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RS4 50 MY2011
Electrical system installation
Scope and applicability
The purpose of this document is to define the position of the vehicle cable harness, its routing and how
it is fixed on the chassis, tool kit compartment support and the saddle mounting, any potential problems
and particular checks to be carried out on the connections and routings in order to reach the objectives
of vehicle reliability.
Materials used and corresponding quantities
The electrical system consists of the following cable harnesses and parts:
•
No.1 Main Cable Harness
•
No.1 Headlight Cable Harness
•
N° 1 License plate frame cable harness (EU Version)
•
N° 1 License plate frame cable harness (Ch Version)
•
N° 2 Turn indicators cable harness
•
N° 1 Relay (5 contacts)
•
Nº 1 Starter relays 12 V / 80 A
•
Nº 1 Relays 12 V / 30 A
Small parts and mountings:
•
N° 8 Large black clamps 290x4,5 (11.42x0.18 in)
•
N° 6 Medium black clamps 190x4,5 (7.48x0.18 in)
•
N° 5 Small black clamps 160x4,5 (6.30x0.10 in)
•
Nº 4 Rubber clamps
•
N° 6 Cable guide of various types
•
N° 3 Retaining clip
Special checks for the correct connection and laying of cables
It is extremely important that any security-locks for the following connectors are properly connected and
correctly tightened to ensure proper engine, and therefore proper vehicle, operation. The operator in
charge must mark these connectors with a permanent marker sign.
•
Regulator connector - FRONT SECTION, TABLE H.
•
Regulator ground eyelet - FRONT SECTION, TABLE H.
•
Neutral wire fitting on engine - CENTRAL SECTION, TABLE H,I.
•
Flywheel wire connections (check if faston covers are well inserted and insulate fastons) -
CENTRAL SECTION, TABLE D.
•
Resistance connections (check if, if well connected and if there are pins slide off) - CENTRAL
SECTION, TABLE E5.
Electrical system
ELE SYS - 59
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