Yamaha SRX600 1997 Service Manual
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Yamaha SRX600 1997 Service Manual

Yamaha SRX600 1997 Service Manual

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SRX600/SRX600S/SRX700/SRX700S/MSRX700P
SRX600/SRX600S
SRX700/SRX700S
MSRX700P

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Summary of Contents for Yamaha SRX600 1997

  • Page 1 All manuals and user guides at all-guides.com SRX600/SRX600S/SRX700/SRX700S/MSRX700P SRX600/SRX600S SRX700/SRX700S MSRX700P...
  • Page 2 All manuals and user guides at all-guides.com NOTICE HOW TO USE THIS MANUAL MANUAL FORMAT EXPLODED DIAGRAM...

  • Page 3: Illustrated Symbols

    All manuals and user guides at all-guides.com ILLUSTRATED SYMBOLS...
  • Page 4 All manuals and user guides at all-guides.com INDEX...
  • Page 5 All manuals and user guides at all-guides.com...
  • Page 6 All manuals and user guides at all-guides.com...
  • Page 7 All manuals and user guides at all-guides.com...
  • Page 8 All manuals and user guides at all-guides.com...
  • Page 9 All manuals and user guides at all-guides.com CHAPTER 1. GENERAL INFORMATION MACHINE IDENTIFICATION FRAME SERIAL NUMBER ENGINE SERIAL NUMBER...
  • Page 10 All manuals and user guides at all-guides.com IMPORTANT INFORMATION PREPARATION FOR REMOVAL AND DISASSEMBLY ALL REPLACEMENT PARTS...
  • Page 11 All manuals and user guides at all-guides.com GASKETS, OIL SEALS, AND O-RINGS LOCK WASHERS/PLATES AND COTTER PINS BEARINGS AND OIL SEALS CIRCLIPS LOCTITE®...
  • Page 12 All manuals and user guides at all-guides.com SPECIAL TOOLS FOR TUNE UP...
  • Page 13 All manuals and user guides at all-guides.com FOR ENGINE SERVICE FOR POWER TRAIN SERVICE...
  • Page 14 All manuals and user guides at all-guides.com FOR CARBURETION SERVICE FOR ELECTRICAL SERVICE...
  • Page 15 All manuals and user guides at all-guides.com CHAPTER 2. PERIODIC INSPECTIONS AND ADJUSTMENTS INTRODUCTION PERIODIC MAINTENANCE TABLE...
  • Page 16 All manuals and user guides at all-guides.com...
  • Page 17 All manuals and user guides at all-guides.com ENGINE SPARK PLUGS...

  • Page 18: Oil Pump

    All manuals and user guides at all-guides.com OIL PUMP...

  • Page 19: Fuel Line Inspection

    All manuals and user guides at all-guides.com FUEL LINE INSPECTION...

  • Page 20: Cooling System

    All manuals and user guides at all-guides.com COOLING SYSTEM...
  • Page 21 All manuals and user guides at all-guides.com...
  • Page 22 All manuals and user guides at all-guides.com...
  • Page 23 All manuals and user guides at all-guides.com...
  • Page 24 All manuals and user guides at all-guides.com CARBURETOR SYNCHRONIZATION ENGINE IDLE SPEED ADJUSTMENT...

  • Page 25: Throttle Cable Adjustment

    All manuals and user guides at all-guides.com THROTTLE CABLE ADJUSTMENT...

  • Page 26: Throttle Override System (T.o.r.s.) Check

    All manuals and user guides at all-guides.com THROTTLE OVERRIDE SYSTEM (T.O.R.S.) CHECK...
  • Page 27 All manuals and user guides at all-guides.com STARTER (CHOKE) CABLE ADJUSTMENT...
  • Page 28 All manuals and user guides at all-guides.com YAMAHA POWER VALVE SYSTEM (Y.P.V.S.) ADJUSTMENT...
  • Page 29 All manuals and user guides at all-guides.com...
  • Page 30 All manuals and user guides at all-guides.com YAMAHA POWER VALVE SYSTEM (Y.P.V.S.) PRE-SEASON CHECKS...
  • Page 31 All manuals and user guides at all-guides.com...

  • Page 32: Exhaust System Inspection

    All manuals and user guides at all-guides.com EXHAUST SYSTEM INSPECTION...
  • Page 33 All manuals and user guides at all-guides.com POWER TRAIN DRIVE V-BELT...
  • Page 34 All manuals and user guides at all-guides.com...
  • Page 35 All manuals and user guides at all-guides.com ENGAGEMENT SPEED CHECK PARKING BRAKE PAD INSPECTION PARKING BRAKE ADJUSTMENT...
  • Page 36 All manuals and user guides at all-guides.com BRAKE FLUID LEVEL INSPECTION BRAKE PAD INSPECTION...
  • Page 37 All manuals and user guides at all-guides.com BRAKE HOSE INSPECTION AIR BLEEDING (HYDRAULIC BRAKE SYSTEM)

  • Page 38: Drive Chain

    All manuals and user guides at all-guides.com DRIVE CHAIN...
  • Page 39 All manuals and user guides at all-guides.com...

  • Page 40: Track Tension Adjustment

    All manuals and user guides at all-guides.com TRACK TENSION ADJUSTMENT...
  • Page 41 All manuals and user guides at all-guides.com...

  • Page 42: Slide Runner Inspection

    All manuals and user guides at all-guides.com SLIDE RUNNER INSPECTION...
  • Page 43 All manuals and user guides at all-guides.com CHASSIS SKI/SKI RUNNER STEERING SYSTEM...
  • Page 44 All manuals and user guides at all-guides.com...
  • Page 45 All manuals and user guides at all-guides.com LUBRICATION...
  • Page 46 All manuals and user guides at all-guides.com ELECTRICAL HEADLIGHT BEAM ADJUSTMENT...
  • Page 47 All manuals and user guides at all-guides.com TUNING CARBURETOR TUNING...
  • Page 48 All manuals and user guides at all-guides.com...
  • Page 49 All manuals and user guides at all-guides.com...
  • Page 50 All manuals and user guides at all-guides.com...
  • Page 51 All manuals and user guides at all-guides.com...
  • Page 52 All manuals and user guides at all-guides.com...
  • Page 53 All manuals and user guides at all-guides.com...
  • Page 54 All manuals and user guides at all-guides.com CLUTCH...
  • Page 55 All manuals and user guides at all-guides.com...
  • Page 56 All manuals and user guides at all-guides.com...
  • Page 57 All manuals and user guides at all-guides.com...

  • Page 58: Gear Selection

    All manuals and user guides at all-guides.com GEAR SELECTION...
  • Page 59 All manuals and user guides at all-guides.com...
  • Page 60 All manuals and user guides at all-guides.com...

  • Page 61: High Altitude Tuning

    All manuals and user guides at all-guides.com HIGH ALTITUDE TUNING...

  • Page 62: Front Suspension

    All manuals and user guides at all-guides.com FRONT SUSPENSION...

  • Page 63: Rear Suspension

    All manuals and user guides at all-guides.com REAR SUSPENSION...
  • Page 64 All manuals and user guides at all-guides.com...
  • Page 65 All manuals and user guides at all-guides.com CHAPTER 3. CHASSIS STEERING...
  • Page 66 All manuals and user guides at all-guides.com...
  • Page 67 All manuals and user guides at all-guides.com INSPECTION...

  • Page 68: Installation

    All manuals and user guides at all-guides.com INSTALLATION...
  • Page 69 All manuals and user guides at all-guides.com...
  • Page 70 All manuals and user guides at all-guides.com...
  • Page 71 All manuals and user guides at all-guides.com INSPECTION...
  • Page 72 All manuals and user guides at all-guides.com FRONT SUSPENSION...
  • Page 73 All manuals and user guides at all-guides.com HANDLING NOTES INSPECTION...
  • Page 74 All manuals and user guides at all-guides.com...
  • Page 75 All manuals and user guides at all-guides.com INSTALLATION...
  • Page 76 All manuals and user guides at all-guides.com...
  • Page 77 All manuals and user guides at all-guides.com...
  • Page 78 All manuals and user guides at all-guides.com CHAPTER 4. POWER TRAIN PRIMARY SHEAVE AND DRIVE V-BELT...
  • Page 79 All manuals and user guides at all-guides.com...
  • Page 80 All manuals and user guides at all-guides.com R E M O V A L DISASSEMBLY...
  • Page 81 All manuals and user guides at all-guides.com INSPECTION...
  • Page 82 All manuals and user guides at all-guides.com...
  • Page 83 All manuals and user guides at all-guides.com ASSEMBLY...
  • Page 84 All manuals and user guides at all-guides.com...
  • Page 85 All manuals and user guides at all-guides.com INSTALLATION...

  • Page 86: Secondary Sheave

    All manuals and user guides at all-guides.com SECONDARY SHEAVE...
  • Page 87 All manuals and user guides at all-guides.com...
  • Page 88 All manuals and user guides at all-guides.com DISASSEMBLY INSPECTION...
  • Page 89 All manuals and user guides at all-guides.com ASSEMBLY...
  • Page 90 All manuals and user guides at all-guides.com INSTALLATION...

  • Page 91: Drive Chain Housing

    All manuals and user guides at all-guides.com DRIVE CHAIN HOUSING...
  • Page 92 All manuals and user guides at all-guides.com INSPECTION...
  • Page 93 All manuals and user guides at all-guides.com INSTALLATION...
  • Page 94 All manuals and user guides at all-guides.com JACKSHAFT...
  • Page 95 All manuals and user guides at all-guides.com INSPECTION...

  • Page 96: Jackshaft And Drive Chain Housing Installation

    All manuals and user guides at all-guides.com JACKSHAFT AND DRIVE CHAIN HOUSING INSTALLATION...
  • Page 97 All manuals and user guides at all-guides.com BRAKE...

  • Page 98: Brake Pad Replacement

    All manuals and user guides at all-guides.com BRAKE PAD REPLACEMENT...
  • Page 99 All manuals and user guides at all-guides.com...
  • Page 100 All manuals and user guides at all-guides.com BRAKE CALIPER AND PARKING BRAKE...
  • Page 101 All manuals and user guides at all-guides.com...
  • Page 102 All manuals and user guides at all-guides.com BRAKE CALIPER DISASSEMBLY BRAKE CALIPER INSPECTION AND REPAIR...
  • Page 103 All manuals and user guides at all-guides.com BRAKE CALIPER ASSEMBLY BRAKE CALIPER INSTALLATION...

  • Page 104: Brake Master Cylinder

    All manuals and user guides at all-guides.com BRAKE MASTER CYLINDER...
  • Page 105 All manuals and user guides at all-guides.com INSPECTION BRAKE MASTER CYLINDER ASSEMBLY...
  • Page 106 All manuals and user guides at all-guides.com SLIDE RAIL SUSPENSION SRX600/600S, SRX700/700S...
  • Page 107 All manuals and user guides at all-guides.com MSRX700P...
  • Page 108 All manuals and user guides at all-guides.com...
  • Page 109 All manuals and user guides at all-guides.com...
  • Page 110 All manuals and user guides at all-guides.com...
  • Page 111 All manuals and user guides at all-guides.com...
  • Page 112 All manuals and user guides at all-guides.com INSPECTION...

  • Page 113: Front Axle And Track

    All manuals and user guides at all-guides.com FRONT AXLE AND TRACK...
  • Page 114 All manuals and user guides at all-guides.com INSPECTION INSTALLATION...
  • Page 115 All manuals and user guides at all-guides.com CHAPTER 5. ENGINE ENGINE ASSEMBLY...

  • Page 116: Cylinder Head And Cylinder

    All manuals and user guides at all-guides.com CYLINDER HEAD AND CYLINDER...
  • Page 117 All manuals and user guides at all-guides.com...
  • Page 118 All manuals and user guides at all-guides.com R E M O V A L...
  • Page 119 All manuals and user guides at all-guides.com INSPECTION...
  • Page 120 All manuals and user guides at all-guides.com...
  • Page 121 All manuals and user guides at all-guides.com...
  • Page 122 All manuals and user guides at all-guides.com...
  • Page 123 All manuals and user guides at all-guides.com...

  • Page 124: Installation

    All manuals and user guides at all-guides.com INSTALLATION...
  • Page 125 All manuals and user guides at all-guides.com...

  • Page 126: Oil Pump, Crankcase And Crankshaft

    All manuals and user guides at all-guides.com OIL PUMP, CRANKCASE AND CRANKSHAFT...
  • Page 127 All manuals and user guides at all-guides.com INSPECTION...
  • Page 128 All manuals and user guides at all-guides.com...
  • Page 129 All manuals and user guides at all-guides.com INSTALLATION...
  • Page 130 All manuals and user guides at all-guides.com...

  • Page 131: Cdi Magneto

    All manuals and user guides at all-guides.com CDI MAGNETO...
  • Page 132 All manuals and user guides at all-guides.com R E M O V A L...
  • Page 133 All manuals and user guides at all-guides.com INSTALLATION...

  • Page 134: Recoil Starter

    All manuals and user guides at all-guides.com RECOIL STARTER...
  • Page 135 All manuals and user guides at all-guides.com R E M O V A L INSPECTION...
  • Page 136 All manuals and user guides at all-guides.com INSTALLATION...
  • Page 137 All manuals and user guides at all-guides.com YAMAHA POWER VALVE SYSTEM (Y.P.V.S.)
  • Page 138 All manuals and user guides at all-guides.com...
  • Page 139 All manuals and user guides at all-guides.com R E M O V A L INSPECTION ASSEMBLY...
  • Page 140 All manuals and user guides at all-guides.com INSTALLATION...
  • Page 141 All manuals and user guides at all-guides.com CHAPTER 6. COOLING SYSTEM HEAT EXCHANGER...
  • Page 142 All manuals and user guides at all-guides.com INSPECTION...

  • Page 143: Water Pump

    All manuals and user guides at all-guides.com WATER PUMP...
  • Page 144 All manuals and user guides at all-guides.com R E M O V A L INSPECTION INSTALLATION...
  • Page 145 All manuals and user guides at all-guides.com OUTLET WATER JACKET JOINT...
  • Page 146 All manuals and user guides at all-guides.com INSPECTION...
  • Page 147 All manuals and user guides at all-guides.com INSTALLATION...
  • Page 148 All manuals and user guides at all-guides.com CHAPTER 7. CARBURETION CARBURETORS...
  • Page 149 All manuals and user guides at all-guides.com...
  • Page 150 All manuals and user guides at all-guides.com...
  • Page 151 All manuals and user guides at all-guides.com...
  • Page 152 All manuals and user guides at all-guides.com R E M O V A L INSPECTION...
  • Page 153 All manuals and user guides at all-guides.com ASSEMBLY...
  • Page 154 All manuals and user guides at all-guides.com...
  • Page 155 All manuals and user guides at all-guides.com FUEL LEVEL ADJUSTMENT INSTALLATION...

  • Page 156: Fuel Pump

    All manuals and user guides at all-guides.com FUEL PUMP...
  • Page 157 All manuals and user guides at all-guides.com INSPECTION INSTALLATION...
  • Page 158 All manuals and user guides at all-guides.com CHAPTER 8. ELECTRICAL SWITCH INSPECTION SWITCH INSPECTION INSPECTING A SWITCH SHOWN IN THE MANUAL...
  • Page 159 All manuals and user guides at all-guides.com IGNITION SYSTEM CIRCUIT DIAGRAM...

  • Page 160: Troubleshooting

    All manuals and user guides at all-guides.com TROUBLESHOOTING...
  • Page 161 All manuals and user guides at all-guides.com SPARK PLUG CAP IGNITION COIL CDI MAGNETO...
  • Page 162 All manuals and user guides at all-guides.com SPARK PLUG THROTTLE OVERRIDE SYSTEM (T.O.R.S.)
  • Page 163 All manuals and user guides at all-guides.com HANDLEBAR SWITCH (RIGHT) CARBURETOR SWITCH...

  • Page 164: Main Switch

    All manuals and user guides at all-guides.com MAIN SWITCH...
  • Page 165 All manuals and user guides at all-guides.com LIGHTING SYSTEM CIRCUIT DIAGRAM...
  • Page 166 All manuals and user guides at all-guides.com TROUBLESHOOTING...

  • Page 167: Headlight Beam Switch

    All manuals and user guides at all-guides.com BULB(S) HEADLIGHT BEAM SWITCH...

  • Page 168: Cdi Magneto

    All manuals and user guides at all-guides.com CDI MAGNETO...
  • Page 169 All manuals and user guides at all-guides.com SIGNAL SYSTEM CIRCUIT DIAGRAM...
  • Page 170 All manuals and user guides at all-guides.com TROUBLESHOOTING...
  • Page 171 All manuals and user guides at all-guides.com...
  • Page 172 All manuals and user guides at all-guides.com...
  • Page 173 All manuals and user guides at all-guides.com TAIL/BRAKE LIGHT BULB BRAKE LIGHT SWITCH WATER TEMPERATURE SENSOR...
  • Page 174 All manuals and user guides at all-guides.com...
  • Page 175 All manuals and user guides at all-guides.com OIL LEVEL SWITCH FUEL SENDER...
  • Page 176 All manuals and user guides at all-guides.com CONDENSER...
  • Page 177 All manuals and user guides at all-guides.com GRIP WARMER SYSTEM CIRCUIT DIAGRAM...
  • Page 178 All manuals and user guides at all-guides.com TROUBLESHOOTING...
  • Page 179 All manuals and user guides at all-guides.com GRIP AND THUMB WARMER COIL VARIABLE RESISTOR...
  • Page 180 All manuals and user guides at all-guides.com CDI MAGNETO...
  • Page 181 All manuals and user guides at all-guides.com YAMAHA POWER VALVE SYSTEM (Y.P.V.S.) CIRCUIT DIAGRAM...
  • Page 182 All manuals and user guides at all-guides.com TROUBLESHOOTING...

  • Page 183: Servo Motor

    All manuals and user guides at all-guides.com SERVO MOTOR...
  • Page 184 All manuals and user guides at all-guides.com CDI MAGNETO...

  • Page 185: Fault Location Table

    All manuals and user guides at all-guides.com FAULT LOCATION TABLE...

  • Page 186: Chapter 9. Specifications General Specifications

    All manuals and user guides at all-guides.com CHAPTER 9. SPECIFICATIONS GENERAL SPECIFICATIONS...
  • Page 187 All manuals and user guides at all-guides.com...

  • Page 188: Maintenance Specifications Engine

    All manuals and user guides at all-guides.com MAINTENANCE SPECIFICATIONS ENGINE...
  • Page 189 All manuals and user guides at all-guides.com...
  • Page 190 All manuals and user guides at all-guides.com...
  • Page 191 All manuals and user guides at all-guides.com...
  • Page 192 All manuals and user guides at all-guides.com...
  • Page 193 All manuals and user guides at all-guides.com...

  • Page 194: Power Train

    All manuals and user guides at all-guides.com POWER TRAIN...
  • Page 195 All manuals and user guides at all-guides.com...
  • Page 196 All manuals and user guides at all-guides.com...
  • Page 197 All manuals and user guides at all-guides.com...
  • Page 198 All manuals and user guides at all-guides.com...
  • Page 199 All manuals and user guides at all-guides.com CHASSIS...
  • Page 200 All manuals and user guides at all-guides.com...
  • Page 201 All manuals and user guides at all-guides.com ELECTRICAL...

  • Page 202: General Torque Specifications Definition Of Units

    All manuals and user guides at all-guides.com GENERAL TORQUE SPECIFICATIONS DEFINITION OF UNITS...

  • Page 203: Cable Routing

    All manuals and user guides at all-guides.com CABLE ROUTING...
  • Page 204 All manuals and user guides at all-guides.com...
  • Page 205 All manuals and user guides at all-guides.com...
  • Page 206 All manuals and user guides at all-guides.com...
  • Page 207 All manuals and user guides at all-guides.com...
  • Page 208 All manuals and user guides at all-guides.com...
  • Page 209 All manuals and user guides at all-guides.com...
  • Page 210 All manuals and user guides at all-guides.com...
  • Page 211 All manuals and user guides at all-guides.com...
  • Page 212 All manuals and user guides at all-guides.com...
  • Page 213 All manuals and user guides at all-guides.com...
  • Page 214 All manuals and user guides at all-guides.com...

  • Page 215: Wiring Diagram

    All manuals and user guides at all-guides.com WIRING DIAGRAM SRX600/SRX600S, SRX700/SRX700S, MSRX700P...

  • Page 216: Color Code

    All manuals and user guides at all-guides.com COLOR CODE...

This manual is also suitable for:

Srx600s 1997Srx700 1997Srx700s 1997Msrx700p 1997

Table of Contents