Assembling The Front Brake Master Cylinder; Installing The Front Brake Master Cylinder - Yamaha SR400 2014 Service Manual

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1
4. Check:
• Brake hose
Cracks/damage/wear  Replace.
EAS22520
ASSEMBLING THE FRONT BRAKE MASTER
CYLINDER
EWA13520
WARNING
• Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
• Never use solvents on internal brake com-
ponents.
Specified brake fluid
DOT 4
EAS22530
INSTALLING THE FRONT BRAKE MASTER
CYLINDER
1. Install:
• Brake master cylinder "1"
• Brake master cylinder holder "2"
Brake master cylinder holder bolt
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
TIP
• Install the brake master cylinder holder with the
"UP" mark "a" facing up.
• Align the end of the brake master cylinder hold-
er with the punch mark "b" on the handlebar.
• First, tighten the upper bolt, then the lower bolt.
1
2
a
2. Install:
• Gasket
New
• Brake hose
• Union bolt
Brake hose union bolt
30 Nm (3.0 m·kgf, 22 ft·lbf)
EWA2RD1011
WARNING
Proper brake hose routing is essential to in-
sure safe vehicle operation. Refer to "CABLE
ROUTING" on page 2-33.
TIP
• While holding the brake hose, tighten the union
bolt as shown.
• Turn the handlebar to the left and right to make
sure the brake hose does not touch other parts
(e.g., wire harness, cables, leads). Correct if
necessary.
3. Fill:
• Brake master cylinder reservoir
Specified brake fluid
DOT 4
EWA13540
WARNING
• Use only the designated brake fluid. Other
brake fluids may cause the rubber seals to
deteriorate, causing leakage and poor
brake performance.
• Refill with the same type of brake fluid that
4-28
FRONT BRAKE
1
2
b

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Sr400e 2014

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