APRILIA RSV 1000 R FACTORY 2003 Manuals

Manuals and User Guides for APRILIA RSV 1000 R FACTORY 2003. We have 1 APRILIA RSV 1000 R FACTORY 2003 manual available for free PDF download: Workshop Manual

APRILIA RSV 1000 R FACTORY 2003 Workshop Manual

APRILIA RSV 1000 R FACTORY 2003 Workshop Manual (308 pages)

Brand: APRILIA | Category: Motorcycle | Size: 8.32 MB

Table of Contents

General Information 1

9
- Table of Contents
  9
- Structure of the Manual
  10
- Conventions Used in the Manual
  10
- Safety Warnings
  11
- General Rules
  12
- Basic Safety Rules
  12
- Dangerous Elements
  15
- Warnings
  15
- Running-In
  19
- Running-In Recommendations
  19
- Vehicle Identification
  20
- Position of the Serial Numbers
  20
- Position of the Warning Adhesive Labels
  22
- California Evaporative Emission System
  32
General Technical Information 2

34
- General Technical Information
  35
- Technical Data
  35
- Periodic Maintenance Chart
  39
- Table of Lubricants
  41
- Tightening Torques
  42
- Special Tools
  46
- Arrangement of the Main Elements
  53
- Arrangement of the Instruments/Controls
  57
- Dashboard Operation
  58
- Systems Diagram
  66
Fuel System 3

69
- Diagram
  70
- Fuel System
  70
- Injection System Diagram
  71
- Cylinder Timing and Co Level Adjustment
  73
- Axone
  74
- Airbox
  78
- Fuel Pump
  79
- Removing the Fuel Pump Assembly
  79
- Removing the Fuel Level Sensor
  80
- Removing the Delivery Filter
  81
- Removing the Fuel Supply Pump
  82
- Removing the Throttle Body
  84
- Throttle Body
  84
- Disassembling the Throttle Body
  87
- Inspecting the Throttle Body
  90
- Refitting the Throttle Body
  91
- Replacing the Throttle Valve Control Lever
  93
- Checking Throttle Valve Control Shaft End Play
  94
Engine 4

96
- Engine
  97
- Removing the Engine
  97
- Reinstalling the Engine
  120
- Tightening Torques
  145
Cycle Parts 5

147
- Body Panels
  149
- Removing the Body Panels
  149
- Body Panel Reassembly
  158
- Tightening Torques
  166
- Diagram (Rsv R)
  167
- Front Fork
  167
- Removing the Fork Legs
  169
- Fitting the Fork Legs
  173
- Changing the Fork Fluid (Rsv R)
  176
- Topping up the Fork Fluid (Rsv R)
  179
- Replacing the Oil/Dust Seal (Rsv R)
  182
- Refitting the Oil/Dust Seal (Rsv R)
  189
- Checking the Components
  196
- Front Fork Diagram
  200
- Changing the Fork Fluid (Rsv Fact)
  201
- Topping up the Fork Fluid (Rsv Fact)
  203
- Replacing the Oil/Dust Seal (Rsv Fact)
  205
- Tightening Torques
  208
- Diagram
  209
- Steering Bearing
  209
- Checking the Bearing Slack Steering
  211
- Steering Bearing Adjustment
  212
- Tightening Torques
  216
- Diagram
  217
- Rear Suspension
  217
- Removing the Rear Suspension
  218
- Checking the Components
  222
- Refitting the Rear Suspension
  224
- Disassembling the Rear Suspension Linkage
  227
- Tightening Torques
  228
- Removing the Swinging Arm
  229
- Swinging Arm
  229
- Checking the Components
  232
- Disassembling the Rear Fork Gaskets
  233
- Refitting the Swinging Arm
  234
- Tightening Torques
  237
- Diagram
  238
- Front Wheel
  238
- Removing the Wheel
  239
- Checking the Front Wheel Components
  242
- Disassembling the Front Wheel Bearings
  244
- Assembling the Front Wheel Bearings
  245
- Refitting the Front Wheel
  247
- Diagram
  249
- Rear Wheel
  249
- Removing the Rear Wheel
  250
- Removing the Final Drive Unit
  252
- Checking the Rear Wheel Components
  254
- Disassembling the Rear Wheel Bearings
  258
- Assembling the Rear Wheel Bearings
  259
- Disassembling the Final Drive Unit Bearings
  261
- Assembling the Final Drive Unit Bearings
  262
- Removing the Flexible Couplings
  263
- Removing the Crown Gear
  264
- Refitting the Rear Wheel
  265
- Tightening Torques
  267
- Changing the Front Brake Pads (Rsv R)
  268
- Front Brake
  268
- Changing the Front Brake Pads (Rsv Fact)
  269
- Checking the Front Brake Discs
  271
- Removing the Front Brake Discs
  272
- Bleeding the Brake Circuit
  273
- Changing the Rear Brake Pads
  274
- Rear Brake
  274
- Checking the Rear Brake Disc
  275
- Removing the Rear Brake Disc
  276
- Bleeding the Clutch Circuit
  277
- Clutch
  277
- Drive Chain
  278
- Inspecting the Driving Chain Shoe
  280
- Removing the Chain Shoe
  281
- Lower Chain Shoe
  283
- Component Location
  291
- Electrical System
  291
- Electrical Equipment Check Table
  293
- Can Line
  302
- Immobilizer
  304
- Wiring Diagram
  306

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