Removing The Shift Shaft; Checking The Shift Shaft; Checking The Stopper Lever; Installing The Shift Shaft - Yamaha YZFR1W 2007 Service Manual

EAS4C81008

REMOVING THE SHIFT SHAFT

1. Remove:
• Clutch assembly
Refer to "CLUTCH" on page 5-44
2. Remove:
• Shift arm
• Shift rod
Refer to "ENGINE REMOVAL" on page 5-1
3. Remove:
• Circlip "1"
• Washer "2"
(left side of the engine)
4. Remove
• Shift shaft "1"
• Shift shaft spring "2"
• Collar
• Washer
5. Remove:
• Stopper lever spring "1"
• Stopper screw "2"
• Stopper lever "3"
• Washer
EAS25420

CHECKING THE SHIFT SHAFT

1. Check:
• Shift shaft "1"
Bends/damage/wear → Replace.
• Shift lever spring "2"
• Collar "3"
Damage/wear → Replace.
EAS25430

CHECKING THE STOPPER LEVER

1. Check:
• Stopper lever "1"
Bends/damage → Replace.
Roller turns roughly → Replace the stopper
lever.
EAS25450

INSTALLING THE SHIFT SHAFT

1. Install:
• Washer
• Stopper lever "1"
• Stopper screw "2"
Stopper screw
22 Nm (2.2 m·kg, 16 ft·lb)
LOCTITE®
5-55
SHIFT SHAFT