Assembling The Starter Motor - Yamaha F200B Service Manual

f
g
Brush standard length f:
15.5 mm (0.61 in)
Wear limit g: 9.5 mm (0.37 in)

Assembling the starter motor

• Do not apply grease or oil to the com-
mutator of the armature.
• Do not reuse a gasket or seal set,
always replace it with a new one.
1. Push the brushes a into the holders,
and then install the armature 1 to the
brush holder assembly 2.
2. Install the plate b.
1
2
a
2
a
3. Install the armature 1 along with the
brush holder assembly 2 to the bracket
3, and then install the stator 4.
4
TIP:
Align the holes c and d in the plate b with
the holes e and f in the bracket 3.
4. Install the bracket 5, a new gasket 6,
1
b
b
5. Push the clutch assembly 7 completely
6. Install the E-clip m.
1
2
3
and the clutch assembly 7 onto the pin-
ion shaft 8.
7
5
6
down onto the pinion shaft 8 in direction
g, turn it one spline in direction h, and
then slide it in direction k.
Starter motor
c
d
b
e
f
3
8
5-72
5