Komatsu 830E Shop Manual page 657

Dump truck
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Tank Fill Control (Optional)
With the reserve oil system the engine oil level is held
constant, with only the reserve tank needing routine fill-
ing. The fill system automatically controls the filling of
remote tank from a convenient ground level position.
Filling of the tank to the proper "FULL" level is fast and
accurate and accomplished in 2 to 3 minutes.
The reserve oil tank for the engine is designed to add
more oil capacity to the engine to reduce the frequent
servicing of the engine oil. The engine oil level must
still be checked every shift using the dipstick.
If the engine oil has been drained from the engine oil
pan, the new oil must be added through the engine fill
tube. After an oil change, both engine and reserve tank
must be full of oil before starting the engine.
NOTE: DO NOT use the oil in the reserve tank to fill the
engine pan.
The system switch (2, Figure 31-3) is an illuminated
push-pull POWER ON switch that powers the fill sys-
tem. The start switch (3) is a momentary push button
switch that opens the fill valve mounted on the reserve
tank to begin the automatic filling of the reserve tank.
Supply oil under pressure flows through the fill valve
and into the tank.
Filling Procedure (Remote fill feature)
NOTE: This procedure adds oil to the reserve tank.
1. Connect the pressure supply hose from the new
oil supply to the quick coupler on the truck. Open
valve on supply hose to apply pressure.
2. Pull out on system switch (2, Figure 31-3) to turn
the fill system "ON".
3. Push the start switch (3). The "Valve Open" light
(5) should illuminate and the filling process will
begin.
4. When tank is full, the "Valve Open" light will turn
"OFF" and the FULL light (4) will illuminate.
5. Close the oil supply valve in the fill hose.
6. Press and hold the start switch (3) for a couple of
seconds to relieve oil pressure in the line.
7. Disconnect the new oil supply hose.
8. Push switch (2) in to turn fill system power "OFF".
M31001
FIGURE 31-3. RESERVE OIL TANK REMOTE FILL
1. Remote Control Box
2. System Switch
3. Start Switch
Reserve Engine Oil System
4. "Full" Light
5. "Valve Open" Light
M31-3

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