 x 25 9. Release the wiring bay from the shipping skid. The shipping angles on the left side of the cabinet can be left in place to assist with alignment in step 11.
  • Page 48 Chapter 3 Lift and Mount the Drive 10. Align the wiring bay with cabinet options bay. 11. Bring the cabinets together . The bus bar couplers extend from the cabinet options cabinet and align with the bus bars in the wiring bay. ➊...
  • Page 49 Lift and Mount the Drive Chapter 3 Join the Cabinets 12. Pass the M8 x 16 mm hex-head thread-forming screws from inside the wiring bay through the clearance holes and start to engage the screws with the holes in the cabinet options bay. Make sure the cabinets are level and aligned and pushed tightly together.
  • Page 50 Chapter 3 Lift and Mount the Drive 14. Remove the left most L-bracket from each of the six wiring bay bus bars to access the channel notches. 17 mm 15. Insert the 12 carriage bolt assemblies into the 12 wiring bay bus bar channels.
  • Page 51 Lift and Mount the Drive Chapter 3 17. Use the M6 x 40 bolts and flange nuts to secure the upper and lower PE bus bars to the cabinet bracket. M6-40 7.3 N•m (65 lb•in) 10 mm 18. Reinstall the L-brackets removed in step Refer to pages 162…166...

  • Page 52: Floor Mount Frames 8

    Chapter 3 Lift and Mount the Drive Approximate Dimensions - Table 5 - Dimension Drawing Index Wall Mount Frames 1…7 and Frame Description Page IP20, NEMA/UL Open Type Floor Mount Frames 8…10 IP20, NEMA/UL Open Type IP54, NEMA/UL Type 12 IP54, NEMA/UL Type 12, Bottom Access Flange Mount IP20, NEMA/UL Open Type...
  • Page 53 Lift and Mount the Drive Chapter 3 Figure 14 - IP20, NEMA/UL Open Type, Wall Mount Frames 1…5 (Frame 2 Shown) 6.4 (0.25) 14.3 (0.56) Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds). Frame Weight kg (lb) 110.0 400.5 211.0...
  • Page 54 Chapter 3 Lift and Mount the Drive Figure 15 - IP54, NEMA/UL Type 12, Wall Mount Frames 2…5 (Frame 2 Shown) 6.4 (0.25) 14.3 (0.56) Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds). Frame Weight kg (lb) 215.3 (8.48) 543.2 (21.39) 222.2 (8.75)
  • Page 55 Lift and Mount the Drive Chapter 3 Figure 17 - IP54, NEMA/UL Type 12, Wall Mount Frames 2…5, Bottom Access 88.1 (3.47) 135.8 (5.35) 85.7 (3.37) 123.3 (4.85) 65.1 (2.56) 92.8 (3.65) 44.5 (1.75) 62.3 (2.45) 3x: Ø22.2 2x: Ø22.0 (Ø0.87) 42.1 (1.66) 49.8 (1.96)
  • Page 56 Chapter 3 Lift and Mount the Drive Figure 18 - Flange Mount, Frame 2 206.2 212.0 (8.12) (8.35) 481.8 (18.97) 188.3 (7.41) 169.2 (6.66) 14x: Ø3.50 94.2 (3.71) (Ø0.138) 19.2 (0.76) 63.7 (2.51) 460.6 (18.13) 399.60 +1.80/-0.00 (15.7 +0.1/-0.0) 395.3 (15.56) 285.3 (11.23)
  • Page 57 Lift and Mount the Drive Chapter 3 Figure 19 - Flange Mount, Frame 3 260.0 212.0 (10.24) (8.35) 515.0 (20.28) 240.5 (9.47) 208.3 (8.20) 16x: Ø3.50 120.3 (4.74) (Ø0.138) 32.3 (1.27) 84.6 (3.33) 495.5 (19.51) 457.8 (18.02) 352.8 434.00 +1.80/-0.00 (13.89) (17.087 +0.070/-0.000) 247.8...
  • Page 58 Chapter 3 Lift and Mount the Drive Figure 20 - Flange Mount, Frame 4 292.0 211.9 (11.50) (8.34) 535.0 (21.06) 272.50 (10.728) 224.25 (8.829) 16x: Ø3.50 136.25 (5.364) (Ø0.138) 48.25 (1.900) 84.5 (3.33) 515.50 (20.295) 477.75 (18.809) 454.00 +1.80/-0.00 367.75 (17.874 +0.070/-0.000) (14.478) 257.75...
  • Page 59 Lift and Mount the Drive Chapter 3 Figure 21 - Flange Mount, Frame 5 340.0 211.9 (13.39) (8.34) 611.0 (24.06) 320.50 (12.618) 280.25 (11.033) 200.25 (7.884) 22x: Ø3.50 120.25 (4.734) (Ø0.138) 40.25 (1.585) 591.50 (23.287) 550.75 84.5 (21.683) (3.33) 465.75 (18.337) 531.0 +1.8/-0.0 380.75...
  • Page 60 Chapter 3 Lift and Mount the Drive Figure 22 - NEMA/UL Type 1 Kit, Wall Mount Frames 1…5 (Frame 4 Shown) Dimensions are in millimeters and (inches). Frame 215.4 (8.48) 458.8 (18.06) – – 222.2 (8.75) 497.1 (19.57) 117.7 (4.63) 38.0 (1.50) 223.1 (8.78) 530.1 (20.87)
  • Page 61 Lift and Mount the Drive Chapter 3 Figure 23 - NEMA/UL Type 1, Wall Mount Frames 1…5, Bottom Access 72.1 (2.84) 71.9 (2.83) 41.4 (1.63) 39.7 (1.56) 2x: Ø22.2 (Ø0.87) 2x: Ø29.0 (Ø1.14) 171.6 (6.76) 171.6 (6.76) 137.6 (5.42) 94.6 (3.72) Wall Mount Frame 1 130.0 (5.12)
  • Page 62 Chapter 3 Lift and Mount the Drive Figure 24 - EMC Plate Kit, Wall Mount Frames 1…5 (Frame 4 Shown) Dimensions are in millimeters and (inches). Frame 110.0 (4.33) 478.8 (18.85) 400.5 (15.77) 78.3 (3.08) 37.4 (1.47) 73.4 (2.89) 134.5 (5.30) 485.9 (19.13) 424.2 (16.70) 61.7 (2.43)
  • Page 63 Lift and Mount the Drive Chapter 3 Figure 25 - IP00, NEMA/UL Open Type, Wall Mount Frames 6 and 7 (Frame 6 Shown) 6.4 (0.25) ø14.5 (0.57) ø6.5 (0.26) 14.5 (0.57) 8.5 (0.33) ø16.0 (0.63) ø8.5 (0.33) 25.0 (0.98) Dimensions are in millimeters and (inches). Frame Weight kg (lb)
  • Page 64 Chapter 3 Lift and Mount the Drive Figure 26 - IP54, NEMA/UL Type 12, Wall Mount Frame 6 609.4 (23.99) 558.8 464.7 (22.00) (18.30) ➊ 1298.3 (51.11) 1238.3 (48.75) 10.5 (0.41) ø22.0 (0.87) 1058.1 (41.66) Human Interface Module, Catalog Number 20-HIM-C6S, required to meet enclosure rating.
  • Page 65 Lift and Mount the Drive Chapter 3 Figure 27 - Flange Mount, Frame 6 346.4 (13.64) 308.0 208.4 (12.13) (8.20) 665.5 (26.20) 284.0 (11.18) 258.0 (10.16) 225.5 (8.88) 193.0 (7.60) 91.0 (3.58) 58.5 (2.30) 24x: Ø6.4 26.0 (1.02) (Ø0.25) 624.0 (24.57) 600.0 (23.62)
  • Page 66 Chapter 3 Lift and Mount the Drive Figure 28 - NEMA/UL Type 1 Kit, Wall Mount Frame 6 308.0 346.7 (12.13) (13.65) 945.1 (37.21) Dimensions are in millimeters and (inches). NEMA Type 1 Kit (20-750-NEMA-F6) does not change the mounting IMPORTANT dimensions in Figure...
  • Page 67 Lift and Mount the Drive Chapter 3 Figure 29 - IP54, NEMA/UL Type 12, Wall Mount Frame 7 609.6 (24.00) 464.8 558.8 (18.30) (22.00) ➊ 1614.0 (63.54) 1543.1 (60.75) 10.5 (0.41) ø22.0 (0.87) 1058.4 (41.67) Human Interface Module, Catalog Number 20-HIM-C6S, required to meet enclosure rating.
  • Page 68 Chapter 3 Lift and Mount the Drive Figure 30 - Flange Mount, Frame 7 430.0 208.4 (16.93) (8.20) 875.0 (34.45) 138.0 (5.43) 403.00 (15.87) 352.63 (13.88) 32x: Ø7.0 251.88 (9.92) (Ø0.28) 151.13 (5.95) 50.38 (1.98) 812.0 (31.97) 784.0 (30.87) 744.8 (29.32) 666.4 (26.24)
  • Page 69 Lift and Mount the Drive Chapter 3 Figure 31 - NEMA/UL Type 1, Wall Mount Frame 7 430.0 (16.93) 380.0 (14.96) 1271.0 (50.04) 1221.0 (48.07) 881.8 (34.72) 825.0 (32.48) 8.5 (0.33) ø16.0 (0.63) 339.2 389.2 (13.35) (15.32) 20.5 389.0 561.0 (0.81) (15.31) (22.08)
  • Page 70 Chapter 3 Lift and Mount the Drive Figure 32 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code B) (17.3) (2.7) ➊ (3.0) ➋ (5.0) (23.6) (23.6) (9.4) ➌ (3.0) 1183 (46.6) (5.0) ➋ ➊ ➍...
  • Page 71 Lift and Mount the Drive Chapter 3 Figure 33 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Codes L, P, W) (17.3) ➊ (10.6) (3.0) ➋ (5.0) (31.5) (23.6) (9.4) ➌ (3.0) ➍ 1374 (5.0) (54.1) ➋...
  • Page 72 Chapter 3 Lift and Mount the Drive Figure 34 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code J) (3.0) ➋...
  • Page 73 Lift and Mount the Drive Chapter 3 Figure 35 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code B) (17.3) (17.3) (2.7) ➊ ➊ (3.0) ➋ ➋ (23.6) (5.0) (5.0) 1200 (47.2) (9.4) ➌ (3.0) (3.0) 1183 (46.6)
  • Page 74 Chapter 3 Lift and Mount the Drive Figure 36 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Codes L, P, W) (17.3) (17.3) ➊ ➊ (10.6) (3.0) ➋ ➋ (31.5) (5.0) (5.0) 1200 (47.2) (9.4) ➌...
  • Page 75 Lift and Mount the Drive Chapter 3 Figure 37 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code J) (3.0) ➋...
  • Page 76 Chapter 3 Lift and Mount the Drive Figure 38 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 10 (Enclosure Code B) (17.3) (17.3) (17.3) (2.7) ➊ ➊ ➊ (3.0) ➋ ➋ ➋ (5.0) (5.0) (5.0) (23.6) 1800 (70.9) (9.4) ➌...
  • Page 77 Lift and Mount the Drive Chapter 3 Figure 39 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 10 Bottom Access (Enclosure Code B) (3.0) (3.0) (3.0) 1183 (46.6) (5.0) ➋ ➋ ➋ ➊ ➊ ➊ (5.6) (19.7) (19.7) (19.7) ø18.0...
  • Page 78 Chapter 3 Lift and Mount the Drive Figure 40 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 10 (Enclosure Codes L, P, W) (17.3) (17.3) (17.3) ➊ ➊ ➊ (10.6) (3.0) ➋ ➋ ➋ (31.5) (5.0) (5.0) (5.0) 1800 (70.9)
  • Page 79 Lift and Mount the Drive Chapter 3 Figure 41 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 10 Bottom Access (Enclosure Codes L, P, W) (3.0) (3.0) (3.0) 1374 (5.0) (54.1) ➋ ➋ ➋ ➊ ➊ ➊ (11.5) (17.3) (17.3)
  • Page 80 Chapter 3 Lift and Mount the Drive Figure 42 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 10 (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 10 (Enclosure Code J) (3.0) ➊...
  • Page 81 Lift and Mount the Drive Chapter 3 Figure 43 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 10 Bottom Access (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 10 Bottom Access (Enclosure Code J) (3.0) (3.0)

  • Page 82: With Cabinet Options

    Chapter 3 Lift and Mount the Drive Approximate Dimensions - Floor Mount Drives with Cabinet Options Table 6 - Dimension Drawing Index Frame Description Page IP20, NEMA / UL Type 1, MCC Style Cabinet with Cabinet Options Bay, 600 mm (23.6 in.) Deep IP20, NEMA / UL Type 1, MCC Style Cabinet with Wiring Bay, 600 mm (23.6 in.) Deep IP20, NEMA / UL Type 1, MCC Style Cabinet with Wiring Bay and Cabinet Options Bay, 600 mm (23.6 in.) Deep IP20, NEMA / UL Type 1, MCC Style Cabinet with Wiring Bay and Cabinet Options Bay, 600 mm (23.6 in.) Deep, Bottom Access...
  • Page 83 Lift and Mount the Drive Chapter 3 Figure 44 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 Enclosure Code B - 600 mm Deep Drive with Cabinet Options Bay. (17.3) (17.3) (7.1) ➊ ➊ (2.7) ➋ (3.0) (5.0) (23.6)
  • Page 84 Chapter 3 Lift and Mount the Drive Figure 45 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 Enclosure Code B with P14 - 600 mm Deep Drive with Wiring Bay. (17.3) (2.7) (7.2) ➊ ➊ ➊ ➋...
  • Page 85 Lift and Mount the Drive Chapter 3 Figure 46 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 Enclosure Code B - 600 mm Deep Drive with Wiring Bay and Cabinet Options Bay. (17.3) (17.3) (17.3) (2.7) (7.1) ➊...
  • Page 86 Chapter 3 Lift and Mount the Drive Figure 47 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access Enclosure Code B - 600 mm Deep Drive with Wiring Bay and Cabinet Options Bay. (3.0) (8.1) (5.0) ➋...
  • Page 87 Lift and Mount the Drive Chapter 3 Figure 48 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 Enclosure Code L, P, W - 800 mm Deep Drive with Cabinet Options Bay. (17.3) (17.3) ➊ ➊ (10.6) (10.6) ➋...
  • Page 88 Chapter 3 Lift and Mount the Drive Figure 49 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 Enclosure Code L, P, W - 800 mm Deep Drive with Wiring Bay. (17.3) (17.3) ➊ ➊ (10.5) (10.5) ➊...
  • Page 89 Lift and Mount the Drive Chapter 3 Figure 50 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 Enclosure Code L, P, W - 800 mm Deep Drive with Wiring Bay and Cabinet Options Bay. (17.3) (17.3) (17.3) ➊...
  • Page 90 Chapter 3 Lift and Mount the Drive Figure 51 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access Enclosure Code L, P, W - 800 mm Deep Drive with Wiring Bay and Cabinet Options Bay. (3.0) (7.9) (5.0)
  • Page 91 Lift and Mount the Drive Chapter 3 Figure 52 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code J) 800 mm Deep Drive with Cabinet Options Bay. (18.9) ➊...
  • Page 92 Chapter 3 Lift and Mount the Drive Figure 53 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access (Enclosure Code J) 800 mm Deep Drive with Cabinet Options Bay.
  • Page 93 Lift and Mount the Drive Chapter 3 Figure 54 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code J) With P14 - 800 mm Deep Drive with Wiring Bay. (18.9) ➊...
  • Page 94 Chapter 3 Lift and Mount the Drive Figure 55 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access (Enclosure Code J) With P14 - 800 mm Deep Drive with Wiring Bay.
  • Page 95 Lift and Mount the Drive Chapter 3 Figure 56 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 8 (Enclosure Code J) 800 mm Deep Drive with Wiring Bay and Cabinet Options Bay. (18.9) (18.9) ➊...
  • Page 96 Chapter 3 Lift and Mount the Drive Figure 57 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 8 Bottom Access (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor mount Frame 8 Bottom Access (Enclosure Code J) 800 mm Deep Drive with Wiring Bay and Cabinet Options Bay.
  • Page 97 Lift and Mount the Drive Chapter 3 Figure 58 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Enclosure Code B with P14 - 600 mm Deep Drive with Cabinet Options Bay. (17.3) (17.3) (17.3) (2.7) (7.1) ➊...
  • Page 98 Chapter 3 Lift and Mount the Drive Figure 59 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access Enclosure Code B with P14 - 600 mm Deep Drive with Cabinet Options Bay. (3.0) (3.0) (8.1) (5.0) ➋...
  • Page 99 Lift and Mount the Drive Chapter 3 Figure 60 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Enclosure Code B with P14 - 600 mm Deep Drive with Wiring Bay. (17.3) (17.3) (17.3) (2.7) (7.2) ➊ ➊...
  • Page 100 Chapter 3 Lift and Mount the Drive Figure 61 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access Enclosure Code B with P14 - 600 mm Deep Drive with Wiring Bay. (3.0) (3.0) (5.0) ➋ ➋...
  • Page 101 Lift and Mount the Drive Chapter 3 Figure 62 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Enclosure Code B - 600 mm Deep Drive with Cabinet Options Bay and Wiring Bay. (17.3) (17.3) (17.3) (17.3) (2.7) (7.2) ➊...
  • Page 102 Chapter 3 Lift and Mount the Drive Figure 63 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access Enclosure Code B - 600 mm Deep Drive with Cabinet Options Bay and Wiring Bay. (3.0) (3.0) (5.0) ➋...
  • Page 103 Lift and Mount the Drive Chapter 3 Figure 64 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Enclosure Code L, P, W - 800 mm Deep Drive with Cabinet Options Bay. (17.3) (17.3) (17.3) ➊ ➊ ➊...
  • Page 104 Chapter 3 Lift and Mount the Drive Figure 65 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access Enclosure Code L, P, W - 800 mm Deep Drive with Cabinet Options Bay. (3.0) (3.0) (7.9) (5.0) ➋...
  • Page 105 Lift and Mount the Drive Chapter 3 Figure 66 - NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Enclosure Code L, P, W - 800 mm Deep Drive with Wiring Bay. (17.3) (17.3) (17.3) ➊ ➊ ➊ ➊ ➊...
  • Page 106 Chapter 3 Lift and Mount the Drive Figure 67 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access Enclosure Code L, P, W - 800 mm Deep Drive with Wiring Bay. (3.0) (3.0) (7.9) (5.0) (10.6) (10.6) (17.3)
  • Page 107 Lift and Mount the Drive Chapter 3 Figure 68 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Enclosure Code L, P, W - 800 mm Deep Drive with Cabinet Options Bay and Wiring Bay. (17.3) (17.3) (17.3) (17.3) ➊...
  • Page 108 Chapter 3 Lift and Mount the Drive Figure 69 - IP20, NEMA/UL Type 1, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access Enclosure Code L, P, W - 800 mm Deep Drive with Cabinet Options Bay and Wiring Bay. (3.0) (3.0) (7.9)
  • Page 109 Lift and Mount the Drive Chapter 3 Figure 70 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code J) 800 mm Deep Drive with Cabinet Options Bay. (18.9) ➊...
  • Page 110 Chapter 3 Lift and Mount the Drive Figure 71 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access (Enclosure Code J) 800 mm Deep Drive with Cabinet Options Bay.
  • Page 111 Lift and Mount the Drive Chapter 3 Figure 72 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code J) With P14 - 800 mm Deep Drive with Wiring Bay. (18.9) ➊...
  • Page 112 Chapter 3 Lift and Mount the Drive Figure 73 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access (Enclosure Code J) 800 mm Deep Drive with Wiring Bay.
  • Page 113 Lift and Mount the Drive Chapter 3 Figure 74 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 (Enclosure Code J) 800 mm Deep Drive with Cabinet Options Bay and Wiring Bay. (18.9) (18.9) ➊...
  • Page 114 Chapter 3 Lift and Mount the Drive Figure 75 - IP54, NEMA 12, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access (Enclosure Codes K and Y) IP54, UL Type 12, MCC Style Cabinet, Floor Mount Frame 9 Bottom Access (Enclosure Code J) 800 mm Deep Drive with Cabinet Options Bay and Wiring Bay.
  • Page 115 Lift and Mount the Drive Chapter 3 Figure 76 - Bus Bar Dimensions (AC Input) 1854 (73.0) R / L1 S / L2 T / L3 1666 (65.6) 1501 (59.1) 1336 ➊ (52.6) 1171 (46.1) 1006 (39.6) U / T1 V / T2 W / T3 (33.1)
  • Page 116 Chapter 3 Lift and Mount the Drive Figure 77 - Bus Bar Dimensions (Common DC Input) Control Rail 1854 (73.0) 1171 (46.1) 1499 (59.0) 1006 1436 (39.6) (57.0) U / T1 V / T2 (33.1) W / T3 (33.0) (26.4) UPS Rail (31.0) (20.1)
  • Page 117 Lift and Mount the Drive Chapter 3 Figure 78 - Bus Bar Dimensions (MCC Bus) 1301.8 1301.8 (51.25) (51.25) 1136.7 971.6 (44.75) (38.25) 971.6 (38.25) AC Input Drive Common DC Input Drive Dimensions are in millimeters and (inches). Rockwell Automation Publication 750-IN001O-EN-P - October 2014...

  • Page 118: Release Drive Assembly From Cabinet

    Chapter 3 Lift and Mount the Drive Release Drive Assembly From To access the interior of the drive cabinet to complete installation and power wiring connections, remove the drive assembly from the cabinet. Cabinet Before removing the drive assembly, be sure the cabinet is in its intended IMPORTANT installed position.
  • Page 119 Lift and Mount the Drive Chapter 3 Figure 79 - Side Shield and Bus Bar Connections ➊ ➊ ➍ ➍ ➋ ➍ ➍ ➌ ➌ AC Input Drive Common DC Input Drive Description Torque Recommended Tool Converter input power connections. 22.6 N•m (200 lb•in) T45 hexalobular (Torx) DC bus connections (if equipped).
  • Page 120 Chapter 3 Lift and Mount the Drive Figure 80 - Drive-To-Cabinet Connections ➎ ➎ ➎ ➏ ➏ ➏ ➏ ➏ ➐ ➐ ➏ ➑ ➑ ➐ ➑ ➐ ➐ ➐ ➐ ➐ ➐ AC Input Drive Shown Description Torque Recommended Tool Converter-to-vent hood anchor bolts (2 places).

  • Page 121: Fiber-Optic Cables

    Lift and Mount the Drive Chapter 3 Fiber-Optic Cables Fiber-optic cables have a minimum bend radius of 50 mm (2 in.). If cables are IMPORTANT over bent, damage will occur. For Frame 8 drives, the fiber-optic cables used to connect the fiber interface IMPORTANT board to both the converter (AC Input) / DC precharge (DC Input) control board and the inverter power layer interface board must be the same length.
  • Page 122 Chapter 3 Lift and Mount the Drive 2. Disconnect the HIM cable . 3. Disconnect the 24V wire harness from TB1 and P14 on the fiber interface board. 4. Disconnect any fiber-optic cables from the fiber interface board. This step is not necessary on Frame 8 drives. 5.

  • Page 123: Disconnect Wire Connections - No Drive Control Pod

    Lift and Mount the Drive Chapter 3 Disconnect Wire Connections This procedure applies to Frame 8 drives with a remotely mounted drive control pod (up to 23 m or 75 ft away) and to the right hand cabinets of Frame 9 and - No Drive Control Pod larger drives.
  • Page 124 Chapter 3 Lift and Mount the Drive 4. Open the three releasable cable ties along the right inside wall of the drive control pod. ➌ ➊ ➋ 5. Without bending the cables to a radius less than 50 mm (2 in.), lift the 24V wire harness and fiber-optic cable out of the drive control pod.

  • Page 125: Disconnect Control And Power Wire Harnesses

    Lift and Mount the Drive Chapter 3 Disconnect Control and AC Input Drives Power Wire Harnesses 1. Disconnect the cabinet fan /cabinet blower assembly wiring harness from TB2-3 and TB2-4. 2. Disconnect the cabinet shunt trip harness (if used) from TB2-1 and TB2-2.
  • Page 126 Chapter 3 Lift and Mount the Drive Common DC Input Drives 1. Disconnect the cabinet fan /cabinet blower assembly harnesses from TB2-5 and TB2-6. 2. Disconnect the 120/240V control power input harness from TB2-3 and TB2-4. 3. Disconnect 120V UPS control power input (if used) from TB2-1 and TB2-2.

  • Page 127: Release Cabinet Options Assembly From Cabinet

    Lift and Mount the Drive Chapter 3 Release Cabinet Options To access the interior of the cabinet options cabinet to complete installation and power wiring connections, remove the cabinet options assembly from the cabinet. Assembly From Cabinet Before removing the cabinet options assembly, be sure the cabinet is in its IMPORTANT intended installed position.
  • Page 128 Chapter 3 Lift and Mount the Drive Disconnect Cabinet Options Wiring and Electrical Connections Figure 82 - Cabinet Options Wire Harness and Electrical Connections ➋ ➌ ➌ ➍ ➍ ➎ ➎ Description Torque Recommended Tool Thermostat connection (plug). AC Input connections (12 places) 22.4 N•m (200 lb•in) T45 Hexalobular driver with ~457 mm (18 in) extension...

  • Page 129: Prepare The Roll-Out Cart

    Lift and Mount the Drive Chapter 3 Prepare the Roll-Out Cart The 20-750-CART1-F8 Roll-out Cart is required to remove the drive assembly from Floor Mount Frame 8…10 drive cabinets. Figure 83 - Roll-out Cart Dimensions 962.5 (37.9) 840.1 (33.1) 290.2 (11.4) 167.8 (6.6)
  • Page 130 Chapter 3 Lift and Mount the Drive The Roll-out Cart can be adjusted for both reach and height. ➋ ➊ Description Adjustment for Curb Offset/Reach: 0…114 mm (0…4.5 in.) Adjustable Curb Height: 0…182 mm (0…7.2 in.) Figure 84 - Roll-out Cart Features ➌...
  • Page 131 Lift and Mount the Drive Chapter 3 Adjust Roll-Out Cart Height Using Threaded Studs and Nuts The height of the Roll-out Cart deck can be adjusted using the threaded leveling studs and nuts. • Maximum height = 155.5 mm (6.1 in.) •...
  • Page 132 Chapter 3 Lift and Mount the Drive Adjust Roll-Out Cart Height Using Spacers The height of the Roll-out Cart deck can be adjusted using the I-beam spacers provided. ➊ ➋ Description Four 38.1 mm (1.5 in.) spacers Two 76.2 mm (3.0 in.) spacers Spacer Height Combinations Each of the base heights below have adjustment range of +30.0 mm (+1.2 in.) and -9.5 mm (-0.4 in.).
  • Page 133 Lift and Mount the Drive Chapter 3 1. Remove the Roll-out Cart deck by removing the top nuts of the four threaded leveling studs. M10 x 1.5 17 mm 2. Lift the deck off of the four threaded leveling studs. Rockwell Automation Publication 750-IN001O-EN-P - October 2014...
  • Page 134 Chapter 3 Lift and Mount the Drive 3. Remove the bolts securing the casters to chassis. M6 x 1.0 10 mm 4. Select the spacer or spacers required. Combine spacers using bolts provided as needed. M6 x 1.0 10 mm 11.8 N•m (104 lb•in) Rockwell Automation Publication 750-IN001O-EN-P - October 2014...
  • Page 135 Lift and Mount the Drive Chapter 3 5. Bolt the spacer or spacer assembly to the bottom of the cart chassis. M6 x 1.0 10 mm 11.8 N•m (104 lb•in) 6. Bolt the cross beams to the bottom of the spacers. M6 x 1.0 10 mm 11.8 N•m (104 lb•in)
  • Page 136 Chapter 3 Lift and Mount the Drive 7. Bolt the casters to the bottom spacer. M6 x 1.0 10 mm 11.8 N•m (104 lb•in) 8. Determine reach required and install the deck in Position A or Position B. See next section for details. M10 x 1.5 17 mm Rockwell Automation Publication 750-IN001O-EN-P - October 2014...
  • Page 137 Lift and Mount the Drive Chapter 3 Adjust Roll-Out Cart Reach Figure 85 - Reach Position A (3.1) Figure 86 - Reach Position B (5.6) ATTENTION: A tip over hazard exists. To guard against death, serious personal injury, and/or equipment damage, verify the Drive Stop (see Figure 84) is in the same position as the corresponding threaded leveling studs.

  • Page 138: Remove Drive Assembly Or Cabinet Options Assembly

    Chapter 3 Lift and Mount the Drive Remove Drive Assembly or This section assumes that the steps in Release Drive Assembly From Cabinet Release Cabinet Options Assembly From Cabinet Prepare the Roll-Out Cart Cabinet Options Assembly have been completed. 1. Carefully push the prepared Roll-out Cart to the front of the drive cabinet. Rockwell Automation Publication 750-IN001O-EN-P - October 2014...
  • Page 139 Lift and Mount the Drive Chapter 3 2. Use the alignment track to center the Roll-out Cart and engage the two retaining clips. Rockwell Automation Publication 750-IN001O-EN-P - October 2014...
  • Page 140 Chapter 3 Lift and Mount the Drive Drive Assembly – Floor Mount Frames 8…10 Use the handle above the fan intake to slowly and smoothly pull the drive assembly on to the Roll-out Cart. ATTENTION: This drive has a high center of gravity and a tip-over hazard exists. To guard against death, serious personal injury, and/or equipment damage, do not subject the drive to high rates of acceleration or deceleration while transporting.
  • Page 141 Lift and Mount the Drive Chapter 3 Cabinet Options Assembly – Floor Mount Frames 9 and 10 Use the two handles on each side of cabinet options assembly to slowly and smoothly pull the assembly on to the Roll-out Cart. Refer to page 128 for information on related electrical connections.
  • Page 142 Chapter 3 Lift and Mount the Drive 3. Engage and tighten the capture screws to lock the drive assembly or cabinet options assembly to the Stop. 4. Release the retaining clips to roll the drive assembly or cabinet options assembly away from the cabinet. ATTENTION: The drive assembly and cabinet options assembly have a high center of gravity and a tip over hazard exists.

  • Page 143: Remove Dc Back Bus Guard - Common Dc Input Drives

    Lift and Mount the Drive Chapter 3 Remove DC Back Bus Guard - To complete the power wiring connections in the Common DC Input drive cabinet, remove the DC Back Bus Guard to access the power terminals. Common DC Input Drives 7/16 in.

  • Page 144: Reinstall Drive Assembly Or Cabinet Options Assembly

    Chapter 3 Lift and Mount the Drive Reinstall Drive Assembly or After cabinet installation and power wiring is complete, reinstall the drive assembly or cabinet options assembly in the cabinet. Cabinet Options Assembly 1. Align the Roll-out Cart and drive assembly or cabinet options with the cabinet and lock into position according to the procedures described in Remove Drive Assembly or Cabinet Options Assembly on page 138.

  • Page 145: Power Wiring

    Chapter Power Wiring Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed. All items must be read and understood before the actual installation begins. ATTENTION: The following information is merely a guide for proper installation.
  • Page 146 Chapter 4 Power Wiring Figure 87 - Typical Grounding R (L1) U (T1) S (L2) V (T2) T (L3) W (T3) SHLD Shield Termination - SHLD The Shield terminal (see page 149) provides a grounding point for the motor cable shield. It must be connected to an earth ground by a separate continuous lead.

  • Page 147: Power Cable Types Acceptable For 200

    Power Wiring Chapter 4 Power Cable Types For detailed information on a variety of cable types that are acceptable for drive installations, refer to Wiring and Grounding Guidelines for Pulse Width Acceptable for 200…600 Modulated (PWM) AC Drive, publication DRIVES-IN001. Volt Installations ATTENTION: National Codes and standards (NEC, BSI and so forth) and local codes outline provisions for safely installing electrical equipment.
  • Page 148 Chapter 4 Power Wiring Table 8 - Wall Mount Frames 6 and 7 Power Terminal Block Frame Maximum Lug Recommended Terminal Bolt Size Recommended Tool Width Torque 34.6 mm (1.36 in.) 11.3 N•m (100 lb•in) M8 x 1.25 13 mm Hex Socket 43.5 mm (1.71 in.) 11.3 N•m (100 lb•in) M8 x 1.25...

  • Page 149: Three-Phase Terminal Locations

    Power Wiring Chapter 4 Three-Phase Terminal Figure 88 - Wall Mount Frames 1…5 Power Terminal Block and Termination Point Locations Locations ➍ ➌ ➌ ➌ ➊ ➎ ➋ ➊ ➋ ➊ Wall Mount Frame 1 ➋ Wall Mount Frame 2 Wall Mount Frame 3 ➌...
  • Page 150 Chapter 4 Power Wiring Figure 89 - Wall Mount Frames 6 and 7 Power Terminal and Termination Point Locations ➍ ➎ ➍ ➌ ➍ ➋ ➊ Wall Mount Frame 6 ➎ ➌ ➊ ➋ Wall Mount Frame 7 400/480V drives shown. Name Description Power Terminals...

  • Page 151: Wall Mount Frames 1

    Power Wiring Chapter 4 Wall Mount Frames 1…7 AC Frame Power Terminal Blocks Input Power Terminals (1) (2) When nuts are fully seated on the Frame 6 power terminals, the stud will not extend beyond the top edge of the nut. Thread engagement is sufficient for a secure connection.
  • Page 152 Chapter 4 Power Wiring Table 10 - Terminal Designations Terminal Description Notes DC Bus (+) DC Input Power or Dynamic Brake Chopper DC Bus (–) DC Input Power or Dynamic Brake Chopper DC Brake (+) Dynamic Brake Resistor Connection (+) DC Brake (–) Dynamic Brake Resistor Connection (–) U (T1)

  • Page 153: Wall Mount Frames 5

    Power Wiring Chapter 4 Wall Mount Frames 5…7 Figure 90 - Wall Mount Frame 5 Common DC Input Power Terminal and Termination Point Locations Common DC Input Terminal ➍ Locations ➎ ➌ ➋ ➋ ➊ Wall Mount Frame 5 Name Description Power Terminal Connections +DC, -DC, U/T1, V/T2, W/T3...
  • Page 154 Chapter 4 Power Wiring Figure 91 - Wall Mount Frames 6 and 7 Common DC Input Power Terminal and Termination Point Locations ➍ ➎ ➍ ➊ ➋ ➌ Wall Mount Frame 6 ➎ ➊ ➋ ➌ Wall Mount Frame 7 Name Description Power Terminals...

  • Page 155: Wall Mount Frames 5

    Power Wiring Chapter 4 Wall Mount Frames 5…7 Frame Power Terminal Blocks Common DC Input Power Terminals (1) Dynamic Brake Resistor Terminals are optional on Frame 6 and 7 drives: catalog number position 12. Refer to Catalog Number Explanation on page Table 11 - Common DC Input Terminal Designations Terminal...

  • Page 156: Floor Mount Frames 8

    Chapter 4 Power Wiring Floor Mount Frames 8…10 Figure 92 - Bus Bar Locations, AC Input Drives Bus Bar Locations ➍ R / L1 ➊ S / L2 T / L3 ➎ ➋ DC– U / T1 ➌ V / T2 W / T3 ➍...
  • Page 157 Power Wiring Chapter 4 Figure 93 - Bus Bar and AC Power Rail Locations, Common DC Input Floor Mount Drives ➌ ➍ Neutral ➎ ➐ ➊ DC– ➏ U / T1 Neutral ➋ V / T2 W / T3 ➌ Frame 8 Table 12 - Floor Mount Frame 8 Common DC Input Name...
  • Page 158 Chapter 4 Power Wiring Figure 94 - Bus Bar Locations, Floor Mount Frame 8 Option P14 Wiring Bay ➌ (38.0) R / L1 ➊ S / L2 T / L3 L-brackets (2 per phase) U / T1 ➋ V / T2 W / T3 (36.9) ➌...

  • Page 159: Floor Mount Cabinet Options Bay

    Power Wiring Chapter 4 Floor Mount Cabinet Options Figure 95 - Bus Bar Locations, Floor Mount Frame 9 Cabinet Options Bay (Cabinet Options Assembly Removed) ➌ (38.0) R / L1 ➊ S / L2 T / L3 L-brackets (4 per phase) U / T1 ➋...
  • Page 160 Chapter 4 Power Wiring Option P3 or P5 Disconnect Switch Wiring Clearance 452.6 (17.8) 500.8 (19.7) Rockwell Automation Publication 750-IN001O-EN-P - October 2014...

  • Page 161: Floor Mount Frames 8

    Power Wiring Chapter 4 Floor Mount Frames 8…10 The following table describes the cabling options available for each Floor Mount Frames 8…10 drive enclosure. Refer to pages 70…114 for conduit plate Power Wiring Options dimensions. Adequate Spacing Possible – Evaluation is Required Not Possible –...

  • Page 162: Floor Mount Frames 8

    Chapter 4 Power Wiring Floor Mount Frames 8…10 Frame 8 drives and larger utilize movable L-bracket assemblies to connect AC line input power, output to motor, and DC power to the extruded bus bars at the Power Terminal L-Brackets back of the cabinet. Wiring must be connected to the L-brackets using customer- supplied lugs (either crimp or mechanical type) and customer-supplied hardware.
  • Page 163 Power Wiring Chapter 4 Figure 97 - Standard Barrel Lugs: Approximate Maximum Dimensions 44.5 ø 12.7 (1.75) (0.5) 31.8 (1.25) 127.0 (5.0) Wires with appropriate terminals can be bolted to both sides of the L-brackets if required. Frame 8 drives include two L-brackets per phase, allowing up to four conductors per phase.

  • Page 164: Recommended Motor Cable Spacing

    Chapter 4 Power Wiring Recommended Motor Cable Frame 8 and larger drives typically require multiple conductors in parallel. Wire size and number of conductors must be determined by the customer based on Spacing - Floor Mount drive rated current, local codes, operating conditions, and specific application Frames 8 and Larger needs.
  • Page 165 Power Wiring Chapter 4 Figure 100 - Top And Bottom Entry Power Connection Example AC Input DC Input AC Output Verify that all lug fasteners and L-brackets are properly torqued to 38.0 N•m IMPORTANT (336 lb•in). Torque down or remove any unused L-brackets. Rockwell Automation Publication 750-IN001O-EN-P - October 2014...
  • Page 166 Chapter 4 Power Wiring Figure 101 - Floor Mount Drives Cabinet Clearances (2.7) (10.6) (4.0) (4.0) (23.6) (31.5) Dimensions are in millimeters and (inches). Rockwell Automation Publication 750-IN001O-EN-P - October 2014...

  • Page 167: Fuse And Circuit Breaker Ratings

    Power Wiring Chapter 4 Fuse and Circuit Breaker The tables on the following pages provide recommended AC line input fuse and circuit breaker information. See Fusing and Circuit Breakers on the next page for Ratings UL and IEC requirements. Sizes listed are the recommended sizes based on 40 °C (104 °F) and the U.S.
  • Page 168 Chapter 4 Power Wiring Fusing The recommended fuse types are listed below. If available current ratings do not match those listed in the tables provided, choose the next higher fuse rating. • IEC – BS88 (British Standard) Parts 1 & 2, EN60269-1, Parts 1 & 2 type gG or equivalent should be used.
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  • Page 184: Motor Overload Protection

    Chapter 4 Power Wiring Motor Overload Protection Electronic Motor Overload Protection: Class 10 motor overload protection according to NEC article 430 and motor over-temperature protection according to NEC article 430.126 (A)(2). UL 508C File E59272. Short Circuit Current Rating Maximum Short Circuit Rating: 200,000 Amps RMS symmetrical (20F &...

  • Page 185: Short Circuit Current Ratings - Floor Mount Drives With Cabinet Options

    Power Wiring Chapter 4 Short Circuit Current Ratings Default ratings (no added protection) shown. A“•” indicates ratings that can be achieved with additional protection. - Floor Mount Drives with Cabinet Options Short Circuit Current Rating (kA) Drive Catalog Duty Circuit Breaker Circuit Breaker with Input Contactor Molded Case Switch Only Molded Case Switch with Input Contactor...
  • Page 186 Chapter 4 Power Wiring Short Circuit Current Rating (kA) Circuit Breaker with Input Contactor Molded Case Switch Only Molded Case Switch with Input Contactor Drive Catalog Duty Circuit Breaker Number Cycle Only (P3) (P3 with P11) (P5) (P5 with P11) 400 Volt AC Input 21G…C910 21G…C1K0...
  • Page 187 Power Wiring Chapter 4 Short Circuit Current Rating (kA) Drive Catalog Duty Circuit Breaker Circuit Breaker with Input Contactor Molded Case Switch Only Molded Case Switch with Input Contactor Number Cycle Only (P3) (P3 with P11) (P5) (P5 with P11) 480 Volt AC Input 21G…D430 30 or...
  • Page 188 Chapter 4 Power Wiring Short Circuit Current Rating (kA) Circuit Breaker with Input Contactor Molded Case Switch Only Molded Case Switch with Input Contactor Drive Catalog Duty Circuit Breaker Number Cycle Only (P3) (P3 with P11) (P5) (P5 with P11) 480 Volt AC Input 21G…D800 21G…D960...
  • Page 189 Power Wiring Chapter 4 Short Circuit Current Rating (kA) Drive Catalog Duty Circuit Breaker Circuit Breaker with Input Contactor Molded Case Switch Only Molded Case Switch with Input Contactor Number Cycle Only (P3) (P3 with P11) (P5) (P5 with P11) 600 Volt AC Input 21G…E295 •...
  • Page 190 Chapter 4 Power Wiring Short Circuit Current Rating (kA) Circuit Breaker with Input Contactor Molded Case Switch Only Molded Case Switch with Input Contactor Drive Catalog Duty Circuit Breaker Number Cycle Only (P3) (P3 with P11) (P5) (P5 with P11) 600 Volt AC Input 21G…E825 21G…E900...

  • Page 191: Input Contactor Precautions

    The most common causes are: • Wiring AC line to drive output or control terminals. • Improper bypass or output circuits not approved by Allen-Bradley. • Output circuits which do not connect directly to the motor.

  • Page 192: Drives With Cabinet Options

    Chapter 4 Power Wiring Drives with Cabinet Options Power Disconnects Option Code Applicable Description Frame Input Thermal 8…10 This option is for disconnecting drive power. All breakers include flange style handle Magnetic Circuit operators that are door interlocking and padlockable. Breaker Input Non-Fused 8 Only...
  • Page 193 Power Wiring Chapter 4 Transformer Panel Option Code Applicable Description Frame Fuses – 8 (IP54 FU9,FU10 (690VAC) 690 VAC, 6A, IEC gl-gG enclosures FU9,FU10 (400,480,600VAC) 600 VAC, 6A, Class CC only.) FU11 600 VAC, 5A, Class CC 9 (All FU12 (120VAC) 600 VAC, 6A, Class CC enclosures.) FU12 (230VAC)

  • Page 194: Input Power Circuit Breakers And Disconnect Switches

    Chapter 4 Power Wiring Input Power Circuit Breakers Refer to page 17 for an explanation of where to locate drive ratings on the nameplate. and Disconnect Switches Table 15 - 400V, 50 Hz Input - Code P3 Thermal Magnetic Circuit Breaker Options Amps Duty Line Side Terminal...
  • Page 195 Power Wiring Chapter 4 Table 17 - 480V, 60 Hz Input - Code P3 Thermal Magnetic Circuit Breaker Options Amps Duty Line Side Terminal Terminal Size Recommended Torque Lugs Heavy 140G-M-TLA23 (2) 250…500 MCM kit of 3 31 N•m (274 lb•in) Normal 140G-M-TLA23 (2) 250…500 MCM kit of 3...
  • Page 196 Chapter 4 Power Wiring Table 19 - 600V, 50 Hz Input - Code P3 Thermal Magnetic Circuit Breaker Options Amps Duty Line Side Terminal Terminal Size Recommended Torque Lugs Heavy 140G-M-TLA23 (2) 250…500 MCM kit of 3 31 N•m (274 lb•in) Heavy 140G-M-TLA23 (2) 250…500 MCM kit of 3...
  • Page 197 Power Wiring Chapter 4 Table 21 - 690V, 60 Hz Input - Code P3 Thermal Magnetic Circuit Breaker Options Amps Duty Line Side Terminal Terminal Size Recommended Torque Lugs Heavy 140G-M-TLA23 (2) 250…500 MCM kit of 3 31 N•m (274 lb•in) Heavy 140G-M-TLA23 (2) 250…500 MCM kit of 3...

  • Page 198: Cabinet Options Bay Accessories

    Chapter 4 Power Wiring Cabinet Options Bay Figure 102 - Accessory Overview Accessories ➊ ➋ ➌ ➍ ➎ ➏ Floor Mount Frame 8 Floor Mount Frame 9 Description Floor Mount Drive Frame(s) Outlet Blower (Frame 9) Circuit Breaker / Molded Case Switch 8, 9 Input or Output Contactor (Optional) Transformer Panel...
  • Page 199 Power Wiring Chapter 4 Figure 103 - Option P3 or P5 Disconnect ➊ ➌ P3 or P5 ➋ Drive Motor U / T1 V / T2 W / T3 ➍ Floor Mount Frame 8 Floor Mount Frame 9 Name Description R/L1, S/L2, T/L3 Three-phase input power connection.
  • Page 200 Chapter 4 Power Wiring Figure 104 - Option P3 or P5 Disconnect and Option P11 Input Contactor (Floor Mount Frame 8 Only) ➊ P3 or P5 ➋ Drive Motor U / T1 V / T2 W / T3 ➌ Name Description R/L1, S/L2, T/L3 Three-phase input power connection.
  • Page 201 Power Wiring Chapter 4 Figure 105 - Option P3 or P5 Disconnect, Option P11 Input Contactor, and Option L1 or L3 Input Reactor (Floor Mount Frame 8 Only) ➊ P3 or P5 ➋ L1 or L3 Drive Motor U / T1 V / T2 W / T3 ➌...
  • Page 202 Chapter 4 Power Wiring Figure 106 - Option P3 or P5 Disconnect, Option P11 Input Contactor, and Option L2 or L4 Output Reactor (Floor Mount Frame 8 Only) ➊ P3 or P5 ➋ Drive L2 or L4 Output Terminal Motor ø15 (0.6) 4 Places 44.5...
  • Page 203 Power Wiring Chapter 4 Figure 107 - Option P3 or P5 Disconnect, Option P12 Output Contactor, and Option L2 or L4 Output Reactor (Floor Mount Frame 8 Only) ➊ P3 or P5 ➋ Drive L2 or L4 Output Terminal Motor ø15 (0.6) 4 Places 44.5...
  • Page 204 Chapter 4 Power Wiring Figure 108 - Option P3 or P5 Disconnect and Option L1 or L3 Input Reactor ➊ P3 or P5 ➋ ➌ L1 or L3 Drive Motor U / T1 V / T2 W / T3 ➍ Floor Mount Frame 8 Floor Mount Frame 9 Name...
  • Page 205 Power Wiring Chapter 4 Figure 109 - Option P3 or P5 Disconnect and Option L2 or L4 Output Reactor ➊ P3 or P5 ➋ ➎ Drive L2 or L4 Output Terminal Motor ➌ ➍ U / T1 V / T2 W / T3 ø15 (0.6) 4 Places...
  • Page 206 Chapter 4 Power Wiring Figure 110 - Option P3 or P5 Disconnect and Option P12 Output Contactor (Floor Mount Frame 8 Only) ➊ P3 or P5 ➋ Drive Motor ➍ ➌ Name Description R/L1, S/L2, T/L3 Three-phase input power connection. Three-phase input ground.
  • Page 207 Power Wiring Chapter 4 Table 23 - 400V, 50 Hz Input - Code P12 Output Contactor Options (Floor Mount Frame 8 Only) Amps Duty Contactor Cat. No. Recommended Torque Heavy 100-D420EA11 17 N•m (150 lb•in) Normal 100-D630EA11 68 N•m (600 lb•in) Heavy 100-D630EA11 68 N•m (600 lb•in)
  • Page 208 Chapter 4 Power Wiring Table 25 - 600V, 50 Hz Input - Code P12 Output Contactor Options (Floor Mount Frame 8 Only) Amps Duty Contactor Cat. No. Recommended Torque Heavy 100-D420ED11 17 N•m (150 lb•in) Heavy 100-D420ED11 17 N•m (150 lb•in) Normal 100-D420ED11 17 N•m (150 lb•in)

  • Page 209: Drive Power Jumper Configuration

    Power Wiring Chapter 4 Drive Power Jumper PowerFlex 750-Series drives contain protective MOVs and common mode capacitors that are referenced to ground. To guard against drive damage and/or Configuration operation problems, these devices must be properly configured according to Table MOV, AC EMI Capacitor, and Common Mode Capacitor Circuits Figure 111 - MOV and AC EMI Capacitor Phase to Ground (Wall Mount Frames 1…7) R/L1...
  • Page 210 Chapter 4 Power Wiring Wall Mount Frames 1…7 PowerFlex 750-Series drives, Frames 1…7, leave the factory with Jumpers PE- IMPORTANT A and PE-B in one of two possible configurations. Reconfigure these jumpers based on the power source type available. Table 27 - Power Jumper Default Configurations Cat.
  • Page 211 Power Wiring Chapter 4 Table 30 - Recommended Power Jumper Configurations Floor Mount Frames 8…10 Power Source Type Jumper PE-A1 Jumper PE-A2 Jumper PE-B Benefits Of Correct Configuration on Power (MOV) (Input Filter Caps) (DC Bus Common Source Type mode Caps) Non-Solid Ground Disconnected Disconnected...
  • Page 212 Chapter 4 Power Wiring Wall Mount Frames 2…5 Power Jumper Screw Removal and Storage Wall/Flange Mount Frames 2…5 use jumper screws to complete an electrical connection when installed. Install or remove jumper screws according to the recommendations in Table ATTENTION: Hazard of equipment damage exists if jumpers are not properly disconnected.
  • Page 213 Power Wiring Chapter 4 Wall Mount Frames 1, 6, and 7 Power Jumper Wire Removal and Storage Wall/Flange Mount Frames 1, 6, and 7 use jumper wires to complete an electrical connection when installed. Install or remove jumper wires according to the recommendations in Table ATTENTION: Hazard of equipment damage exists if jumpers are not properly...
  • Page 214 Chapter 4 Power Wiring Figure 117 - Wall Mount Frame 6 Jumper Wire Locations Disconnected Connected Common Mode PE-B PE-B When jumper wires are connected: • Recommended torque (screws and nuts) = 1.36 N•m (12.0 lb•in) • Recommended hex socket = 7 mm •...
  • Page 215 Power Wiring Chapter 4 Figure 118 - Wall Mount Frame 7 Jumper Wire Locations Disconnected Connected Common Mode When jumper wires are connected: • Recommended torque (screws and nuts) = 1.36 N•m (12.0 lb•in) • Recommended hex socket = 7 mm •...
  • Page 216 Chapter 4 Power Wiring Floor Mount Frames 8…10 Drive Assembly Jumper Removal and Storage Frame 8…10 drive assemblies use jumper plugs to complete an electrical connection when installed. Install or remove jumper plugs according to the recommendations in Table ATTENTION: Hazard of equipment damage exists if jumpers are not properly disconnected or are set differently between drive assemblies.
  • Page 217 Power Wiring Chapter 4 Figure 120 - Drive Assembly PE-A1 MOV and PE-A2 Input Filter Caps Jumper Location Connected Disconnected Connected Disconnected PE-A1 and GND positions on early production drives. When the PE-A1 jumper wire is connected: • Recommended torque = 1.8 N•m (16.0 lb•in) •...
  • Page 218 Chapter 4 Power Wiring Notes: Rockwell Automation Publication 750-IN001O-EN-P - October 2014...
  • Page 219 Chapter I/O Wiring Important points to remember about I/O wiring: • Always use copper wire. • Wire with an insulation rating of 600V or greater is recommended. • Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot).

  • Page 220: I/O Terminal Blocks

    Chapter 5 I/O Wiring I/O Terminal Blocks Table 31 - Main Control Board I/O Terminal Block Specifications Name Wire Size Range Torque Strip Length Maximum Minimum Maximum Recommended 753 Control Module TB1, TB2, and 2.5 mm 0.3 mm 0.25 N•m 0.2 N•m 6 mm (14 AWG)
  • Page 221 I/O Wiring Chapter 5 Table 35 - I/O Wire Recommendations Type Wire Type(s) Description Min. Insulation Rating (1) (2)(3) Standard Analog I/O – 0.750 mm (18AWG), twisted pair, 100% shield with drain. 300V, Signal 75…90 °C Remote Pot – 0.750 mm (18AWG), 3 conductor, shielded.

  • Page 222: Access Drive Control Pod

    Chapter 5 I/O Wiring Access Drive Control Pod 1. Remove drive cover Wall Mount Frames 1…5 – Squeeze locking tabs and pull out bottom of cover. – Pull cover down and away from the chassis. Wall Mount Frames 6…7 – Loosen door screws. –...
  • Page 223 I/O Wiring Chapter 5 Floor Mount Frames 8…10 – Remove top screws. – Loosen bottom screws. – Remove the right front cover. Rockwell Automation Publication 750-IN001O-EN-P - October 2014...
  • Page 224 Chapter 5 I/O Wiring 2. Frame 1 – Lift the chassis cover. Frames 2…7 – Lift the Human Interface Module (HIM) cradle. Wall Mount Frame 1 – Loosen the retention screw. – Use a screwdriver to release the chassis cover locking tabs. –...
  • Page 225 I/O Wiring Chapter 5 Wall Mount Frames 2…7 – Loosen the retention screw. – Lift the cradle until the latch engages. Floor Mount Frames 8…10 – Loosen the retention screw. – Lift the cradle until the latch engages. Rockwell Automation Publication 750-IN001O-EN-P - October 2014...

  • Page 226: Powerflex 753 Main Control Board

    Chapter 5 I/O Wiring PowerFlex 753 Main Control Board SK-R1-MCB1-PF753 Table 36 - 753 Main Control Board Details No. Name Description HIM Connector DPI Port 1 (HIM Cradle) connection. Fan Connector Power supply for internal cooling fan (Frames 2 & 3). Battery Receptacle User installed CR1220 lithium coin cell battery provides power to the Real Time Clock (Optional, not supplied).
  • Page 227 I/O Wiring Chapter 5 Table 38 - TB1 Terminal Designations Terminal Name Description Related Param Ao0– Analog Out 0 (–) Bipolar, ±10V , 11 bit & sign, 2 k ohm minimum load. Ao0+ Analog Out 0 (+) 4-20 mA , 11 bit & sign, 400 ohm maximum load.

  • Page 228: Powerflex 755 Main Control Board

    Chapter 5 I/O Wiring PowerFlex 755 Main Control Wall Mount Frames 1…7 Board SK-R1-MCB1-PF755 Table 41 - Control Board Details No. Name Description HIM Connector DPI Port 1 (HIM Cradle) connection. Fan Connector Power supply for internal cooling fan (Frames 2 & 3). Battery Receptacle User installed CR1220 lithium coin cell battery provides power to the Real Time Clock (Optional, not supplied).
  • Page 229 I/O Wiring Chapter 5 Floor Mount Frames 8…10 ➊ ➋ ➌ SK-R1-MCB1-F8 ➍ ➎ ➏ ➐ ➑ Table 43 - Control Board Details No. Name Description HIM Connector DPI Port 1 (HIM Cradle) connection. Fan Connector Power supply for internal cooling fan. Battery Receptacle User installed CR1220 lithium coin cell battery provides power to the Real Time Clock (Optional, not supplied).

  • Page 230: Hardware Enable Circuitry

    Chapter 5 I/O Wiring Hardware Enable Circuitry Each main control board has one digital input, Digital Input 0, that can be used as a general purpose programmable input, or by removal of a jumper, configured as a dedicated hardware enable, which is unaffected by parameter settings. •...
  • Page 231 I/O Wiring Chapter 5 Figure 123 - PowerFlex 755 - ENABLE Jumper Location (Floor Mount Frames 8…10) Rockwell Automation Publication 750-IN001O-EN-P - October 2014...

  • Page 232: Safety Enable Circuitry

    Chapter 5 I/O Wiring Safety Enable Circuitry The drive ships with the safety enable jumper (SAFETY) installed. This jumper must be removed when using the safe torque off or speed monitoring safety options. Failure to remove the jumper when using either safety option will cause the IMPORTANT drive to fault when a start command is issued.

  • Page 233: Powerflex 755 Fiber Optic Interface Board

    I/O Wiring Chapter 5 PowerFlex 755 Fiber Optic Figure 126 - Floor Mount Frames 8…10 Interface Board ➊ SK-R1-FIB1-F8 ➋ ➌ P1 P2 P3 ➍ Table 45 - Fiber Interface Board Details No. Name Description Main Control Board Connector 98 pin main control board interface connection. Connections for user-supplied 24 volt power.

  • Page 234: Ac Input Drive Control And Power Terminal Block

    Chapter 5 I/O Wiring AC Input Drive Control and Figure 127 - Floor Mount Frames 8…10 Power Terminal Block AC Input Drive Control Panel Table 48 - TB2 Terminal Designations Fixed I/O Terminal Name Description Rating Related Param SHUNT TRIP Output Relay common 125V AC, 10 A max., 16 on...

  • Page 235: Common Dc Input Drive Control And Power Terminal Blocks

    I/O Wiring Chapter 5 Common DC Input Drive Figure 128 - Floor Mount Frames 8…10 Control and Power Terminal Blocks TB5 - See Table 52 TB4 - See Table 51 TB3 - See Table 50 TB2 - See Table 49 Common DC Input Drive Control Panel Table 49 - TB2 Terminal Designations Fixed I/O...
  • Page 236 Chapter 5 I/O Wiring DC Precharge Board The DC precharge board provides sensing of bus voltage, monitoring of bus fuses and control over all precharge hardware. Table 50 - TB3 Terminal Designations Fixed I/O Terminal Name Description I/O 24V Drive supplied 24V DC I/O power. I/O 24V COMMON EXT.
  • Page 237 I/O Wiring Chapter 5 120V Output Wiring for Drive Control The Common DC Input drive provides limited 120V control power for use with the drive control pod option modules. For terminal block wiring specifications Table 34 - on page 220. Table 52 - TB5 Terminal Designations Fixed I/O Terminal Name...

  • Page 238: Control Transformer Connections - Common Dc Input Drives

    Chapter 5 I/O Wiring Control Transformer The Common DC Input drive control transformer is factory set to 120V AC input. A 240V AC input setting is also available by changing primary wire Connections - Common DC connections. Input Drives Figure 129 - Control Transformer Voltage Settings - Floor Mount Frames 8…10 1.8 N•m (16 lb•in) 120 Volt Tap 240 Volt Tap...

  • Page 239: Uninterruptible Power Supply Connections

    I/O Wiring Chapter 5 Uninterruptible Power The user-supplied 120V AC UPS is connected to the lower 120V rail in the back of the Common DC Input drive cabinet. The UPS rail is only installed when the Supply Connections - P30 UPS Control Bus option is selected. The rail is connected to TB2-1 and Common DC Input Drives TB2-2 on the Common DC Input drive control panel.

  • Page 240: 120/240V Ac Power Supply Connections

    Chapter 5 I/O Wiring 120/240V AC Power Supply The drive-supplied 120/240V AC is wired through a circuit breaker mounted in the Common DC Input drive cabinet. The circuit breaker is connected to TB2-3 Connections - Common DC and TB2-4 on the Common DC Input drive control panel. Input Drives ATTENTION: To avoid an electric shock hazard when servicing the drive, a means for Lockout/Tagout of an external 120/240V power source must be...

  • Page 241: Main Control Board I/O Wiring Examples

    I/O Wiring Chapter 5 753 Main Control Board I/O Wiring Examples Input/Output Connection Example Required Parameter Changes Potentiometer Unipolar • Set Direction Mode Speed Reference Port 0: P308 [Direction Mode] = 0 “Unipolar” • Set Selection 10k Ohm Pot. Recommended Port 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg In0 Value] (2k Ohm Minimum) 10VC...
  • Page 242 Chapter 5 I/O Wiring Input/Output Connection Example Required Parameter Changes Analog Current Input • Set Direction Mode Unipolar Speed Reference Port 0: P308 [Direction Mode] = 0 “Unipolar” • Set Selection 0-20 mA Input Common Ai0– Port 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg In0 Value] Ai0+ •...
  • Page 243 I/O Wiring Chapter 5 Input/Output Connection Example Required Parameter Changes 3-Wire Control • Set Selection Port 0: P158 [DI Stop] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1 Internal supply Port 0: P161 [DI Start] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2 24VC •...

  • Page 244: Drive Device Ports

    Chapter 5 I/O Wiring Drive Device Ports Connectors, embedded devices, and installed option modules such as I/O, communication adapters, and DeviceLogix, have unique port number assignments. Connectors and embedded devices have fixed port numbers that cannot be changed. Option modules are assigned a port number when installed. Figure 132 - Drive Device Ports 10, 11, 14 Port...

  • Page 245: Option Module Installation

    I/O Wiring Chapter 5 Option Module Installation Compatible port locations may be restricted for each module. An icon with position number(s) is provided to indicate which option module ports are compatible. For example, the icon to the right indicates that the option module is only compatible with port 4.

  • Page 246: 11-Series I/O Module

    Chapter 5 I/O Wiring 11-Series I/O Module Table 54 - Analog Input Mode Jumpers 20-750-1132C-2R (24 Volts DC) Voltage Mode Current Mode 20-750-1133C-1R2T (24 Volts DC) 20-750-1132D-2R (120 Volts AC) Table 55 - TB1 Terminal Designations Terminal Name Description Related Param –10V –10 Volt Reference...
  • Page 247 I/O Wiring Chapter 5 Table 56 - TB2 Terminal Designations (2 Relay Outputs: 2R) Relay Out Terminal Name Description Related Param R0NO Relay 0 N.O. Relay Normally Open contact output: 10, 100, 101, 105, 240V AC, 30V DC, 3.5 A max. Relay 0 Common R0NO General Purpose (Inductive) / Resistive...

  • Page 248: 11-Series I/O Wiring Examples

    Chapter 5 I/O Wiring 11-Series I/O Wiring Examples 11-Series I/O Module TB1 Wiring Examples Input/Output Connection Example Required Parameter Changes Potentiometer Unipolar • Set Direction Mode Speed Reference Port 0: P308 [Direction Mode] = 0 “Unipolar” • Set Selection 10k Ohm Pot. Recommended Port 0: P545 [Spd Ref A Sel] = Port X (11-Series I/O Module): P50 [Anlg In0 Value] (2k Ohm Minimum) 10VC...
  • Page 249 I/O Wiring Chapter 5 11-Series I/O Module TB1 Wiring Examples (Continued) Input/Output Connection Example Required Parameter Changes Analog Voltage Input • Set Direction Mode Unipolar Speed Reference Port 0: P308 [Direction Mode] = 0 “Unipolar” • Set Selection 0 to +10V Input Common Ai0–...
  • Page 250 Chapter 5 I/O Wiring 11-Series I/O Module TB1 Wiring Examples (Continued) Input/Output Connection Example Required Parameter Changes 2-Wire Control Reversing • Set Direction Mode Port 0: P308 [Direction Mode] = 0 “Unipolar” External 24 volt supply • Set Selection 20-750-1132C-2R Run Fwd Port 0: P164 [DI Run Forward] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0 20-750-1133C-1R2T...
  • Page 251 I/O Wiring Chapter 5 11-Series I/O Module TB1 Wiring Examples (Continued) Input/Output Connection Example Required Parameter Changes 3-Wire Control • Set Selection Port 0: P158 [DI Stop] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0 External 120 volt supply Port 0: P161 [DI Start] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 1 = Input 1 Stop...
  • Page 252 Chapter 5 I/O Wiring 11-Series I/O Module TB1 Wiring Examples (Continued) Input/Output Connection Example Required Parameter Changes Digital Input • Set Selection Port 0: P158 [DI Stop] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0 PLC Output Module Port 0: P161 [DI Start] = Port X (11-Series I/O Module): P1 [Dig In Sts], bit 1 = Input 1 External supply...
  • Page 253 I/O Wiring Chapter 5 11-Series I/O Module TB1 Wiring Examples (Continued) Input/Output Connection Example Required Parameter Changes Digital Output • Set Selection Port X (11-Series I/O Module): P20 [TO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted Internal supply •...
  • Page 254 Chapter 5 I/O Wiring 11-Series I/O Relay Wiring Examples Input/Output Connection Example Required Parameter Changes Relay Output 753 Main Control Board • Set Selection Port 0: P230 [RO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted External supply R0NC •...

  • Page 255: 22-Series I/O Module

    I/O Wiring Chapter 5 22-Series I/O Module Table 59 - Input Mode Jumpers 20-750-2262C-2R (24 Volts DC) Jumper Voltage Mode Current Mode 20-750-2263C-1R2T (24 Volts DC) Position 20-750-2262D-2R (120 Volts AC) Table 60 - TB1 Terminal Designations Terminal Name Description Related Param Shield...
  • Page 256 Chapter 5 I/O Wiring ATTENTION: Risk of equipment damage exists. Ensure that the correct voltage is applied to the I/O Module digital inputs. Refer to the I/O Module catalog number to determine the voltage rating. • 20-750-2262C-2R is rated 24 Volts DC •...

  • Page 257: 22-Series I/O Wiring Examples

    I/O Wiring Chapter 5 22-Series I/O Wiring Examples 22-Series I/O Module TB1 Wiring Examples Input/Output Connection Example Required Parameter Changes Potentiometer Unipolar • Set Direction Mode Speed Reference Port 0: P308 [Direction Mode] = 0 “Unipolar” • Set Selection 10k Ohm Pot. Recommended 10VC Port 0: P545 [Spd Ref A Sel] = Port X (22-Series I/O Module): P50 [Anlg In0 Value] (2k Ohm Minimum)
  • Page 258 Chapter 5 I/O Wiring 22-Series I/O Module TB1 Wiring Examples (Continued) Input/Output Connection Example Required Parameter Changes Analog Current Input • Set Direction Mode Unipolar Speed Reference Port 0: P308 [Direction Mode] = 0 “Unipolar” • Set Selection 0-20 mA Input Common Ai0–...
  • Page 259 I/O Wiring Chapter 5 22-Series I/O Module TB1 Wiring Examples (Continued) Input/Output Connection Example Required Parameter Changes 3-Wire Control • Set Selection Port 0: P158 [DI Stop] = Port X (22-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0 Internal supply Port 0: P161 [DI Start] = Port X (22-Series I/O Module): P1 [Dig In Sts], bit 1 = Input 1 24VC...
  • Page 260 Chapter 5 I/O Wiring 22-Series I/O Module TB1 Wiring Examples (Continued) Input/Output Connection Example Required Parameter Changes Digital Input • Set Selection Port 0: P158 [DI Stop] = Port X (22-Series I/O Module): P1 [Dig In Sts], bit 0 = Input 0 PLC Output Module Neutral/ Common...
  • Page 261 I/O Wiring Chapter 5 22-Series I/O Relay Wiring Examples Input/Output Connection Example Required Parameter Changes Relay Output 753 Main Control Board • Set Selection Port 0: P230 [RO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted External supply R0NC •...

  • Page 262: Safe Torque Off Option Module

    Chapter 5 I/O Wiring Safe Torque Off Option The safe torque off option is just one component in a safety control system. Components in the system must be chosen and applied appropriately to achieve Module the desired level of operational safety. For detailed information on applying this option, refer to the PowerFlex 750-Series Safe Torque Off User Manual, publication 750-UM002.
  • Page 263 I/O Wiring Chapter 5 Port Assignment • When used in an Integrated Motion application, the Safe Torque Off option must be installed in port 6. • Only one safety option module can be installed at a time. Multiple safety options or duplicate safety option installations are not supported. Jumper Settings •...

  • Page 264: Safe Speed Monitor Option Module

    Chapter 5 I/O Wiring Safe Speed Monitor Option The Safe Speed Monitor option is just one component in a safety control system. Components in the system must be chosen and applied appropriately to achieve Module the desired level of operational safety. For detailed information on applying this option, refer to the Safe Speed Monitor Option Module for PowerFlex 750- Series AC Drives Safety Reference Manual, publication 750-RM001.
  • Page 265 I/O Wiring Chapter 5 Important Safe Speed Monitor Option Module Installation Notes 20-750-S1 20-750-DENC-1 Cabling • Safety input wiring must be protected against external damage by cable ducting, conduit, armored cable or other means. • Shielded cable is required. • When installed in a Frame 8 or larger drive, an EMC Core Kit, catalog number 20-750-EMCSSM1-F8, is required.

  • Page 266: Auxiliary Power Supply Option Module

    Chapter 5 I/O Wiring Auxiliary Power Supply Option Module Table 66 - TB1 Terminal Designations 20-750-APS Terminal Name Description +24 Volt Auxiliary Power Connections for customer supplied power supply: 24V DC ±10%, 3 A, PELV (Protective Extra Low AP– Voltage) or SELV (Safety Extra Low Voltage) AP–...

  • Page 267: Devicenet Option Module

    I/O Wiring Chapter 5 DeviceNet Option Module For complete information on the DeviceNet Option Module, refer to the PowerFlex 750-Series Drive DeviceNet Option Module User Manual, publication 750COM-UM002. Table 67 - DeviceNet Option Module LED Indication 20-750-DNET Name Description PORT DPI Connection Status ➊...

  • Page 268: Controlnet Option Module

    Chapter 5 I/O Wiring ControlNet Option Module For complete information on the ControlNet Option Module, refer to the PowerFlex 20-750-CNETC Coaxial ControlNet Option Module User Manual, publication 750COM-UM003. Table 70 - ControlNet Option Module LED Indication 20-750-CNETC Name Description PORT DPI Connection Status ➊...

  • Page 269: Dual-Port Ethernet/Ip Option Module

    I/O Wiring Chapter 5 Dual-Port EtherNet/IP Option For complete information on the Dual-Port EtherNet/IP Option Module, refer to the PowerFlex 20-750-ENETR Dual-Port EtherNet/IP Option Module User Module Manual, publication 750COM-UM008. Table 73 - EtherNet Option Module LED Indication 20-750-ENETR Name Description PORT DPI Connection Status...

  • Page 270: Profibus Option Module

    Chapter 5 I/O Wiring Profibus Option Module For complete information on the Profibus Option Module, refer to the PowerFlex 20-750-PBUS Profibus DPV1 Option Module User Manual, publication 750COM-UM004. Table 77 - Profibus Option Module LED Indication Name Description 20-750-PBUS PORT DPI Connection Status ➊...

  • Page 271: Bacnet/Ip Option Module

    I/O Wiring Chapter 5 BACnet/IP Option Module For complete information on the BACnet/IP Option Module, refer to the PowerFlex 20-750-BNETIP BACnet/IP Option Module User Manual, publication 750COM-UM005. Table 81 - BACnet/IP Option Module LED Indication 20-750-BNETIP Name Description PORT DPI Connection Status ➊...

  • Page 272: 20-Comm Carrier

    Chapter 5 I/O Wiring 20-COMM Carrier Enables use of some 20-COMM adapters with PowerFlex 750-Series drives. See Table Frame 1 20-750-20COMM-F1 Refer to publication 750COM-IN001 for instructions on installing a 20- COMM adapter on the 20-COMM Carrier. Table 84 - 20-COMM-* Network Adapter Compatibility with 750-Series Drives Adapter Accesses Ports 0…6 Accesses Ports 7 and...

  • Page 273: Single Incremental Encoder Option Module

    I/O Wiring Chapter 5 Single Incremental Encoder Option Module Table 85 - Single Incremental Encoder Specifications 20-750-ENC-1 Consideration Description Input Differential or Single Ended operation, Constant Current Sink operation ~10 mA, 5V DC minimum to 15V DC maximum sourcing 10 mA minimum high state voltage of 3.5V DC maximum low state voltage of 0.4V DC Maximum Cable Length...
  • Page 274 Chapter 5 I/O Wiring Table 87 - Single Incremental Encoder Sample Wiring Connection Example Encoder Power by Drive 12V DC, 250 mA 5V DC, 250 mA Separately Powered Encoder – Encoder Signal – Single-Ended, Dual Channel Encoder Signal – Differential, Dual Channel Homing Signal –...

  • Page 275: Dual Incremental Encoder Option Module

    I/O Wiring Chapter 5 Dual Incremental Encoder Option Module Table 88 - Dual Incremental Encoder Jumper Settings 20-750-DENC-1 Jumper Enabled Position Storage Position P3 - Safety Jumper Enables use with speed monitoring safety option (20-750-S1). P4 - 12V Jumper Enables use with 12 volt supply in “Enabled”...
  • Page 276 Chapter 5 I/O Wiring Table 90 - Dual Incremental Encoder Terminal Designations Terminal Name Description +12 or +5 Volt DC Power Power supply for Encoder 0, 250 mA. Common +12V and +5V Encoder 0, common Encoder 0: A Single channel or quadrature A input. Encoder 0: A (NOT) Encoder 0: B Quadrature B input.
  • Page 277 I/O Wiring Chapter 5 Figure 136 - Differential Dual Channel without Z Channel Single Incremental Encoder Encoder TB Option Module TB Shield Enc +12V Enc Ret Enc +5V Enc A /Enc A Enc B /Enc B Enc Z /Enc Z +24V 24VC Figure 137 - Differential Dual Channel with Z Channel with External Power Supply...
  • Page 278 Chapter 5 I/O Wiring Wiring Examples - Dual Incremental Encoder Option Module Connections Figure 139 - Differential Dual Channel with Z Channel Dual Incremental Encoder Primary Option Module TB Encoder TB Enc +12V Enc Ret Enc A /Enc A Enc B /Enc B Enc Z /Enc Z...

  • Page 279: Universal Feedback Option Module - 755 Drives Only

    I/O Wiring Chapter 5 Universal Feedback Option Module - 755 Drives Only Table 91 - Universal Feedback Option Module LED Indication Name Color State Description 20-750-UFB-1 Board Unlit Not powered. ➊ ➋ Green Flashing Initializing, not active. Communication lost, attempting to reconnect. Steady Operational, no faults are present.
  • Page 280 Chapter 5 I/O Wiring Table 93 - TB1 Terminal Designations Terminal Name Description Sine (–) Positive and negative terminals for Sine and Cosine signals. Sine (+) For use with 5V incremental encoders only. Cosine (–) Cosine (+) Inner Shield Heidenhain inner shield terminal Outer Shield Cable shield terminal Channel X Clock (–)
  • Page 281 I/O Wiring Chapter 5 Table 95 - Universal Feedback Incremental AquadB Encoder Consideration Description Input Differential or Single Ended operation, Constant Current Sink operation ~10 mA 3.5V DC minimum to 7.5V DC maximum sourcing 10 mA minimum high state voltage of 3.5V DC maximum low state voltage of 0.4V DC Maximum Cable Length 30 m (100 ft) @ 5V...

  • Page 282: Motor Power Cables

    MP-Series (460V) motor and Stegmann rotary or Rotary encoder 2090-CFBM7DF-CEAAXX Figure 145 - on page 286 HPK series motor and Stegmann rotary or Rotary encoder Allen-Bradley 1326AB-Series motor and Stegmann rotary or Rotary encoder Stegmann rotary encoder 1326-CECU-XXL-XXX Figure 146 - on page 287...
  • Page 283 I/O Wiring Chapter 5 Figure 140 - Heidenhain EnDat Angle Encoder with Internal Power Supply Universal Feedback Option Heidenhain EnDat Module TB1 Encoder TB RD/BK RD/BK 13 B- BL/BK BL/BK 12 B+ YL/BK YL/BK 16 A- GN/BK GN/BK 15 A+ 11 Inner Shld Outer Shld 9 CLK/...
  • Page 284 Chapter 5 I/O Wiring Figure 142 - Heidenhain Non-EnDat Rotary Encoder with Internal Power Supply Universal Feedback Option Heidenhain Non-EnDat Module TB1 Encoder TB RD/BK RD/BK BL/BK BL/BK YL/BK YL/BK GN/BK GN/BK Inner Shld Outer Shld CLK/ DATA/ DATA SUP_FDBK- SUP_FDBK+ WH/GN WH/Gn...
  • Page 285 I/O Wiring Chapter 5 Figure 144 - Heidenhain EnDat Rotary Encoder (ECN 412 EnDat01) with Internal Power Supply Universal Feedback Option Heidenhain EnDat Module TB1 Encoder TB RD/BK RD/BK 13 B- BL/BK BL/BK 12 B+ YL/BK YL/BK 16 A- GN/BK GN/BK 15 A+ 11 Inner Shld...
  • Page 286 Chapter 5 I/O Wiring Figure 145 - 460V MP-Series, HPK-Series, or Allen-Bradley 1326AB-Series Motor and a Stegmann Rotary or Rotary Encoder connected via a 2090-CFBM7DF-CEAAXX (Non-Flex) or -CEAFXX (Flex) Universal Feedback Option Stegmann Module TB1 Encoder TB BK/WH BK/WH REFSIN...
  • Page 287 I/O Wiring Chapter 5 Figure 146 - Stegmann Rotary Encoder connected via a 1326-CECU-XXL-XXX Cable Universal Feedback Option Stegmann Module TB1 Encoder TB REFSIN +SIN REFCOS +COS DATA- (RS485) DATA+ (RS485) SHIELD OVERALL SHIELD POWER COMMON POWER Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 2 “Hiperface SC.”...
  • Page 288 Chapter 5 I/O Wiring Figure 148 - Stegmann Rotary Encoder Connected via a Shielded, Twisted Pair Cable with an 8-pin Berg Style Connector Universal Feedback Option Stegmann Module TB1 Encoder TB REFSIN +SIN REFCOS +COS DATA- (RS485) DATA+ (RS485) POWER COMMON POWER Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 2 “Hiperface SC.”...
  • Page 289 I/O Wiring Chapter 5 Figure 150 - Stegmann Rotary Encoder Connected via a Shielded, Twisted Pair Cable with a 12-pin DIN Style Connector Universal Feedback Option Stegmann Module TB1 Encoder TB REFSIN +SIN REFCOS +COS DATA- (RS485) DATA+ (RS485) OVERALL SHIELD POWER COMMON POWER Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel]...
  • Page 290 Chapter 5 I/O Wiring Figure 152 - Registration Sensor Universal Feedback Option Rotary Registration Module TB2 Sensor Power Common Line Registration Sensor Power Common Universal Feedback Option Module TB1 Power Common External Power Supply 12 or 24V DC See Universal Feedback parameters P90 through P129. Figure 153 - Simulated Incremental Encoder Output Universal Feedback Option Module TB1...
  • Page 291 I/O Wiring Chapter 5 Figure 154 - Differential Dual Channel with Z Channel with 5V Internal Supply Universal Feedback Option Incremental Module TB1 Encoder TB Shield DC Return DC+ Input /Enc A Enc A /Enc B Enc B /Enc Z Enc Z Set Universal Feedback parameter P6 [FB0 Device Sel] or P36 [FB1 Device Sel] to 12 “Inc A B Z.”...

  • Page 292: Control Pod Cable Routing

    Chapter 5 I/O Wiring Control Pod Cable Routing Floor Mount Frames 8…10 Supports, clips, and cable ties are provided to help route cabling inside the control pod. • When routing cabling into the control POD, do not block the cooling fan IMPORTANT outlet.

  • Page 293: Control Wiring - Early Frame 8 Drives With Cabinet Options

    I/O Wiring Chapter 5 Control Wiring - Early Frame Control terminal block TB2 is mounted on the inside right panel of the cabinet options bay on early production frame 8 drives. TB1 referenced in the 8 Drives with Cabinet Options illustrations below resides on the main control board.
  • Page 294 Chapter 5 I/O Wiring Figure 158 - Frame 8 Cabinet Options Bay Component Location Thermostat (TS1) TB2 or TB4 Rockwell Automation Publication 750-IN001O-EN-P - October 2014...

  • Page 295: Control Wiring - Current Frame 8 Drives With Cabinet Options

    I/O Wiring Chapter 5 Control Wiring - Current Frame 8 drives are shipped from the factory with control power set to 120V AC. To change control voltage to 230V AC, move the jumper as shown. Frame 8 Drives with Cabinet Options Table 99 - Control Power for Customer Use Voltage Selection - Floor Mount Frame 8 Drives 120V AC, 60Hz, 4.2A (Factory Setting)

  • Page 296: Control Wiring - Frame 9 And 10 Drives With Cabinet Options

    Chapter 5 I/O Wiring Control Wiring - Frame 9 and Frame 9 drives are shipped from the factory with control power set to 120V AC. To change control voltage to 230V AC, move the jumper as shown. 10 Drives with Cabinet Options Table 101 - Control Power for Customer Use Voltage Selection - Floor Mount Frames 9 and 10 Drives...
  • Page 297 I/O Wiring Chapter 5 Figure 161 - Floor Mount Frame 9 Cabinet Options Bay Component Location Thermostat (TS1) TB3 and TB4 Rockwell Automation Publication 750-IN001O-EN-P - October 2014...

  • Page 298: Enclosure Options - Floor Mount Frames 8

    Chapter 5 I/O Wiring Enclosure Options - Floor NEMA/UL Type 1 Enclosure - 2500 MCC Style Cabinet Mount Frames 8…10 The enclosure provided is a NEMA/UL Type 1 - 2500 MCC style cabinet that is 600 or 800 mm deep (Position 6, Code B, L, P, or W). Type 1 enclosures are intended for indoor use primarily to provide a degree of protection against limited amounts of falling dirt.

  • Page 299: Integrated Motion Drives

    Integrated Motion Drives PowerFlex 755 drives can be used as part of a Integrated Motion system. The following option module combinations are supported by Integrated Motion. Configuring Option Modules for Integrated Motion Table 102 - Two Feedback Options Supported Module Cat.
  • Page 300 Chapter 6 Integrated Motion Drives Notes: Rockwell Automation Publication 750-IN001O-EN-P - October 2014...
  • Page 302 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products. http://www.rockwellautomation.com/support you can find technical and application notes, sample code, and links to software service packs. You can also visit our Support Center at https://rockwellautomation.custhelp.com/ for software updates, support chats and forums, technical information, FAQs, and to sign up for product notification updates.

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