Removing The Shift Shaft; Checking The Shift Shaft; Checking The Stopper Lever; Installing The Shift Shaft - Yamaha SR400 2014 Service Manual

EAS2RD1014

REMOVING THE SHIFT SHAFT

1. Remove:
• Circlip "1"
• Stopper lever assembly "2"
• Circlip (left side of the crankcase)
• Shift shaft assembly
TIP
Remove the shift lever "a" by pressing down.
EAS25420

CHECKING THE SHIFT SHAFT

1. Check:
• Shift shaft "1"
Bends/damage/wear  Replace.
• Torsion spring "2"
Damage/wear  Replace.
1
EAS25430

CHECKING THE STOPPER LEVER

1. Check:
• Stopper lever assembly
Bends/damage  Replace.
1
2
a
2
EAS25451

INSTALLING THE SHIFT SHAFT

1. Install:
• Oil seal (left side of the crankcase) "1"
(to the crankcase)
Installed depth "a"
0.0–0.5 mm (0.00–0.02 in)
1
2. Install:
• Torsion spring
• Shift shaft "1"
• Washer (left side of the crankcase)
• Circlip (left side of the crankcase) "2"
TIP
• Lubricate the
um-soap-based grease.
• Install the torsion spring to the shift shaft.
2
3. Install:
• Stopper lever assembly "1"
• Circlip "2"
New
TIP
Align the match mark in the shift shaft with the
match mark in the shift lever 2 ("a").
5-44
SHIFT SHAFT
a
oil seal lips with
1
New
New
lithi-