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YZFR1W 2007
Yamaha YZFR1W 2007 Manuals
Manuals and User Guides for Yamaha YZFR1W 2007. We have
3
Yamaha YZFR1W 2007 manuals available for free PDF download: Service Manual, Owner's Manual
Yamaha YZFR1W 2007 Service Manual (442 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 29.78 MB
Table of Contents
Table of Contents
7
How to Use this Manual
4
1 General Information
9
Identification
10
Vehicle Identification Number
10
Model Label
10
Features
11
Fi System
12
YCC-T (Yamaha Chip Controlled Throttle) YCC-I (Yamaha Chip Controlled Intake)
13
Important Information
21
Preparation for Removal and Disassembly
21
Replacement Parts
21
Gaskets, Oil Seals and O-Rings
21
Lock Washers/Plates and Cotter Pins
21
Bearings and Oil Seals
22
Circlips
22
Checking the Connections
23
Special Tools
28
Specifications
31
General Specifications
32
Engine Specifications
33
Chassis Specifications
40
Electrical Specifications
42
Tightening Torques
44
General Tightening Torque Specifications
44
Engine Tightening Torques
45
Chassis Tightening Torques
49
Lubrication Points and Lubricant Types
52
Engine
52
Chassis
53
Lubrication System Chart and Diagrams
54
Engine Oil Lubrication Chart
54
Lubrication Diagrams
56
Cooling System Diagrams
66
Cable Routing
70
Periodic Checks and Adjustments
85
Periodic Maintenance
88
Introduction
88
Periodic Maintenance and Lubrication Chart
88
Engine
91
Adjusting the Valve Clearance
91
Synchronizing the Throttle Bodies
94
Adjusting the Exhaust Gas Volume
95
Adjusting the Throttle Cable Free Play
96
Checking the Spark Plugs
97
Measuring the Compression Pressure
98
Checking the Engine Oil Level
99
Changing the Engine Oil
99
Measuring the Engine Oil Pressure
100
Adjusting the Clutch Cable Free Play
101
Replacing the Air Filter Element
102
Checking the Throttle Body Joints
103
Checking the Fuel Line
103
Checking the Crankcase Breather Hose
104
Checking the Exhaust System
104
Adjusting the Exup Cables
105
Checking the Exup Servo Motor
106
Checking the Coolant Level
106
Checking the Cooling System
107
Changing the Coolant
107
Chassis
110
Adjusting the Front Disc Brake
110
Adjusting the Rear Disc Brake
110
Checking the Brake Fluid Level
111
Checking the Front Brake Pads
111
Checking the Rear Brake Pads
112
Checking the Front Brake Hoses
112
Checking the Rear Brake Hose
112
Adjusting the Rear Brake Light Switch
112
Bleeding the Hydraulic Brake System
113
Adjusting the Shift Pedal
114
Adjusting the Drive Chain Slack
114
Lubricating the Drive Chain
115
Checking and Adjusting the Steering Head
115
Checking the Front Fork
117
Adjusting the Front Fork Legs
117
Adjusting the Rear Shock Absorber Assembly
119
Checking the Tires
120
Checking the Wheels
122
Checking and Lubricating the Cables
122
Lubricating the Levers
122
Lubricating the Pedal
123
Lubricating the Sidestand
123
Chassis
127
General Chassis
136
Removing the Cover
136
Installing the Cover
136
Front Wheel
137
Removing the Front Wheel
139
Checking the Front Wheel
139
Adjusting the Front Wheel Static Balance
140
Installing the Front Wheel
141
Rear Wheel
143
Removing the Rear Wheel
146
Checking the Rear Wheel
146
Checking the Rear Wheel Drive Hub
147
Checking and Replacing the Rear Wheel Sprocket
147
Adjusting the Rear Wheel Static Balance
147
Installing the Rear Wheel
147
Front Brake
149
Introduction
154
Checking the Front Brake Discs
154
Replacing the Front Brake Pads
155
Removing the Front Brake Calipers
156
Disassembling the Front Brake Calipers
157
Checking the Front Brake Calipers
157
Assembling the Front Brake Calipers
157
Installing the Front Brake Calipers
158
Removing the Front Brake Master Cylinder
159
Checking the Front Brake Master Cylinder
159
Assembling the Front Brake Master Cylinder
160
Installing the Front Brake Master Cylinder
160
Rear Brake
162
Introduction
167
Checking the Rear Brake Disc
167
Replacing the Rear Brake Pads
167
Removing the Rear Brake Caliper
169
Disassembling the Rear Brake Caliper
169
Checking the Rear Brake Caliper
169
Assembling the Rear Brake Caliper
170
Installing the Rear Brake Caliper
170
Removing the Rear Brake Master Cylinder
171
Checking the Rear Brake Master Cylinder
171
Assembling the Rear Brake Master Cylinder
172
Installing the Rear Brake Master Cylinder
172
Handlebars
176
Removing the Handlebar
176
Checking the Handlebars
176
Installing the Handlebars
176
Checking the Steering Damper
177
Front Fork
179
Removing the Front Fork Legs
181
Disassembling the Front Fork Legs
181
Checking the Front Fork Legs
182
Assembling the Front Fork Legs
183
Installing the Front Fork Legs
187
Steering Head
188
Removing the Lower Bracket
190
Checking the Steering Head
190
Installing the Steering Head
190
Rear Shock Absorber Assembly
192
Handling the Rear Shock Absorber
193
Disposing of a Rear Shock Absorber
193
Removing the Rear Shock Absorber Assembly
193
Checking the Rear Shock Absorber Assembly
193
Checking the Connecting Arm and Relay Arm
194
Installing the Relay Arm
194
Installing the Rear Shock Absorber Assembly
194
Swingarm
195
Removing the Swingarm
197
Checking the Swingarm
198
Installing the Swingarm
198
Chain Drive
200
Removing the Drive Chain
201
Checking the Drive Chain
201
Checking the Rear Wheel Sprocket
202
Checking the Rear Wheel Drive Hub
202
Installing the Drive Chain
202
Engine
205
Engine Removal
208
Installing the Engine
214
Camshafts
216
Removing the Camshafts
218
Checking the Camshafts
219
Checking the Timing Chain and Camshaft Sprocket
220
Checking the Timing Chain Guides
220
Checking the Timing Chain Tensioner
220
Installing the Camshafts
222
Cylinder Head
225
Removing the Cylinder Head
226
Checking the Cylinder Head
226
Installing the Cylinder Head
226
Valves and Valve Springs
229
Removing the Valves
230
Checking the Valves and Valve Guides
230
Checking the Valve Seats
232
Checking the Valve Springs
234
Checking the Valve Lifters
235
Installing the Valves
235
Generator
237
Removing the Generator
239
Installing the Generator
239
Starter Clutch
241
Removing the Starter Clutch
242
Checking the Damper
242
Checking the Starter Clutch
242
Installing the Starter Clutch
243
Crankshaft Position Sensor
244
Removing the Crankshaft Position Sensor
245
Installing the Crankshaft Position Sensor
245
Electric Starter
246
Checking the Starter Motor
248
Assembling the Starter Motor
249
Installing the Starter Motor
250
Clutch
251
Removing the Clutch
254
Checking the Friction Plates
255
Checking the Clutch Plates
255
Checking the Clutch Springs
256
Checking the Clutch Housing
256
Checking the Clutch Boss
256
Checking the Pressur Plate 2
257
Checking the Pressure Plate 1
257
Checking the Push Lever Shaft and Push Rod
257
Installing the Clutch
257
Shift Shaft
261
Removing the Shift Shaft
262
Checking the Shift Shaft
262
Checking the Stopper Lever
262
Installing the Shift Shaft
262
Oil Pump
264
Removing the Oil Pan
267
Checking the Sprocket and Chain
267
Checking the Oil Pump
267
Checking the Relief Valve
268
Checking the Oil Delivery Pipes
268
Checking the Oil Strainer
268
Checking the Oil Nozzles
268
Assembling the Oil Pump
269
Installing the Oil/Water Pump Assembly
269
Installing the Oil Pan
270
Crankcase
272
Disassembling the Crankcase
274
Checking the Crankcase
274
Checking the Bearing and Oil Seals
274
Assembling the Crankcase
274
Crankshaft
276
Removing the Connecting Rods and Pistons
278
Removing the Crankshaft Assembly
278
Checking the Cylinder and Piston
279
Checking the Piston Rings
279
Checking the Piston Pin
280
Checking the Big End Bearings
281
Installing the Connecting Rod and Piston
284
Checking the Crankshaft
287
Checking the Crankshaft Drive Sprocket
287
Checking the Crankshaft Journal Bearings
287
Installing the Crankshaft
289
Transmission
291
Removing the Transmission
296
Checking the Shift Forks
296
Checking the Shift Drum Assembly
297
Cooling System
301
Radiator
304
Checking the Radiator
304
Installing the Radiator
304
Oil Cooler
305
Checking the Oil Cooler
306
Installing the Oil Cooler
306
Thermostat
307
Checking the Thermostat
309
Assembling the Thermostat Assembly
309
Installing the Thermostat Assembly
309
Water Pump
310
Disassembling the Water Pump
311
Checking the Water Pump
311
Assembling the Water Pump
311
Fuel System
313
Fuel Tank
315
Checking the Fuel Pump Body
315
Checking the Fuel Pump Operation
315
Installing the Fuel Pump
315
Removing the Fuel Pump
315
Removing the Fuel Tank
315
Installing the Fuel Tank
316
Throttle Bodies
318
Checking the Injectors
319
Checking the Throttle Bodies
319
Checking the Fuel Pressure
319
Adjusting the Throttle Position Sensor (for Throttle Valves)
319
Adjusting the Throttle Position Sensor (for Throttle Cable Pulley)
320
Air Induction System
323
Checking the Air Induction System
323
Electrical System
325
General Information
325
Ignition System
328
Circuit Diagram
328
Troubleshooting
330
Electric Starting System
332
Circuit Diagram
332
Starting Circuit Cut-Off System Operation
334
Troubleshooting
336
Charging System
338
Circuit Diagram
338
Troubleshooting
340
Lighting System
342
Circuit Diagram
342
Troubleshooting
344
Signaling System
346
Circuit Diagram
346
Troubleshooting
348
Cooling System
352
Circuit Diagram
352
Troubleshooting
354
Fuel Injection System
356
Circuit Diagram
356
Ecu Self-Diagnostic Function
358
Fail-Safe Actions (Substitute Characteristics Operation Control)
360
Troubleshooting Method
363
Diagnostic Mode
364
Troubleshooting Details
372
Fuel Pump System
394
Circuit Diagram
394
Troubleshooting
396
Immobilizer System
398
Circuit Diagram
398
General Information
400
Part Replacement and Key Code Registration Requirements
401
Troubleshooting
404
Self-Diagnosis Fault Code Indication
405
Electrical Components
408
Checking the Switches
412
Checking the Bulbs and Bulb Sockets
415
Checking the Fuses
416
Checking and Charging the Battery
416
Checking the Relays
419
Checking the Turn Signal/Hazard Relay
420
Checking the Relay Unit (Diode)
421
Checking the Ignition Coils
422
Checking the Crankshaft Position Sensor
423
Checking the Lean Angle Sensor
423
Checking the Starter Motor Operation
424
Checking the Stator Coil
424
Checking the Rectifier/Regulator
424
Checking the Horn
425
Checking the Oil Level Switch
425
Checking the Fuel Sender
426
Checking the Speed Sensor
426
Checking the Radiator Fan Motors
427
Checking the Coolant Temperature Sensor
427
Checking the Throttle Position Sensor (for Throttle Cable Pulley)
428
Checking the Throttle Position Sensor (for Throttle Valves)
428
Checking the Air Induction System Solenoid
429
Checking the Atmospheric Pressure Sensor
429
Checking the Cylinder Identification Sensor
429
Checking the Intake Air Pressure Sensor
430
Checking the Intake Air Temperature Sensor
430
Specifications
430
Troubleshooting
433
Wiring Diagram
438
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Yamaha YZFR1W 2007 Service Manual (429 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 10.33 MB
Table of Contents
General Information
6
How to Use this Manual
4
Table of Contents
6
Identification
7
Vehicle Identification Number
7
Model Label
7
Features
8
Outline of the Fi System
8
Fi System
9
Important Information
18
Preparation for Removal and Disassembly
18
Replacement Parts
18
Gaskets, Oil Seals and O-Rings
18
Lock Washers/Plates and Cotter Pins
18
Bearings and Oil Seals
19
Circlips
19
Checking the Connections
20
Special Tools
21
Specifications
28
General Specifications
29
Specifications
29
Engine Specifications
30
Chassis Specifications
36
Electrical Specifications
38
Tightening Torques
40
General Tightening Torque Specifications
40
Engine Tightening Torques
41
Chassis Tightening Torques
45
Lubrication Points and Lubricant Types
48
Engine
48
Chassis
48
Lubrication System Chart and Diagrams
51
Engine Oil Lubrication Chart
51
Lubrication Diagrams
53
Cooling System Diagrams
63
Cable Routing
67
Periodic Checks and Adjustments
82
Periodic Maintenance
84
Introduction
84
Periodic Maintenance Chart for the Emission Control System
84
General Maintenance and Lubrication Chart
84
Engine
87
Adjusting the Valve Clearance
87
Synchronizing the Throttle Bodies
90
Carburetor Synchronizer YU
90
Adjusting the Throttle Cable Free Play
91
Checking the Spark Plugs
92
Measuring the Compression Pressure
93
Engine Compression Tester YU
93
Checking the Engine Oil Level
94
Changing the Engine Oil
94
Measuring the Engine Oil Pressure
96
Adjusting the Clutch Cable Free Play
97
Replacing the Air Filter Element
97
Checking the Throttle Body Joints
98
Checking the Fuel Line
98
Checking the Crankcase Breather Hose
99
Checking the Exhaust System
99
Adjusting the Exup Cables
100
Checking the Exup Servo Motor
101
Checking the Coolant Level
101
Checking the Cooling System
102
Changing the Coolant
102
Chassis
105
Adjusting the Front Disc Brake
105
Adjusting the Rear Disc Brake
105
Checking the Brake Fluid Level
106
Checking the Front Brake Pads
106
Checking the Rear Brake Pads
107
Checking the Front Brake Hoses
107
Checking the Rear Brake Hose
107
Adjusting the Rear Brake Light Switch
107
Bleeding the Hydraulic Brake System
108
Adjusting the Shift Pedal
109
Adjusting the Drive Chain Slack
109
Lubricating the Drive Chain
110
Checking and Adjusting the Steering Head
110
Checking the Front Fork
112
Adjusting the Front Fork Legs
112
Adjusting the Rear Shock Absorber Assembly
114
Checking the Tires
115
Checking the Wheels
117
Checking and Lubricating the Cables
117
Lubricating the Levers
117
Lubricating the Pedal
118
Electrical System
119
Chassis
121
General Chassis
127
Checking the Intake Funnel
127
Checking the Intake Funnel Operation
127
Removing the Cover
129
Installing the Cover
129
Front Wheel
130
Removing the Front Wheel
132
Checking the Front Wheel
132
Adjusting the Front Wheel Static Balance
133
Installing the Front Wheel
134
Rear Wheel
136
Removing the Rear Wheel
139
Checking the Rear Wheel
139
Checking the Rear Wheel Drive Hub
140
Checking and Replacing the Rear Wheel Sprocket
140
Adjusting the Rear Wheel Static Balance
140
Installing the Rear Wheel
140
Front Brake
142
Introduction
147
Checking the Front Brake Discs
147
Replacing the Front Brake Pads
148
Removing the Front Brake Calipers
149
Disassembling the Front Brake Calipers
150
Checking the Front Brake Calipers
150
Assembling the Front Brake Calipers
150
Installing the Front Brake Calipers
151
Removing the Front Brake Master Cylinder
152
Checking the Front Brake Master Cylinder
152
Assembling the Front Brake Master Cylinder
153
Installing the Front Brake Master Cylinder
153
Rear Brake
155
Rear Brake
157
Rear Brake
158
Introduction
160
Checking the Rear Brake Disc
160
Replacing the Rear Brake Pads
160
Removing the Rear Brake Caliper
162
Disassembling the Rear Brake Caliper
162
Checking the Rear Brake Caliper
162
Assembling the Rear Brake Caliper
163
Installing the Rear Brake Caliper
163
Removing the Rear Brake Master Cylinder
164
Checking the Rear Brake Master Cylinder
164
Assembling the Rear Brake Master Cylinder
165
Installing the Rear Brake Master Cylinder
165
Handlebars
169
Removing the Handlebar
169
Checking the Handlebars
169
Installing the Handlebars
169
Checking the Steering Damper
170
Front Fork
172
Removing the Front Fork Legs
174
Disassembling the Front Fork Legs
174
Checking the Front Fork Legs
175
Assembling the Front Fork Legs
176
Installing the Front Fork Legs
180
Steering Head
181
Removing the Lower Bracket
183
Checking the Steering Head
183
Installing the Steering Head
183
Rear Shock Absorber Assembly
185
Handling the Rear Shock Absorber
186
Disposing of a Rear Shock Absorber
186
Removing the Rear Shock Absorber Assembly
186
Checking the Rear Shock Absorber Assembly
186
Checking the Connecting Arm and Relay Arm
187
Installing the Relay Arm
187
Installing the Rear Shock Absorber Assembly
187
Swingarm
188
Removing the Swingarm
190
Checking the Swingarm
191
Installing the Swingarm
191
Chain Drive
193
Removing the Drive Chain
194
Checking the Drive Chain
194
Checking the Rear Wheel Sprocket
195
Checking the Rear Wheel Drive Hub
195
Installing the Drive Chain
195
Engine
198
Engine Removal
207
Installing the Engine
207
Camshafts
209
Removing the Camshafts
211
Checking the Camshafts
212
Checking the Timing Chain and Camshaft Sprocket
213
Checking the Timing Chain Guides
213
Checking the Timing Chain Tensioner
213
Installing the Camshafts
215
Cylinder Head
218
Removing the Cylinder Head
219
Checking the Cylinder Head
219
Installing the Cylinder Head
219
Valves and Valve Springs
222
Removing the Valves
223
Checking the Valves and Valve Guides
223
Checking the Valve Seats
225
Valve Guide Remover (Ø4.5)
225
Checking the Valve Springs
227
Checking the Valve Lifters
228
Installing the Valves
228
Generator
230
Removing the Generator
232
Installing the Generator
232
Starter Clutch
234
Removing the Starter Clutch
235
Checking the Damper
235
Checking the Starter Clutch
235
Installing the Starter Clutch
236
Crankshaft Position Sensor
237
Removing the Crankshaft Position Sensor
238
Installing the Crankshaft Position Sensor
238
Electric Starter
239
Checking the Starter Motor
241
Assembling the Starter Motor
242
Installing the Starter Motor
243
Clutch
244
Removing the Clutch
247
Checking the Friction Plates
248
Checking the Clutch Plates
248
Checking the Clutch Springs
249
Checking the Clutch Housing
249
Checking the Clutch Boss
249
Checking the Pressur Plate 2
250
Checking the Pressure Plate 1
250
Checking the Push Lever Shaft and Push Rod
250
Installing the Clutch
250
Shift Shaft
254
Removing the Shift Shaft
255
Checking the Shift Shaft
255
Checking the Stopper Lever
255
Installing the Shift Shaft
255
Oil Pump
257
Removing the Oil Pan
260
Checking the Sprocket and Chain
260
Checking the Oil Pump
260
Checking the Relief Valve
261
Checking the Oil Delivery Pipes
261
Checking the Oil Strainer
261
Checking the Oil Nozzles
261
Assembling the Oil Pump
262
Installing the Oil/Water Pump Assembly
262
Installing the Oil Pan
263
Crankcase
265
Disassembling the Crankcase
267
Checking the Crankcase
267
Checking the Bearing and Oil Seals
267
Assembling the Crankcase
267
Three Bond no
267
Crankshaft
269
Removing the Connecting Rods and Pistons
271
Removing the Crankshaft Assembly
271
Checking the Cylinder and Piston
272
Checking the Piston Rings
272
Checking the Piston Pin
273
Checking the Big End Bearings
274
Installing the Connecting Rod and Piston
277
Checking the Crankshaft
280
Checking the Crankshaft Drive Sprocket
280
Checking the Crankshaft Journal Bearings
280
Installing the Crankshaft
282
Transmission
284
Removing the Transmission
289
Checking the Shift Forks
289
Checking the Shift Drum Assembly
290
Cooling System
294
Radiator
297
Checking the Radiator
297
Installing the Radiator
297
Cooling System
297
Oil Cooler
298
Checking the Oil Cooler
299
Installing the Oil Cooler
299
Thermostat
300
Checking the Thermostat
301
Assembling the Thermostat Assembly
302
Installing the Thermostat Assembly
302
Water Pump
303
Disassembling the Water Pump
304
Checking the Water Pump
304
Assembling the Water Pump
304
Fuel System
306
Fuel Tank
308
Removing the Fuel Tank
308
Removing the Fuel Pump
308
Checking the Fuel Pump Body
308
Checking the Fuel Pump Operation
308
Installing the Fuel Pump
308
Installing the Fuel Tank
309
Throttle Bodies
310
Checking the Injectors
312
Checking the Throttle Bodies
312
Checking the Fuel Pressure
312
Adjusting the Throttle Position Sensor (for Throttle Valves)
312
Adjusting the Throttle Position Sensor (for Throttle Cable Pulley)
313
Air Induction System
315
Checking the Air Induction System
316
Ignition System
320
Electric Starting System
324
Charging System
330
Lighting System
334
Signaling System
338
Fuel Injection System
348
Fuel Pump System
384
Immobilizer System
388
Electrical Components
400
Troubleshooting
422
Wiring Diagram
426
Yamaha YZFR1W 2007 Owner's Manual (108 pages)
Brand:
Yamaha
| Category:
Motorcycle
| Size: 4.59 MB
Table of Contents
Important Manual Information
4
Table of Contents
6
Safety Information
8
Location of Important Labels
12
Description
14
Left View
14
Right View
15
Controls and Instruments
16
Instrument and Control Functions
17
Immobilizer System
17
Main Switch/Steering Lock
18
Indicator and Warning Lights
20
Multi-Function Meter Unit
23
Handlebar Switches
29
Clutch Lever
31
Shift Pedal
31
Brake Lever
31
Brake Pedal
32
Fuel Tank Cap
32
Fuel
33
Catalytic Converter
34
Seats
34
Helmet Holders
35
Adjusting the Front Fork
36
Adjusting the Shock Absorber Assembly
38
Luggage Strap Holders
40
EXUP System
40
Sidestand
41
Ignition Circuit Cut-Off System
41
Pre-Operation Checks
43
Pre-Operation Check List
44
Operation and Important Riding Points
46
Starting the Engine
46
Shifting
47
Tips for Reducing Fuel Consumption
48
Engine Break-In
48
Parking
49
Periodic Maintenance and Minor Repair
50
Owner's Tool Kit
50
Periodic Maintenance and Lubrication Chart
51
Removing and Installing Cowlings and Panels
55
Checking the Spark Plugs
58
Engine Oil and Oil Filter Cartridge
59
Coolant
62
Replacing the Air Filter Element
65
Checking the Engine Idling Speed
67
Checking the Throttle Cable Free Play
67
Valve Clearance
67
Tires
68
Cast Wheels
70
Adjusting the Clutch Lever Free Play
70
Adjusting the Rear Brake Light Switch
71
Checking the Front and Rear Brake Pads
71
Checking the Brake Fluid Level
72
Changing the Brake Fluid
73
Drive Chain Slack
73
Cleaning and Lubricating the Drive Chain
75
Checking and Lubricating the Cables
75
Checking and Lubricating the Throttle Grip and Cable
76
Checking and Lubricating the Brake and Clutch Levers
76
Checking and Lubricating the Shift Pedal
77
Checking and Lubricating the Sidestand
77
Lubricating the Swingarm Pivots
77
Checking the Front Fork
78
Checking the Steering
78
Checking the Wheel Bearings
79
Battery
79
Replacing the Fuses
81
To Replace Fuse
82
Replacing a Headlight Bulb
83
Tail/Brake Light
86
Replacing a Turn Signal Light Bulb
86
Replacing the License Plate Light Bulb
86
Replacing an Auxiliary Light Bulb
87
Supporting the Motorcycle
88
Front Wheel
89
Rear Wheel
91
Troubleshooting
92
Troubleshooting Charts
93
Motorcycle Care and Storage
95
Matte Color Caution
95
Care
95
Storage
98
Specifications
99
Consumer Information
102
Identification Numbers
102
Motorcycle Noise Regulation (for Australia)
103
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Yamaha Categories
Motorcycle
Musical Instrument
Electronic Keyboard
Receiver
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