Yamaha F70AET Rigging Manual
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Yamaha F70AET Rigging Manual

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2014
RIGGING GUIDE
Worldwide Edition
90894-62983-01

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Summary of Contents for Yamaha F70AET

  • Page 1 2014 RIGGING GUIDE Worldwide Edition 90894-62983-01...
  • Page 3 Specifications and descriptions are subject to change without notice. The PDF file is available from the service portal site maintained by Yamaha Motor Co., Ltd. The following contracted terms are expediently used in this guide. ASSY: assembly...

  • Page 5: Table Of Contents

    CONTENTS INSTALLATION....................1-1 TOP COVER PICTOGRAPH DESCRIPTION...............1-2 ENGINE OIL REMINDER TAG (4-STROKE ENGINES)..........1-2 UNCRATING PROCEDURE (FOR TYPICAL STEEL FRAME) ................1-3 MOUNTING THE OUTBOARD MOTOR...............1-5 MOUNTING THE REMOTE OIL TANK...............1-11 OUTBOARD MOTOR DIMENSIONS................1-12 PROPELLERS....................2-1 PROPELLER SPECIFICATIONS..................2-2 PROPELLER SELECTION ...................2-6 2014 PROPELLER APPLICATIONS ................2-6 WOT OPERATION RANGE TABLE ................2-23 REMOTE CONTROLS .................3-1 REMOTE CONTROL TYPES AND APPLICATIONS............3-2...
  • Page 6 CONTENTS CONVENTIONAL GAUGE (6Y5 & 6Y7) ............5-1 MOUNTING THE METERS ..................5-4 ANALOG TACHOMETER .....................5-5 DIGITAL TACHOMETER ....................5-7 SPEEDOMETER......................5-9 FUEL MANAGEMENT GAUGE ..................5-12 ANALOG TRIM METER ....................5-18 COOLANT PRESSURE METER ................5-19 COOLANT TEMP. METER ..................5-20 HOUR METER ......................5-27 VOLTAGE METER......................5-29 FUEL METER ......................5-30 CHARGE WARNING UNIT ..................5-31 WIRE HARNESSES....................5-32 WIRING DIAGRAMS....................5-36...
  • Page 7 CONTENTS BATTERY .....................8-1 RECOMMENDED BATTERY..................8-2 BATTERY CABLE LENGTH ..................8-4 BATTERY WIRING .......................8-6 APPENDIX....................9-1 MODEL NAME DESIGNATION ..................9-3 FUEL SYSTEM VACUUM PRESSURE STANDARD ...........9-5 PORTABLE FUEL TANKS (TYPICAL) .................9-7 FUEL PIPES (TYPICAL) ....................9-8 PRIMARY PUMP (TYPICAL) ..................9-8 PRE-DELIVERY INSPECTION (PDI) ................9-9 CONVENTIONAL RIGGING KIT CONTENTS ............9-10 DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS .........9-13 IMMOBILIZER RIGGING KIT CONTENTS ..............9-22...
  • Page 9 INSTALLATION TOP COVER PICTOGRAPH DESCRIPTION........... 1-2 ENGINE OIL REMINDER TAG (4-STROKE ENGINES) ......1-2 UNCRATING PROCEDURE (FOR TYPICAL STEEL FRAME) ............1-3 MOUNTING THE OUTBOARD MOTOR ..........1-5 WATER LEVEL GUIDELINE (4-STROKE ENGINES)......1-9 ADJUSTING TWIN ENGINES ............1-10 MAX. BOAT SPEED ESTIMATION ............ 1-10 MOUNTING THE REMOTE OIL TANK ..........

  • Page 10: Top Cover Pictograph Description

    TOP COVER PICTOGRAPH DESCRIPTION The following pictographs are important sign to handle the crate. Read the NOTICE and understand what pictographs mean to avoid a damage to the product when handling, transporting and/or keeping the crate. * Photo shows F350. Stack limit: Max.

  • Page 11: Uncrating Procedure (For Typical Steel Frame)

    2. Cut the strap (1). 6. Remove the wrapping (5), and inspect the outboard motor for concealed damage. If 3. Lift the top cover (2) straight up to remove. any damage is found, consult your Yamaha dealer. To be continued.
  • Page 12 UNCRATING PROCEDURE For 4-stroke V8, V6 (4.2L) and L4 (2.8L, 1.8L) engines, install the lifting attachment (FOR TYPICAL STEEL FRAME) (A) to the flywheel using the exclusive 3 bolts (B), insert the eye bolt (C) to the 7. Remove the top cowling (6). attachment, attach a lifting harness (D) to the eye bolt, and tension the harness.

  • Page 13: Mounting The Outboard Motor

    UNCRATING PROCEDURE MOUNTING THE OUTBOARD (FOR TYPICAL STEEL FRAME) MOTOR WARNING 10. Carefully lift up the motor with the bottom crate so that the lifting-harness does not Overpowering a boat may cause severe contact the engine components. instability. Never install an outboard motor Have a helper hold the frame to avoid injury that exceeds the maximum boat horse- while lifting.
  • Page 14 MOUNTING THE OUTBOARD For triple engine application, set the engines as shown below. MOTOR If a boat has V-hull, the center motor should use longer transom motor than outside Recheck the measurements, and verify the engines. boat transom vertical centerline is straight. Measurements (a) and (b) should be the same, and measurement (c) and (d) should be the same.
  • Page 15 MOUNTING THE OUTBOARD * Due to combination of a boat type and an engine type, the mount height of outboard motor varies. MOTOR Therefore, the complete information is impossible to describe here. For further information, see the instructions 2. Adjust the height of outboard motor so that issued by boat manufacturer, or ask to the manu- the anti-cavitation plate is positioned to the facturer.
  • Page 16 MOUNTING THE OUTBOARD For above 115 (V4) and F75, select the tran- som mount bolt depending on the boat tran- MOTOR som thickness. Boat transom 4. Apply sealant to the mount holes, and se- Mount bolt size Bolt P/N thickness (T) cure the motor with supplied mount hard- 55 –...

  • Page 17: Water Level Guideline (4-Stroke Engines)

    MOUNTING THE OUTBOARD MOTOR WATER LEVEL GUIDELINE (4-STROKE ENGINES) If you replaced 2-stroke engine to 4-stroke engine which has the same horse power, a boat tends to become “stern heavy” because of heavier engine weight. As a result, water line will rise and get close to the power head. This causes poor engine performance, and water could easily enter into the cylinder(s) and damage the engine.

  • Page 18: Adjusting Twin Engines

    MOUNTING THE OUTBOARD MAX. BOAT SPEED ESTIMATION MOTOR Depending on the engine power, boat length and boat weight, the maximum boat speed can be generally estimated with the calculation for- ADJUSTING TWIN ENGINES mula as below. Set the engines in the toe-out position, and measure the distances between the two 0.623 V = 1.398...

  • Page 19: Mounting The Remote Oil Tank

    MOUNTING THE REMOTE OIL Oil tank holder TANK mm (in.) The remote oil tank is required for 2-stroke V4 and V6 oil injection engines. REMOTE OIL TANK DIMENSIONS 10.5 liter (2.8 US gallons) tank P/N: 6E5-21733-20 mm (in.) 320 (12.6) NOTICE FOR MOUNTING THE REMOTE OIL TANK Follow the notifications below, for the remote...

  • Page 20: Outboard Motor Dimensions

    OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSION ITEMS Symbol Definition and Description Horizontal distance from datum point to rearmost point of power unit Horizontal distance from datum point to forefront (depends on the model) of power unit Distance from datum point to farthest point on tiller handle, when the handle is in horizontal posi- tion (in use) Horizontal distance from datum point to rearmost point of the lower case Minimum distance from transom board or its extension to forefront of the lower case, with motor...
  • Page 21 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSION ITEMS 1-13...

  • Page 22: Overall Dimensions (4-Stroke)

    OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (4-STROKE) Global model (US, CA model) F4BMH (F4MHA) F8CMH F8CMH F2AMH (F2.5MHA) FT8DMH F5AMH (F8MHA) F8CWH FT8DE FT8DEP F2.5AMH w/ EPA cap Long handle F6CMH Long handle Short handle (F6MHA) Symbol mm (in) 315 (12.4) 315 (12.4) 409 (16.1) 430 (16.9)
  • Page 23 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (4-STROKE) F9.9HMH F15CMH Global model (F15MHA) (US, CA model) F15CEH F9.9JMH FT9.9LMH F15CEHP (F15EHA) (F9.9MHB) F9.9JE (T9.9MHB) FT9.9LEHP FT9.9LE FT9.9LEP (F15PHA) F15CWH F9.9JEH (F9.9EB) FT9.9LWH (T9.9PHB) (T9.9EB) (T9.9PB) F20BEHP F20BMH (F9.9EHB) (T9.9EHB) (F20PHA) (F20MHA) F9.9JWH Symbol F20BEH (F20EHA)
  • Page 24 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (4-STROKE) Global model (US, CA model) F9.9HE F25DMH F25DMHD F15CE F15CEP (F25MHA) (F25MHB) F25DEH F25DET F25DE F20BE F20BEP F25DEH F25DEHD F25DEHT w/6X4 tiller (F25A) (F25EA) (F20EA) (F20PA) (F25EHA) (F25EHB) handle F20DET F20CE F25DWH F25DWHD Symbol mm (in) 489 (19.3) 488 (19.2)
  • Page 25 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (4-STROKE) Global model (US, CA model) F40HET F30BEHD F30BET F50HET FT25FET F30BEHT (F30EHA) (F30A) F40FED F40GET (F50B) F50HED (T25A) F40FEHT F40FEHD F40FET (F40EA) F60FET (F40EHA) (F40A) (F60B) Symbol mm (in) 601 (23.7) 583 (23.0) 583 (23.0) 583 (23.0) 583 (23.0) 591 (23.3)
  • Page 26 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (4-STROKE) Global model (US, CA model) F50HEHT FT50JET (F50HB) (T50B) F50DET F50HEHD FT50CET FT60GEHT FT50CEHD FT60GEHD F60FEHT FT60GET (F60HB) (T60B) Symbol mm (in) 576 (22.7) 584 (23.0) 584 (23.0) 584 (23.0) 576 (22.7) 584 (23.0) 576 (22.7) 584 (23.0) mm (in)
  • Page 27 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (4-STROKE) Global model F75BET (US, CA model) F75BET (F75A) F70AET (F75A) F80BET F70AET F75CEHD (F70A) F80BET F90BET F95AET F/FL115AET (F70A) F75CED F100BEHT w/6X4 tiller F90BET (F90A) F100BET (F/LF115A) F40GET F100BEHD handle (F90A) F100DET Symbol F100DET...
  • Page 28 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (4-STROKE) Global model (US, CA model) F115AEHT Symbol mm (in) 662 (26.1) mm (in) — mm (in) — mm (in) 631 (24.8) — — mm (in) 104 (4.1) — — — mm (in) 1122 (44.2) —...
  • Page 29 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (4-STROKE) F200DET Global model F/FL200CET (VF200LA) (US, CA, F175AET (F/LF200A) F225DET ANZ model) F150CET (F175A) F/FL225BET (VF225LA) F/FL150AET F/FL115BET (VF150A) F/FL200FET (F/LF225A) F225CET F250CET F115BEHT (F/LF150A) (F/LF115B) F165AET (F/LF200B) F/FL250AET L-transom (VF250LA) F/FL150BET L-transom F/FL200GET (F/LF250A) F225GET Symbol...
  • Page 30 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (4-STROKE) Global model (US, CA, F/FL225FET ANZ model) (F/LF225CA) F/FL250DET F/FL350AET (F/LF250CA) (F/LF350CB) F/FL300BET Symbol (F/LF300CA) mm (in) 728 (28.7) 776 (30.6) mm (in) 230 (9.1) 255 (10.0) mm (in) — — mm (in) 673 (26.5) 732 (28.8) —...

  • Page 31: Overall Dimensions (2-Stroke)

    OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (2-STROKE) Global model (US, CA model) E9.9DMH E15DMH 20DMH 4ACMH 6CMH E8DMH EK9.9DMH 25NWC 2CMH 3AMH 5CMH 15FMH 8CMH EK8DMH EK15DMH 25NMH 5CSMH EK9.9JMH 25NMHO Symbol EK15PMH mm (in) 275 (10.8) 311 (12.2) 344 (13.5) 363 (14.3) 346 (13.6) 393 (15.5)
  • Page 32 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (2-STROKE) Global model E/25BMH (US, CA model) 25BWC 25XMH E40GWH E40JMH E/30HMH 25BW 30DMH 30DEO 30DETO E40GMH E40JWH E40JW 30HWH 30HW 30DMHO EK40GMH EK40JMH 30HWC Symbol EK25BMH EK25CMH mm (in) 429 (16.9) 429 (16.9) 465 (18.3) 465 (18.3) 489 (19.2) 504 (19.8)
  • Page 33 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (2-STROKE) Global model (US, CA model) 40VMHD 40VWHDO 40VETO E/40XMH 40VMHO 40VWHTO E48CMH E/40XW E/40XWT 40VEO 50HET E40XWH 50HMHO 50HMHD E55CMH 50HETO 50HWHD Symbol 50HWHTO mm (in) 533 (21.8) 553 (21.8) 533 (21.8) 490 (19.3) 490 (19.3) 528 (20.8) 528 (20.8)
  • Page 34 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (2-STROKE) Global model (US, CA model) 55BED 55BED E60HMHD 60FEDO 60FEDO 55BET 55DEHD E60HWD S-transom L-transom E60HWHD S-transom L-transom Symbol mm (in) 531 (20.9) 516 (20.3) 516 (20.3) 545 (21.5) 532 (20.9) 532 (20.9) 547 (21.5) 532 (20.9) mm (in) 159 (6.3)
  • Page 35 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (2-STROKE) Global model (US, CA model) 60FET 60FETO 55DEHD 60FETO 75AED 75AET 75CETO E115AMH 70BETO 75AEHD E75BMHD 70BETO 85AED 85AET 90AETO E115AWH S-transom 85AEHD L-transom Symbol mm (in) 547 (21.5) 532 (20.9) 545 (21.5) 545 (21.5) 545 (21.5) 545 (21.5) 545 (21.5)
  • Page 36 OUTBOARD MOTOR DIMENSIONS OVERALL DIMENSIONS (2-STROKE) Global model (US, CA model) E115AET E115AE L/150AET Z150QETO 115BET 115CETO 130BETO L/250GETO 115BE L/200AET (VZ150TR) 140BET Symbol mm (in) 539 (21.2) 539 (21.2) 542 (21.3) 554 (21.8) 543 (21.4) 613 (24.1) 566 (22.3) mm (in) 213 (8.4) 213 (8.4)

  • Page 37: Clamp Bracket Dimension Items

    OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSION ITEMS Symbol Definition and Description Horizontal dimension from centerline of motor body to lower bracket mounting hole (slot) Vertical dimension from transom top to lower bracket mounting hole (slot) Horizontal dimension from centerline of motor body to the center of upper bracket mounting hole Vertical dimension from transom top to the center of upper bracket mounting hole Horizontal dimension from centerline of motor body to the point of largest width on the bracket Vertical dimension from transom top to lowest point on the bracket...

  • Page 38: Clamp Bracket Dimensions

    OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model F2.5A US/CA model F2.5A Manual tilt Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) — — 22 (0.9) — — — 58 (2.3) — — — — — —...
  • Page 39 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model US/CA model Manual tilt Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) — — 22 (0.9) — — — 58 (2.3) — — — — — — 55 (2.2) —...
  • Page 40 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model US/CA model Manual tilt Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) — — 22 (0.9) — — — 55 (2.2) — — — — — — 56 (2.2) —...
  • Page 41 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model FT8D US/CA model Manual tilt Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) 70.5 (2.8) — 32 (1.3) 8.3 (0.3) 180.5 (7.1) 18 (0.7) 65 (2.6) 8.3 (0.3) 95.3 (3.8) —...
  • Page 42 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model 9.9F US/CA model Manual tilt Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) 92.5 (3.6) — 30 (1.2) 8.3 (0.3) 103.5 (4.1) 54.5 (2.1) 56 (2.2) 8.3 (0.3) 92.5 (3.6) —...
  • Page 43 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model E9.9D E15D EK9.9D EK15D EK9.9J EK15P US/CA model Manual tilt Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) 92.6 (3.6) — 30 (1.2) 8.3 (0.32) 79 (3.1) 107 (4.2) 60 (2.4) —...
  • Page 44 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model F9.9H F15C F20B F20C F9.9J FT9.9L US/CA model F15A F20A F9.9B T9.9B Manual tilt Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) — — 32 (1.3) 8.3 (0.33) —...
  • Page 45 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model FT8D F15C F20B FT9.9L US/CA model F15A F20A T9.9B Power tilt Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) 95.3 (3.8) — 38 (1.5) 8.3 (0.3) 275.5 (10.8) 18 (0.7) 67 (2.6) 10 (0.4)
  • Page 46 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model E/25B E/30H EK25B EK25C US/CA model Manual tilt Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) 89 (3.5) — 35 (1.4) 8.5 (0.33) 140 (5.5) — 65 (2.6) 15 (0.59) 112.5 (4.4) —...
  • Page 47 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model US/CA model Manual tilt Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) — — 25 (1.0) 8.3 (0.32) 97.5 (3.8) — 65 (2.6) — 114.5 (4.5) — — —...
  • Page 48 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model E/40X F25D US/CA model F25A Manual tilt Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) — — 37 (1.5) 10.5 (0.41) — 50 (2.0) 68 (2.7) — 140 (5.5) —...
  • Page 49 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model E40G E40J EK40G EK40J US/CA model Manual tilt Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) — — 33 (1.3) 10.5 (0.41) 212 (8.3) 50 (2.0) 60 (2.3) 27 (1.1) 124.5 (4.9) —...
  • Page 50 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model E/40X F25D FT25F F30B F40F F20D US/CA model F25A/B T25A F30A F40A PTT & Hydro-tilt Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) 126 (5.0) — — 13 (0.5) 254 (10.0) 18.5 (0.7) —...
  • Page 51 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model F40H F50H FT50J F60F FT60G F70A F40G US/CA model F50B T50B F60B T60B F70A PTT & Hydro-tilt Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) 126 (5.0) — —...
  • Page 52 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model E60H F50D FT50C US/CA model PTT & Hydro-tilt Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) 126 (5.0) 203 (8.0) — 13 (0.51) 254 (10.0) 18.5 (0.73) — 60.5 (2.4) 163.5 (6.4) —...
  • Page 53 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model US/CA model Manual tilt Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) 62.5 (2.5) — 30 (1.2) 10.5 (0.41) 208 (8.2) 25 (0.98) 66 (2.6) 26 (1.0) 121.5 (4.8) —...
  • Page 54 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model E48C E55C US/CA model Manual tilt Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) 96 (3.8) 95 (3.7) — 14 (0.55) 230 (9.1) — — 12 (0.47) 119 (4.7) —...
  • Page 55 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model E60H US/CA model PTT & Hydro-tilt for S-transom Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) 125.4 (4.9) 203.2 (8.0) — 13 (0.51) 254 (10.0) 18.5 (0.73) — 55.5 (2.2) 163.5 (6.4) —...
  • Page 56 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model US/CA model Global model E60H E75B US/CA model PTT & Hydro-tilt for L/X-transom Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) 125.4 (4.9) 203.2 (8.0) — 13 (0.51) 254 (10.0) 18.5 (0.73) —...
  • Page 57 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model F75B F80B F90B F100D US/CA model F75A F90A Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) 125.4 (4.9) — — 19 (0.75) 254 (10.0) 18.5 (0.73) — 101.5 (4.0) 163.5 (6.4) —...
  • Page 58 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model E115A 115B 115C 130B 140B L/150A 150G Z150Q US/CA model VZ150 Global model L/200A F75C F95A F100B F/FL115A US/CA model F/LF115A Global model F/FL150A F/FL150B F225C US/CA/ANZ model F/LF150A PTT & Hydro tilt Symbol mm (in.) Symbol...
  • Page 59 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model F/FL115B US/CA/ANZ model F/LF115B Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) 125.4 (4.9) — — 17 (0.7) 254 (10.0) 18.5 (0.73) — 101.5 (4.0) 163.5 (6.4) — 82 (3.2) 50.8 (2.0) —...
  • Page 60 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model F175A F/FL200F F/FL200G US/CA/ANZ model F175A F/LF200B F/LF200CA Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) 125.4 (4.9) — — 25 (1.0) 254 (10.0) 18.5 (0.73) — 102 (4.0) 163.5 (6.4) —...
  • Page 61 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model F150C F165A F200D F225D F250C F225G F250F F275A US/CA/ANZ model VF150A VF200A VF225A VF250A Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) 125.4 (4.9) — — 13.5 (0.5) 254 (10.0) 18.5 (0.7) —...
  • Page 62 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model L/250G F/FL200B F/FL200C F/FL225B F/FL250A F/FL250G F/FL225F F/FL250D US/CA/ANZ model F/LF200A F/LF225A F/LF250A F/LF225CA F/LF250CA Global model F/FL300B US/CA/ANZ model F/LF300CA Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) 125.4 (4.9) —...
  • Page 63 OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Global model F/FL350A US/CA/ANZ model F/LF350CB Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) Symbol mm (in.) 125.4 (4.9) — — 19 (0.75) 254 (10.0) 18.5 (0.73) — 102 (4.0) 163.5 (6.4) — —...
  • Page 64 MEMO...

  • Page 65: Propellers

    PROPELLERS PROPELLER SPECIFICATIONS ............. 2-2 PROPELLER TYPES ................2-2 PROPELLER IDENTIFICATION............2-5 PROPELLER SELECTION............... 2-6 2014 PROPELLER APPLICATIONS............2-6 STANDARD PROPELLER ..............2-6 STANDARD PROPELLERS (Shift Dampener System [SDS]) ... 2-12 DUAL THRUST PROPELLERS............2-13 WEEDLESS PROPELLERS............... 2-14 RELIANCE SERIES PROPELLERS (STD) ........2-14 RELIANCE SERIES PROPELLERS (Shift Dampener System [SDS]) ............

  • Page 66: Propeller Specifications

    PROPELLER SPECIFICATIONS RELIANCE SERIES New polished stainless steel propellers are PROPELLER TYPES designed to provide for 150PS and bigger Yamaha propellers are specifically designed to standard type engines. match the characteristics of Yamaha outboard These propellers are generally more aggres- motors.
  • Page 67 PROPELLER SPECIFICATIONS SALTWATER SERIES HS4 Polished stainless steel propellers with 4-blade SALTWATER SERIES XL for V6-3.1L, 3.3L and 4.2L engines, except for New polished stainless steel propellers have VMAX series. been designed for big offshore boats to obtain Compared with the conventional three blades big impulsion power.
  • Page 68 PROPELLER SPECIFICATIONS PERFORMANCE These stainless steel propellers with vents for SALTWATER SERIES XL4 exhaust gas induction offer the best accelera- Designed for the V8 F350 5.3L four stroke tion and top end performance causing the only, this stainless steel four blade prop is engine rpm rapidly increasing with a high rake, intended for large offshore boats—such as progressive pitch and more cup.

  • Page 69: Propeller Identification

    PROPELLER SPECIFICATIONS PROPELLER IDENTIFICATION The propeller identification of the size is indi- DUAL THRUST cated as follows. This is designed for sailboat or other large dis- placement boats. Propeller Diameter Pitch – Mark This redirects the exhaust gases so that the identification (inch) (inch)

  • Page 70: Propeller Selection

    PROPELLER SELECTION Depending on the model, Yamaha outboard motors are fitted with the propellers which are chosen to perform well over a range of applications, but there may be the uses where a propeller with a dif- ferent pitch would be more appropriate.
  • Page 71 2014 PROPELLER APPLICATIONS STANDARD PROPELLER 8 ps Global model EK8D US/CA model Blade Dia. (in) Pitch (in) Mark Material Part number Remarks 7 1/4 Aluminum 655-45949-00 Fitted with shear pin 5 3/4 Aluminum 655-45947-01 Fitted with shear pin 6 1/2 Aluminum 655-45945-00 Fitted with shear pin...
  • Page 72 2014 PROPELLER APPLICATIONS STANDARD PROPELLER 20 – 30 ps Global model E/25B E/30H EK25B/C F25D US/CA model F25A/B Global model F20D US/CA model Blade Dia. (in) Pitch (in) Mark Material Part number Remarks 9 7/8 Aluminum 664-45943-01 9 7/8 Aluminum 664-45941-01 9 7/8 Aluminum...
  • Page 73 2014 PROPELLER APPLICATIONS STANDARD PROPELLER 40 ps Global model E40G EK40G US/CA model Blade Dia. (in) Pitch (in) Mark Material Part number Remarks 11 3/4 7 1/2 Aluminum 676-45956-61 Fitted with drive pin 11 3/4 8 3/4 Aluminum 676-45947-62 Fitted with drive pin 11 3/4 Aluminum 676-45945-62...
  • Page 74 2014 PROPELLER APPLICATIONS STANDARD PROPELLER 150 – 200 ps Global model 150A 200A US/CA model Global model F150A F150B F200B F200C F200F F200G US/CA/ANZ model F150A F200A F200B F200CA Blade Dia. (in) Pitch (in) Mark Material Part number Remarks 15 1/4 Aluminum 6G5-45941-00 14 5/8...
  • Page 75 2014 PROPELLER APPLICATIONS STANDARD PROPELLER L150 – L250 ps Global model L150A L200A L250G US/CA model Global model FL150A FL150B FL200B FL200C FL200F FL200G FL225B FL250A US/CA/ANZ model LF150A LF200A LF200F LF200CA LF225A LF250A Global model FL250G US/CA/ANZ model Blade Dia.

  • Page 76: Standard Propellers (Shift Dampener System [Sds])

    2014 PROPELLER APPLICATIONS STANDARD PROPELLERS (Shift Dampener System [SDS]) 55 – 115 ps Global model E60H E75B US/CA model Global model E115A 115B 115C 130B 140B F40G FT50C US/CA model Global model FT50J FT60G F70A F75B F75C F80B F90B F95A US/CA model T50B T60B...

  • Page 77: Dual Thrust Propellers

    2014 PROPELLER APPLICATIONS DUAL THRUST PROPELLERS 6 – 9.9 ps Global model F9.9J US/CA model F9.9B Blade Dia. (in) Pitch (in) Mark Material Part number Remarks Aluminum 6G1-W4592-00 Aluminum 6G1-W4591-01 8 – 9.9 ps Global model FT8D FT9.9L US/CA model T9.9B Blade Dia.

  • Page 78: Weedless Propellers

    2014 PROPELLER APPLICATIONS WEEDLESS PROPELLERS 4 – 6 ps Global model 5C/S US/CA model Blade Dia. (in) Pitch (in) Mark Material Part number Remarks 7 1/4 8 1/4 Aluminum 6E0-45952-00 20 – 30 ps Global model E/25B E/30H EK25B/C F25D US/CA model F25A Global model...

  • Page 79: Reliance Series Propellers (Shift Dampener System [Sds])

    2014 PROPELLER APPLICATIONS RELIANCE SERIES PROPELLERS (Shift Dampener System [SDS]) 150 – 300 PS Global model 150A 200A 250G US/CA model Global model F150A/B F200B F200C F200F F200G F225B F225C F225F US/CA/ANZ model F150A F200A F200B F200CA F225A F225CA Global model F250A F250D F250G...

  • Page 80: Saltwater Series Propellers

    2014 PROPELLER APPLICATIONS SALTWATER SERIES PROPELLERS 150 – 250 ps Global model 150A 200A US/CA model Global model F150A/B 250G F200B F200C F225B F225C F250A F250G US/CA/ANZ model F150A F200A F225A F250A Blade Dia. (in) Pitch (in) Mark Material Part number Remarks 15 1/4 S-Steel...

  • Page 81: Saltwater Series Ii Propellers (Std)

    2014 PROPELLER APPLICATIONS SALTWATER SERIES II PROPELLERS (STD) 150 – 300 ps Global model 200A 250G US/CA model Global model F150A/B F200B F200C F225B F225C F250A F250B F250G US/CA/ANZ model F150A F200A F225A F250A Blade Dia. (in) Pitch (in) Mark Material Part number Remarks...

  • Page 82: Saltwater Series Ii Propellers (Shift Dampener System [Sds])

    2014 PROPELLER APPLICATIONS SALTWATER SERIES II PROPELLERS (Shift Dampener System [SDS]) 150 – 300 ps Global model 150A 200A 250G US/CA model Global model F150A/B F175A F200B F200C F200F F200G F225B F225C US/CA/ANZ model F150A F175A F200A F200B F200CA F225A Global model F225F F250A...

  • Page 83: Saltwater Series Hs4 Propellers (Std)

    2014 PROPELLER APPLICATIONS SALTWATER SERIES HS4 PROPELLERS (STD) 150 – 300 ps Global model 150A 200A 250G US/CA model Global model F150A/B F200B F200C F225A F225B F225C F250A F250B US/CA/ANZ model F150A F200A F225A F250A Global model F250G US/CA/ANZ model Blade Dia.

  • Page 84: Saltwater Series Xl Propellers (Shift Dampener System [Sds])

    2014 PROPELLER APPLICATIONS SALTWATER SERIES XL PROPELLERS (Shift Dampener System [SDS]) 350 ps (V8 engine) Global model F350A US/CA/ANZ model F350CB Blade Dia. (in) Pitch (in) Mark Material Part number Remarks 16 1/4 S-Steel 6AW-45970-10 16 1/4 S-Steel 6AW-45972-10 15 1/2 S-Steel 6AW-45974-10 15 1/4...

  • Page 85: Vmax Series Propellers

    2014 PROPELLER APPLICATIONS VMAX SERIES PROPELLERS 200 – 275 ps (SHO engine) Global model F150C F165A F200D F225D F250C F225G F250F F275A US/CA/ANZ model VF150A VF200A VF225A VF250A Blade Dia. (in) Pitch (in) Mark Material Part number Remarks 15 1/8 S-Steel 6CB-45932-10 Ventless...

  • Page 86: High Performance Series Propellers

    2014 PROPELLER APPLICATIONS HIGH PERFORMANCE SERIES PROPELLERS 60 – 200 ps Global model 75/85A 115B/C 130/140B Z150Q US/CA model VZ150 Global model 150A 200A US/CA model Blade Dia. (in) Pitch (in) Mark Material Part number Remarks S-Steel 6E5-45970-10 Special purpose S-Steel 6E5-45976-10 Special purpose...

  • Page 87: Wot Operation Range Table

    WOT OPERATION RANGE TABLE With WOT (Wide-Open-Throttle) operation and under a maximum boat load, the engine RPM should be within the upper half of the WOT speed range. Select a propeller which fulfills this requirement. 2-stroke engines Global Model US/CA Model WOT range (rpm) 4,000 –...
  • Page 88 WOT OPERATION RANGE TABLE 4-stroke engines Global Model US/CA/ANZ Model WOT range (rpm) F/FL115B F/LF115B 5,300 – 6,300 F/FL150A F/LF150A 5,000 – 6,000 F/FL150B 4,500 – 5,500 F150C, F165A VF150A 5,000 – 6,000 F175A, F/FL200B, F/FL200C, F/FL200F, F175A, F/LF200A, F/LF200B, F/LF200CA, F/FL200G, F/FL225B, F225C, F/FL250A, 5,000 –...

  • Page 89: Remote Controls

    REMOTE CONTROLS REMOTE CONTROL TYPES AND APPLICATIONS....... 3-2 703 SIDE MOUNT REMOTE CONTROL [Mechanical RC]....3-3 704 BINNACLE MOUNT REMOTE CONTROL [Mechanical RC] ..3-5 6X3 CONCEALED REMOTE CONTROL [Mechanical RC]....3-7 6X5 BINNACLE MOUNT REMOTE CONTROL [Mechanical RC] (FOR US) ..................3-9 6X6 BINNACLE MOUNT REMOTE CONTROL [DEC].......

  • Page 90: Remote Control Types And Applications

    REMOTE CONTROL TYPES AND APPLICATIONS A Yamaha outboard motor has one of two throttle control systems, either “Push To Open” or “Pull To Open”. For example, “Push To Open” means the throttle valve opens when the remote control inner cable is extended and then the throttle arm is pushed.
  • Page 91 REMOTE CONTROL TYPES AND APPLICATIONS 703 SIDE MOUNT REMOTE CONTROL [Mechanical RC] Designed to be compatible with most of the Yamaha Outboard motor models. This remote control can be fitted in almost every type of boat. The basic control functions are contained in the 703 remote control box.
  • Page 92 REMOTE CONTROL TYPES AND APPLICATIONS 703 SIDE MOUNT REMOTE CONTROL DIMENSIONS mm (in.) 85 (3.35) 116.5 (4.59) 46 (1.81) 40 (1.57) 64.5 (2.54) 128 (5.04) 135 (5.31) 85.5 (3.37)
  • Page 93 REMOTE CONTROL TYPES AND APPLICATIONS 704 BINNACLE MOUNT REMOTE CONTROL [Mechanical RC] Designed for use with electric start models. Best fitted to a boat with center console. Two types of levers, Single lever or Twin lever, are available to match the purpose of use and engine applications.
  • Page 94 REMOTE CONTROL TYPES AND APPLICATIONS 704 BINNACLE MOUNT REMOTE CONTROL DIMENSIONS Single lever Twin lever mm (in.) mm (in.) 103.5 (4.07) 90 (3.54) 179.5 (7.07) 70 (2.76) 70 (2.76) 33 (1.30) 33 (1.30) 135.2 (5.32) 135.2 (5.32) 6 (0.23) 6 (0.23) 10 (0.39) 10 (0.39) 138 (5.43)
  • Page 95 REMOTE CONTROL TYPES AND APPLICATIONS REMOTE CONTROL SPACER Designed to raise the control box 22 mm (0.9 in.) to make more clearance between the lever and the dash board when the lever is in the WOT position. Ref. No. Part No. Descriptions 704-48293-20 Single...
  • Page 96 REMOTE CONTROL TYPES AND APPLICATIONS 6X3 CONCEALED REMOTE CONTROL DIMENSIONS mm (in.) 54.2 (2.13) 251 (9.88) 60.1 (2.37) 89 (3.5) 123 (4.84) 32.8 (1.29) If a panel board thickness is below 20 mm (0.79 in.), make three 7 mm (9/32 in.) holes and use the supplied bolts and nuts.
  • Page 97 Remarks Push Pull 6X5-48207-01 * Yamaha remote control cable, Premier Series, or equivalent cable (Teleflex CC3300) is recommended for 6X5 remote control box. * Premier Series is handled by Yamaha Motor Corporation, USA. * For further information, see the instruction (P/N: 6X5-28199-P0) included in the package.
  • Page 98 REMOTE CONTROL TYPES AND APPLICATIONS 6X5 BINNACLE MOUNT REMOTE CONTROL DIMENSIONS mm (in.) Max. Max. 179 (7.05) 176 (6.93) 200 (7.87) 172 (6.77) 223 (8.78) 205 (8.07) 172 (6.77) φ6 (0.24) 86 (3.39) R3 (0.12) Cut off Cut off shaded shaded area area...
  • Page 99 REMOTE CONTROL TYPES AND APPLICATIONS 6X6 BINNACLE MOUNT REMOTE CONTROL [DEC] This exclusive binnacle remote control unit requires no mechanical remote control cables. The throttle and shift operations are electrically controlled by new Digital Network System, which will obtain smoother remote control operation without cable friction. Rigging has been simplified, because the mechanical cable installation and adjustment are not required.
  • Page 100 REMOTE CONTROL TYPES AND APPLICATIONS DEC ENGINE SELECTION This RC unit accepts all DEC engines. The initial setting is completed to match new DEC engines. If this RC unit is used for previous DEC engines such as F250B and F300 (V8) for 2011 model, fol- low the procedure below.
  • Page 101 REMOTE CONTROL TYPES AND APPLICATIONS 6X6 BINNACLE MOUNT REMOTE CONTROL DIMENSIONS The side view is the same among all remote control unit variation. mm (in.) Max. 67 deg. Max. 90 deg. 128 (5.04) 182 (7.17) Single engine application 145 (5.71) 132 (5.20) 5.5 (0.22) Cut out shaded area...
  • Page 102 REMOTE CONTROL TYPES AND APPLICATIONS Twin engine application mm (in.) 145 (5.71) 132 (5.20) 5.5 (0.22) Cut out shaded area Cut out shaded area Template (twin lever) Triple engine application 116 (4.57) 145 (5.71) 100 (3.93) 132 (5.20) 5.5 (0.22) Cut out shaded are Cut out shaded area Cut out shaded area...
  • Page 103 REMOTE CONTROL TYPES AND APPLICATIONS Quad engine application mm (in.) 116 (4.57) 100 (3.93) 145 (5.71) 132 (5.20) 6 (0.24) ECM for C-PORT/ C-STBD * ECM wire harness length: Approx. 1.5 m (5 ft) Template for RC unit 304 (12) 115 (4.53) (0.55) (1.48)
  • Page 104 REMOTE CONTROL TYPES AND APPLICATIONS 6X7 CONCEALED REMOTE CONTROL [DEC] This exclusive concealed remote control unit requires no mechanical remote control cables. The throttle and shift operations are electrically controlled by new Digital Network System, which will obtain smoother remote control operation without cable friction. Rigging has been simplified, because the mechanical cable installation and adjustment are not required.
  • Page 105 REMOTE CONTROL TYPES AND APPLICATIONS 6X7 CONCEALED REMOTE CONTROL DIMENSIONS 96.2 mm (in.) (3.79) (0.71) (2.24) 27 (1.06) 155 (6.10) Mount board * Stop SW wire harness length: Approx. 2 m (6.5 ft) Max. 54.4 67 deg. (2.14) 38 (1.50) Max.

  • Page 106: Remote Switch Types And Applications

    REMOTE SWITCH TYPES AND APPLICATIONS COMBINATION SWITCH PANEL (IG SWITCH AND EMERGENCY STOP SWITCH) SINGLE IG SWITCH W/ PANEL Ref. No. Part No. Description 704-82570-10 w/ choke SW 6R5-82570-06 w/o choke SW, For Prime start model or Digital Network System (6Y8) 6X6-82570-31 For Digital Network System (6Y8), Main station helm 6X6-82570-00...
  • Page 107 REMOTE SWITCH TYPES AND APPLICATIONS SINGLE IG SWITCH W/ PANEL 51 (2.0) mm (in.) 25.5 (1.0) 68 (2.68) 86 (3.39) 52.4 (2.06) Cut out shaded area 5.5 (0.22) SINGLE IG SWITCH W/O PANEL Ref. No. Part No. Description 704-8257C-01 With choke switch mm (in.) Max.
  • Page 108 REMOTE SWITCH TYPES AND APPLICATIONS TWIN IG SWITCH Ref. No. Part No. Description 6K1-82570-12 w/ choke SW 61B-82570-05 w/o choke SW 6Y8-82570-03 For Digital Network System (6Y8), Main station helm 6X6-82570-40 For Digital Network System (6Y9), Main station helm 6X6-82570-10 For Digital Network System (6Y8), 2nd helm 6X6-82570-60 For Digital Network System (6Y9), main station helm, w/o buzzer, Requires [No.3]...
  • Page 109 REMOTE SWITCH TYPES AND APPLICATIONS TWIN IG SWITCH mm (in.) 97.4 (3.83) 5.6 (0.22) 53 (2.09) 114 (4.49) 12 (0.47) 100 (4.00) 54 (2.13) Cut out shaded area mm (in.) 109 (4.29) 25 (0.98) 25 (0.98) 86 (3.39) 126 (4.96) 52.4 (2.06) Cut out shaded area Cut out shaded area...
  • Page 110 REMOTE SWITCH TYPES AND APPLICATIONS TRIPLE IG SWITCH Ref. No. Part No. Description 6X5-82570-02 For Digital Network System (6Y8), Main station helm 6X6-82570-50 For Digital Network System (6Y9), Main station helm 6X6-82570-20 For Digital Network System (6Y8), 2nd station helm 6X6-82570-70 For Digital Network System (6Y9), main station helm, w/o buzzer, Requires [No.2] 6X6-82570-F0...
  • Page 111 REMOTE SWITCH TYPES AND APPLICATIONS TRIPLE IG SWITCH mm (in.) 167 (6.57) 25 (0.98) 25 (0.98) 52.4 (2.06) Cut out shaded area Cut out shaded area Cut out shaded area 5.5 (0.22) 86 (3.39) 184 (7.24) mm (in.) 97.4 (3.83) 5.6 (0.22) 55.2 (2.17) 114 (4.49)
  • Page 112 REMOTE SWITCH TYPES AND APPLICATIONS QUAD IG SWITCH Ref. No. Part No. Description For Digital Network System (6Y9), Main station helm, Assembly for P, CP, CS and S as 6X6-82570-M2 below* *6X6-82570-R2 For P engine *6X6-82570-S2 For CP engine *6X6-82570-T2 For CS engine *6X6-82570-U2 For S engine...
  • Page 113 REMOTE SWITCH TYPES AND APPLICATIONS QUAD IG SWITCH mm (in.) EX: P/CP SW panel 61.5 (2.42) 450 (17.7) 12 (0.47) The recognition letter such as P, CP, S, CS is stamped on the 87 (3.43) surface protection film. 70.4 (2.77) 28.3 (1.11) 5.6 (0.22) 44.5 (1.75)
  • Page 114 REMOTE SWITCH TYPES AND APPLICATIONS INDEPENDENT SWITCH PANEL IG SWITCH W/ PANEL Ref. No. Part No. Description 64D-82570-05 w/ bullet connectors for emergency stop SW 64D-82570-22 w/ 2P coupler for emergency stop SW, For 6X3 & 6X7 RC 6X6-82570-80 For Digital Network System (6Y9), 2nd station helm, Single engine application 6X6-82570-C0 For Digital Network System (6Y9), Multi engine application (All engine start/stop) mm (in.)
  • Page 115 REMOTE SWITCH TYPES AND APPLICATIONS IG SWITCH W/ PANEL mm (in.) 33.4 (1.31) 5.6 (0.22) 50 (1.97) 38.1 (1.5) mm (in.) 33.4 (1.31) 5.6 (0.22) 50 (1.97) 38.1 (1.5) Br Y 3-27...
  • Page 116 REMOTE SWITCH TYPES AND APPLICATIONS IG SWITCH W/O PANEL Ref. No. Part No. Description 704-82510-07 w/bullet connectors for stop switch 6X3-8257B-01 w/2-pin coupler for stop switch, For 6X3 and 6X7 RC mm (in.) buzzer stop SW 175 (6.89) Max. 4 (0.16) 380 (15) mm (in.) Max.
  • Page 117 REMOTE SWITCH TYPES AND APPLICATIONS EMERGENCY STOP SWITCH W/ PANEL Ref. No. Part No. Description 64D-82570-10 w/ bullet connectors for stop SW 64D-82570-30 w/ 2P coupler for stop SW 6X6-82570-90 For Digital Network System (6Y9), 2nd station helm, Single/Twin/Triple engine application 6X6-82570-V0 For Digital Network System (6Y9), Quad engine application only 47 (1.85)
  • Page 118 REMOTE SWITCH TYPES AND APPLICATIONS EMERGENCY STOP SWITCH W/O PANEL Ref. No. Part No. Description 688-82575-10 w/bullet connectors for stop switch 64D-82575-10 w/2-pin coupler for stop switch mm (in.) mm (in.) 16 (0.63) 16 (0.63) 3.5 Nm, 3.5 Nm, 0.35 kgf•m, 0.35 kgf•m, 2.6 ft•lb 2.6 ft•lb...
  • Page 119 REMOTE SWITCH TYPES AND APPLICATIONS STATION SELECTOR SWITCH Ref. No. Part No. Description 6X6-82570-A0 For Digital Network System (6Y8), Dual station 6X6-82570-B0 For Digital Network System (6Y9), Dual station, Single/Twin/Triple engine application 6X6-82570-L0 For Digital Network System (6Y9), Dual station, Quad engine application only mm (in.) 68 (2.68) 110 (4.33)
  • Page 120 REMOTE SWITCH TYPES AND APPLICATIONS ADAPTER FOR EMERGENCY STOP SWITCH LEAD Ref. No. Part No. Description 6X3-81971-00 2-pin coupler - bullet connector 6X3-81971-10 Bullet connector - 2-pin coupler mm (in.) mm (in.) 100 (3.94) 100 (3.94) ENGINE SHUT-OFF LANYARD (CORD) Part No.

  • Page 121: Remote Control Cables

    701-48350-70 Cable length = A + B + 3 feet A + C + 3 feet * If Yamaha remote control cable is not available, a Teleflex Morse CC3300 (BLK)/33C (RED) type Obviously, different boats will require differ- cable is recommended.
  • Page 122 REMOTE CONTROL CABLES ROUTING THE REMOTE CONTROL CABLES WARNING Do not bend the remote control cable to the radius of 300 mm (1 foot) or smaller. Additional friction will impair the control ability. 1. Route the cable along an unobstructed path of the hull from the remote control box to the engine. 2.

  • Page 123: Remote Control Attachment Kit

    REMOTE CONTROL ATTACHMENT KIT If the specified tightening torque for the bolts and nuts is not mentioned in the figure, use standard torque as follows. General torque table Bolt size kgf•m lb•ft Part No. 6G1-48501-50 Part No. 6AH-48501-00 Global model Global model F9.9H F15C F20B F20C...
  • Page 124 REMOTE CONTROL ATTACHMENT KIT Part No. 60R-G8501-00 Part No. 655-48501-10 Global model FT8D Global model EK8D US/CA model US/CA model For ball post Part No. 63V-48501-00 Part No. 6DR-48501-00 Global model 9.9F Global model F9.9J FT9.9L US/CA model US/CA model F9.9B T9.9B To be continued.
  • Page 125 REMOTE CONTROL ATTACHMENT KIT Part No. 6BL-48501-00 Part No. 689-48501-21-4D Global model F25D Global model E/25B E/30H US/CA model F25A US/CA model For ball post/ STR guide Part No. 6L2-48501-11 Global model Part No. 6J8-48501-03 US/CA model Global model US/CA model To be continued.
  • Page 126 REMOTE CONTROL ATTACHMENT KIT Part No. 66T-48501-01 Global model E/40X US/CA model 3-38...

  • Page 127: Steering Hook

    STEERING HOOK Part No. 63V-48511-01 Part No. 6L2-48511-00 Global model FT8D 9.9F Global model US/CA model US/CA model For STR guide For STR guide Part No. 6G8-48511-10 Part No. 65W-48511-01 Global model 9.9F Global model F20D F25D FT25F F30B F40F US/CA model US/CA model F25A...
  • Page 128 STEERING HOOK Part No. 63D-48511-01 Part No. 68V-48511-01 Global model FT50C F50D Global model F75C F95A F100B F115A US/CA model US/CA model F115A For STR guide For STR guide Part No. 67F-48511-01 Part No. 676-48511-02 Global model F75B F80B F90B F100D Global model EK8D US/CA model...
  • Page 129 STEERING HOOK Part No. 689-48511-02 Part No. 6G8-48511-00 Global model E/25B E/30H Global model 9.9F US/CA model US/CA model For ball post/ STR guide For rope Part No. 700-48510-12 Part No. 69G-48511-10 Global model EK8D E/25B Global model FT8D FT9.9L US/CA model US/CA model T9.9B...

  • Page 130: Steering Guide Attachment Kit

    STEERING GUIDE ATTACHMENT KIT The locknut (1) for the steering cable joint should be loosen 1/4 turns from its seated position. This is to prevent the joint from friction when the outboard motor is steered. Part No. 63V-61350-00 Part No. 689-61350-02 Global model 9.9F...
  • Page 131 STEERING GUIDE ATTACHMENT KIT Part No. 6BG-61350-00 Part No. 688-61350-10 Global model F20D F25D FT25F F30B F40F Global model US/CA model F25A T25A F30A F40A US/CA model Global model E60H US/CA model Part No. 697-61350-00 Part No. 6E5-61350-02 Global model Global model F75C F95A F100B...

  • Page 132: Tie-Bar Kit

    TIE-BAR KIT This kit is used to link the 2 engines in twin engine application. Adjustable distance: 600 mm (23.6 in) – 800 mm (31.5 in) Part No. 6E5-61301-01 Global model 40 – 250 F30 – F300 (V6) US/CA/ANZ model 3-44...

  • Page 133: Conventional Wire Harness

    CONVENTIONAL WIRE HARNESS 7- TO 10-PIN ADAPTER An optional wire-harness for the remote control Part No. Length (L) Remarks is available. This will help set up the remote 703-8258A-00 0.5 m (2 ft) control equipment on any boats. Choose a suitable wire-harness if necessary.

  • Page 134: Digital Electronic Remote Control Wire Harness

    DIGITAL ELECTRONIC REMOTE CONTROL WIRE HARNESS MAIN WIRE HARNESS Used to connect between engine and remote control unit Part No. Length (L) Remarks 6X6-8258A-00 6 m (20 ft) 6X6-8258A-10 7 m (23 ft) 6X6-8258A-20 8 m (26 ft) For DEC unit 6X6-8258A-30 10 m (32 ft) 6X6-8258A-40...
  • Page 135 DIGITAL ELECTRONIC REMOTE CONTROL WIRE HARNESS DUAL STATION WIRE-HARNESS (2-12P) Used to connect between main RC and 2nd RC Part No. Length (L) Remarks 6X6-8258A-B1 5 m (16 ft) 6X6-8258A-D1 8 m (26 ft) For DEC unit 6X6-8258A-F1 12m (38 ft) R R R 2nd RC Main RC...
  • Page 136 DIGITAL ELECTRONIC REMOTE CONTROL WIRE HARNESS CONVERSION HARNESS M Used to connect between 2nd helm new DEC and 2nd helm previous start/stop SW. (Single engine application) Part No. Length (L) Remarks For 2nd station helm, Single 6X6-8258A-M0 200 mm (8 in) engine application Y W Br X B P...
  • Page 137 DIGITAL ELECTRONIC REMOTE CONTROL WIRE HARNESS CONVERSION HARNESS P Used to connect between 2nd helm new DEC and 2nd helm previous start/stop SW. (Triple engine application) Part No. Length (L) Remarks For 2nd station helm, Triple 6X6-8258A-P0 240 mm (9 in) engine application X P Br Y W Br...
  • Page 138 MEMO...

  • Page 139: Tiller Handles

    TILLER HANDLES 6X4 MULTI-FUNCTION TILLER HANDLE..........4-2 MULTI-FUNCTION TILLER HANDLE KIT (FOR US)......4-2 TILLER HANDLE KIT CONTENTS............4-6 WIRING DIAGRAM (FOR US)............4-11 EXPLODED DIAGRAM (FOR US) ............. 4-12 MULTI-FUNCTION TILLER HANDLE KIT (FOR JAPAN) ....4-13 WIRING DIAGRAM (FOR JAPAN) ............. 4-15 EXPLODED DIAGRAM (FOR JAPAN)..........

  • Page 140: 6X4 Multi-Function Tiller Handle

    6X4 MULTI-FUNCTION TILLER HANDLE Yamaha prepares the various multi-function tiller handle kits for F30 to F115 and 40 to 90 engines. For US, the tiller handle kit for F25 is specially prepared. This handle has the electrical functions which are similar to those of 703 side mount remote control box.

  • Page 141: Tiller Handle Kit Contents

    6X4 MULTI-FUNCTION TILLER HANDLE TILLER HANDLE KIT CONTENTS 50-90, F40-F115 KIT P/N:6X4-42103-54 Part name Part No. Q’ty Remarks Tiller handle ASSY 6X4-42101-04 With PTT switch (Top), Requires fitting kit. Setup manual 6X4-2819K-15 English F25A (6BP) KIT P/N:6X4-42103-09 Part name Part No. Q’ty Remarks Tiller handle ASSY...
  • Page 142 6X4 MULTI-FUNCTION TILLER HANDLE HANDLE FITTING KIT CONTENTS Select the fitting kit that matches the model. F115A KIT P/N:6X4-42102-01 Part name Part No. Q’ty Remarks Fuel pipe clamp 2 63D-24367-00 Cable clamp 1 63D-48538-00 Throttle cable 67G-26301-10 895 mm (35 in.) Pipe 1 67G-42541-00 Pipe 1...
  • Page 143 6X4 MULTI-FUNCTION TILLER HANDLE HANDLE FITTING KIT CONTENTS F115B KIT P/N: 6X4-42102-C0 Part name Part No. Q’ty Remarks STR friction assy 67G-42508-10 Stud bolt 90116-10063 Locknut 90185-10027 Bracket 6EK-42121-00 Shift cable 6EK-48321-00 820 mm (33.5 in) Clip 90468-10005 Cable clamp 63D-48538-00 Throttle cable 6EK-26301-00...
  • Page 144 6X4 MULTI-FUNCTION TILLER HANDLE TILLER HANDLE KIT CONTENTS F75A, F90A KIT P/N:6X4-42102-11 Part name Part No. Q’ty Remarks Fuel pipe clamp 2 63D-24367-00 Cable clamp 1 63D-48538-00 Throttle cable 67G-26301-10 895 mm (35 in.) Pipe 1 67G-42541-00 Pipe 1 67G-42541-10 67G-42546-00 Shift cable 67G-48321-20...
  • Page 145 6X4 MULTI-FUNCTION TILLER HANDLE TILLER HANDLE KIT CONTENTS F50B, T50B, F60B, T60B, F70A KIT P/N:6X4-42102-23 Part name Part No. Q’ty Remarks Cable clamp 1 63D-48538-00 Shift cable 67C-48321-11 707 mm (28 in.) Throttle cable 69W-26301-00 610 mm (24 in.) Troll RPM switch ASSY 6X4-81860-00 10-pin main harness 6X4-82586-10...
  • Page 146 6X4 MULTI-FUNCTION TILLER HANDLE TILLER HANDLE KIT CONTENTS F40A KIT P/N:6X4-42102-71 Part name Part No. Q’ty Remarks Cable clamp 1 63D-48538-00 Shift cable 67C-48321-11 687 mm (27 in.) Throttle cable 69W-26301-00 610 mm (24 in.) Troll RPM switch ASSY 6X4-81860-00 10-pin main harness 6X4-82586-10 950 mm (37 in.)
  • Page 147 6X4 MULTI-FUNCTION TILLER HANDLE TILLER HANDLE KIT CONTENTS KIT P/N:6X4-42102-41 Part name Part No. Q’ty Remarks Cable clamp 63D-48538-00 Throttle cable 6H1-26301-01 610 mm (24 in.) Shift cable 6H1-48321-11 726 mm (29 in.) Ext. bracket (Short) 6X4-42121-00-8D 45 mm (1.8 in.) Shift handle 6X4-44159-10-8D Shift lever...
  • Page 148 6X4 MULTI-FUNCTION TILLER HANDLE TILLER HANDLE KIT CONTENTS KIT P/N:6X4-42102-63 Part name Part No. Q’ty Remarks Stay 63D-24364-10 Fuel pipe clamp 2 63D-24367-00 Throttle cable 63D-26301-01 530 mm (21 in.) Pipe 1 63D-42541-00 63D-42546-00 Shift cable 63D-48321-11 610 mm (24 in.) Clamp 63D-48538-00 Clamp...

  • Page 149: Wiring Diagram (For Us)

    6X4 MULTI-FUNCTION TILLER HANDLE WIRING DIAGRAM (FOR US) Tachometer 6Y5-8350T-90 TACH r/min mode 6Y5-83653-00 : 5 m (16 ft) 6Y5-83553-M0 : 2.5 m (8 ft) Troll Ignition Stop (*1) ENGINE (*2) Neutral Buzzer Tiller handle assembly (*1) Depends on the engine specification. (*2) 1.5 m (5 ft) extension wire-harness (6Y5-8356N-00) is available.

  • Page 150: Exploded Diagram (For Us)

    6X4 MULTI-FUNCTION TILLER HANDLE EXPLODED DIAGRAM (FOR US) EX: F50B/F60B/F70A 4-12...

  • Page 151: Multi-Function Tiller Handle Kit (For Japan)

    6X4 MULTI-FUNCTION TILLER HANDLE MULTI-FUNCTION TILLER HANDLE KIT (FOR JAPAN) The tiller handle kit is prepared for F50 to F90. For installation procedure, see the instruction supplied with the kit. Troll RPM switch Troll RPM switch (Fuel injected F30- F90) (Fuel injected F30- F90) LED indicators LED indicators...
  • Page 152 6X4 MULTI-FUNCTION TILLER HANDLE TILLER HANDLE KIT CONTENTS F50H, FT50J, F60F, FT60G, F70A KIT P/N:6X4-42103-27 Part name Part No. Q’ty Remarks Grommet 2 6C5-42725-30 Tiller handle ASSY 6X4-42101-V5 With PTT switch (Side), LED indicators Bolt 901-0906M-88 locknut 90185-10027 Clamp 90465-13M36 Washer 92990-06100 Friction piece...

  • Page 153: Wiring Diagram (For Japan)

    6X4 MULTI-FUNCTION TILLER HANDLE WIRING DIAGRAM (FOR JAPAN) Troll Ignition Stop Warning (*1) indicators Neutral Buzzer ENGINE Tiller handle assembly (*1) Depends on the engine specification. 4-15...

  • Page 154: Exploded Diagram (For Japan)

    6X4 MULTI-FUNCTION TILLER HANDLE EXPLODED DIAGRAM (FOR JAPAN) EX: F50H/F60F/F70A 4-16...

  • Page 155: Multi-Function Tiller Handle Contents (For Others)

    6X4 MULTI-FUNCTION TILLER HANDLE MULTI-FUNCTION TILLER HANDLE CONTENTS (FOR OTHERS) The tiller handle kit is not prepared for other market, except some region. Regarding the tiller handle component parts information, see the applicable years model parts cata- log. Troll RPM switch (Depends on the engine specification.) LED indicators...

  • Page 156: Multi-Function Tiller Handle Kit (For Eu & Anz)

    6X4 MULTI-FUNCTION TILLER HANDLE MULTI-FUNCTION TILLER HANDLE KIT (FOR EU & ANZ) Both tiller handle kit and fitting kit are required for installation. TILLER HANDLE KIT CONTENTS F30 – F115 KIT P/N:6X4-42103-64 Part name Part No. Q’ty Remarks Tiller handle ASSY 6BC-42101-23 w/o Troll RPM SW.
  • Page 157 6X4 MULTI-FUNCTION TILLER HANDLE MULTI-FUNCTION TILLER HANDLE KIT (FOR EU & ANZ) F50 – F70 KIT P/N: 6X4-42102-91 Part name Part No. Q’ty Remarks Cable clamp 1 63D-48538-00 Shift cable 67C-48321-11 Throttle cable 69W-26301-00 6X4-42728-00 For PTT SW Troll rpm SW ASSY 6X4-81860-00 Wire harness 6X4-82586-10...
  • Page 158 6X4 MULTI-FUNCTION TILLER HANDLE MULTI-FUNCTION TILLER HANDLE KIT (FOR EU & ANZ) HANDLE FITTING KIT CONTENTS F80 – F100 KIT P/N: 6X4-42102-A1 Part name Part No. Q’ty Remarks Fuel pipe clamp 2 63D-24367-00 Cable clamp 1 63D-48538-00 Throttle cable 67G-26301-10 Pipe 1 67G-42541-00 Pipe 1...
  • Page 159 6X4 MULTI-FUNCTION TILLER HANDLE MULTI-FUNCTION TILLER HANDLE KIT (FOR EU & ANZ) F115A KIT P/N: 6X4-42102-B1 Part name Part No. Q’ty Remarks Fuel pipe clamp 2 63D-24367-00 Cable clamp 1 63D-48538-00 Throttle cable 67G-26301-10 Pipe 1 67G-42541-00 Pipe 1 67G-42541-10 67G-42546-00 Shift cable 67G-48321-20...

  • Page 160: Handle Immobilizer Kit Contents

    6X4 MULTI-FUNCTION TILLER HANDLE MULTI-FUNCTION TILLER HANDLE KIT (FOR EU & ANZ) F115B KIT P/N: 6X4-42102-C0 Part name Part No. Q’ty Remarks STR friction assy 67G-42508-10 Stud bolt 90116-10063 Locknut 90185-10027 Bracket 6EK-42121-00 Shift cable 6EK-48321-00 820 mm (33.5 in) Clip 90468-10005 Cable clamp...

  • Page 161: Wiring Diagram (For Eu & Anz)

    6X4 MULTI-FUNCTION TILLER HANDLE WIRING DIAGRAM (FOR EU & ANZ) AFTER JAN. 2012 Pigtail bus wire w/ power lead Pigtail bus wire Main bus wire 6Y8-82117-00 Immobilizer unit Ignition Troll Stop Warning indicators ENGINE Neutral Buzzer Tiller handle assembly UP TO DEC. 2011 Ignition SW YDIS coupler...

  • Page 162: Steering Friction Contents

    STEERING FRICTION CONTENTS For detailed installation information, see the instruction manual packed in the tiller handle kit and/or the steering friction kit. General torque table kgf•m lb•ft M10 locknut M6 bolt M5 bolt 6AH-42508-01 (for manual tilt) Part No. 67C-42508-04 Part No.
  • Page 163 STEERING FRICTION CONTENTS Part No. 63D-42508-00 Part No. 6C5-42508-01 Global model FT50C F50D Global model F40H F50H FT50J F60F FT60G US/CA model US/CA model F50B T50B F60B T60B 18 Nm, 1.8 kgf • 13 lb • 20 Nm, 2.0 kgf •...
  • Page 164 MEMO...
  • Page 165 CONVENTIONAL GAUGE (6Y5 & 6Y7) MOUNTING THE METERS............... 5-4 METER MOUNTING PROCEDURE............. 5-4 ANALOG GAUGE ILLUMINATION (6Y7 TYPE) ........5-4 ANALOG TACHOMETER ................ 5-5 ANALOG TACHOMETER APPLICATIONS ......... 5-5 ANALOG TACHOMETER DIMENSIONS..........5-6 POLE NUMBER SET UP..............5-6 DIGITAL TACHOMETER................5-7 DIGITAL TACHOMETER APPLICATIONS ..........
  • Page 166 CONVENTIONAL GAUGE (6Y5 & 6Y7) COOLANT TEMP. METER ..............5-20 COOLANT TEMP. METER TYPES AND APPLICATIONS ....5-20 COOLANT TEMP. METER DIMENSIONS ......... 5-20 COOLANT PRESS. ATTACHMENT AND/OR COOLANT TEMP. SENSOR INSTALLATION (FOR 2-STROKE MODELS) ....5-21 ROUTING COOLANT TEMP. LEAD ..........5-22 ROUTING THE COOLANT PRESS.
  • Page 167 CONVENTIONAL GAUGE (6Y5 & 6Y7) WIRE HARNESSES................5-32 REMOTE-OIL TANK HARNESS ............5-32 ADDITIONAL ACCESSORY LEAD ............ 5-32 METER HARNESS................5-33 LAMP SWITCH................... 5-34 TRIM METER LEAD ................5-34 TRIM AND OIL LEAD ................. 5-34 COMBINATION TRIM AND OIL LEAD..........5-34 CONVERSION HARNESS 1 ..............

  • Page 168: Mounting The Meters

    MOUNTING THE METERS The meters can be installed to electrical start models because power source is required for the operation. METER MOUNTING PROCEDURE Follow the procedures below for mounting the gauges. 1. Select a mounting location so that the meter is easy to read from the operating position. Be sure that there is sufficient clearance behind the panel for the meter.

  • Page 169: Analog Tachometer

    ANALOG TACHOMETER A tachometer is essential for proper outboard performance. The engine speed can be monitored to obtain most efficient operation. In twin engine applications, the tachometers can be used to set the throttle of each engine accu- rately. ANALOG TACHOMETER APPLICATIONS Ref.

  • Page 170: Analog Tachometer Dimensions

    POLE NUMBER SET UP Yamaha tachometer shows the engine RPM by receiving the pulse signal from lighting coil. The flywheel magneto used on Yamaha outboard motors varies in number of poles used: 4-pole, 6- pole and 12-pole. It is necessary to adjust the calibration switch on the back of gauge to correspond to the particular motor being used.

  • Page 171: Digital Tachometer

    DIGITAL TACHOMETER A tachometer is essential for proper outboard performance. The engine speed can be monitored to obtain most efficient operation. In twin engine applications, the tachometers can be used to set the throttle of each engine accu- rately. The digital tachometer includes the elapsed hour meter, the trim meter and the oil warning indicator. Also, this meter can be used for both 2 and 4 stroke models by switching the settings.

  • Page 172: Pole Number Set Up

    The tachometer indicates the engine speed by receiving the pulses from the lighting coil. The flywheel magnets used in Yamaha outboards vary in number of poles used: 6-pole and 12-pole. It is necessary to change the calibration switch on the back of the meter to correspond to the partic- ular motor being used.

  • Page 173: Speedometer

    Applicable model Above 40 (3-cyl) 6Y5-83570-S6 Above F30 [Mechanical RC] Digital multifunction 6Y5-83500-30 For Yamaha manufactured boats (Japan) Analog, BLK panel 6Y7-83510-00 0 – 75 mph (20 – 120 km/h) Analog, WHT panel 6Y7-83510-10 0 – 75 mph (20 – 120 km/h)

  • Page 174: Speedometer Dimensions

    SPEEDOMETER SPEEDOMETER DIMENSIONS Digital Analog mm (in.) 25 (0.98) 65.5 11.2 41.9 (0.33) (2.59) (0.44) (2.05) (1.65) (8.27) * A 6 m (19 ft) water tube (P/N: 688-83557-00) is included in all speedometer units (except digital speedome- ter unit P/N: 6Y5-83570-S6). WATER PRESSURE DAMPER (OP) Installing the water pressure damper between the gauge and water tube is recommended under fol- lowing condition.

  • Page 175: Speedometer Tube Routing

    (0.12 in.) 2. Route the speedometer tube carefully to avoid crimping or damage. SW.1 SW.2 Display km/h knot/h SW.3 SW.4 Yamaha ABYC Fuel Europe original (US) 180 – 0 Ω sensor 5 – 105 Ω 30 – 240 Ω 3. Connect the tube to the nipple.

  • Page 176: Fuel Management Gauge

    FUEL MANAGEMENT GAUGE The fuel management gauge has the functions as a fuel flow gauge, fuel consumption gauge, fuel economy gauge, twin engine RPM synchronizer for dual installations, and an optional water separa- tor warning indicator that detects water in the fuel filter. The gauge can display by receiving data from the fuel flow sensor and either an NMEA 0183 com- patible GPS unit or the digital speedometer.

  • Page 177: Fuel Management Gauge Dimensions

    FUEL MANAGEMENT GAUGE FUEL MANAGEMENT GAUGE DIMENSIONS Fuel management gauge (Ref. No. 1) mm (in.) R Y B L G G/W 65.5 (2.58) Pu/W 8.5 (0.33) 25 (0.98) Fuel mgt gauge with speedometer (Ref. No. 2) mm (in.) 16.9 (0.66) R Y B L W 65.5 (2.58) Pu/W...

  • Page 178: Fuel Sensor Installation

    FUEL MANAGEMENT GAUGE FUEL SENSOR INSTALLATION Follow the notifications below. 1. Locate the sensor in a well ventilated area in boat between the engine and a water separator. 2. Place the sensor with the “UP” mark facing upward. 3. Use a fuel joint that is fitted to the fuel hose of the outboard motor. 4.

  • Page 179: Wiring Description

    FUEL MANAGEMENT GAUGE WIRING DESCRIPTION Fuel management gauge Be sure that both the fuel management gauge and speedometer yellow wires are connected to the same power source and activated at the same time. R: 12 volt G: To the green wire from “STBD” digital tachom- eter G/W: To the green wire from “PORT”...
  • Page 180 FUEL MANAGEMENT GAUGE CONNECTING TO THE DIGITAL SPEEDOMETER (FOR FUEL MANAGEMENT GAUGE) This calculates the fuel economy and fuel consumption, inputting the speed data to the fuel man- agement gauge from the digital speedometer. 1. Remove the black grommet in the back of the digital speedometer. 2.

  • Page 181: Fuel Management Gauge Set Up

    FUEL MANAGEMENT GAUGE FUEL MANAGEMENT GAUGE SET UP 1. Remove the grommet (1) on the back of the gauge. 2. Select the fuel measurement switch 4 for either gallons per hour (gph) or liters per hour (L/h). 3. Select the signal input switch 5 and 6 for either the digital speedometer or a GPS. 4.

  • Page 182: Analog Trim Meter

    ANALOG TRIM METER The trim meter shows the trim angle of the outboard motor. ANALOG TRIM METER APPLICATIONS Ref. No. Description Part No. Applicable model 4-pin coupler Above premixed 40 (3-cyl) w/ PTT, 250G/ 6Y7-83670-00 BLK panel L250G Above 40 (3-cyl) w/ oil injection & PTT (except Bullet connector (*1) (*2)

  • Page 183: Coolant Pressure Meter

    COOLANT PRESSURE METER The coolant pressure meter shows the water pressure of cooling water passage, and provides a warning for the operator when there is a problem with the cooling system. * For all in-line cylinder models, the position for installing the sensor shares the coolant temperature output. Therefore, either the coolant temperature meter or the coolant pressure meter can be used for one engine.

  • Page 184: Coolant Temp. Meter

    COOLANT TEMP. METER The coolant temperature meter uses a sensor on the engine unit to indicate the temperature of the cooling water inside the powerhead. The meter has a red zone to indicate overheating so problems can be corrected before severe dam- age occurs.

  • Page 185: Coolant Press. Attachment And/Or Coolant Temp

    COOLANT TEMP. METER COOLANT PRESS. ATTACHMENT AND/OR COOLANT TEMP. SENSOR INSTALLATION (FOR 2-STROKE MODELS) Remove the screw plug (1) from the cylinder 75C, 90A, 75A, 85A head and install the sensor/attachment (2) with a new gasket. After installing the sensor/attachment, check for water leakage.

  • Page 186: Routing Coolant Temp. Lead

    COOLANT TEMP. METER V6 (2.6) ROUTING COOLANT TEMP. LEAD Same height as oil tank Add a clamp to oil tank mount bolt to secure tube Through the stopper Through the base Secure with Secure with stopper base Along port-side cable holder 10-pin harness holder bottom cowling V6 (2.6)

  • Page 187: Coolant Temp. Sensor And/Or Coolant Press

    COOLANT TEMP. METER F95A, F100B, F115A COOLANT TEMP. SENSOR AND/OR COOLANT PRESS. ATTACHMENT INSTALLATION (FOR 4-STROKE MODELS) F25D (F25A), FT25F (T25A), F30B (F30A), F40F (F40A) Coolant temp. sensor, or coolant pressure attachment F40H, F50H (F50B), FT50J (T50B), F60F (F60B), FT60G (T60B), F70A (F70A), F40G Only one of the coolant press.
  • Page 188 COOLANT TEMP. METER F75B (F75A), F80B, F90B (F90A), F100D, F75C COOLANT TEMP. SENSOR AND/OR Remove the negative battery cable and oil dip- COOLANT PRESS. ATTACHMENT stick, then put a rag on the oil filler hole to pre- INSTALLATION vent dust etc. from falling into the oil sump. (FOR 4-STROKE MODELS) F115B Only one of the coolant press, attachment or...

  • Page 189: Routing The Coolant Temp. Lead & Coolant Press. Tube

    COOLANT TEMP. METER ROUTING THE COOLANT TEMP. LEAD & COOLANT PRESS. TUBE COOLANT TEMP. SENSOR AND/OR F150 (L4 2.7L) COOLANT PRESS. ATTACHMENT INSTALLATION Secure with clamp (FOR 4-STROKE MODELS) F150 (L4 2.7L) Coolant temp. lead Coolant press. tube (2) Coolant temp. Coolant press.

  • Page 190: Sensor/Attachment Installation And Routing

    COOLANT TEMP. METER SENSOR/ATTACHMENT INSTALLATION AND ROUTING ROUTING THE COOLANT TEMP. LEAD F200, F225, F250 (V6) [Mechanical RC] & COOLANT PRESS. TUBE w/ Variable Camshaft Timing F150C (VF150A), F165A, F175A, F200 (L4 2.8L) Coolant temp. lead Coolant temp. sensor Secure with clamp Coolant press.

  • Page 191: Hour Meter

    HOUR METER The hour meter provides the operator with useful at-a-glance information. It monitors the number of hours a motor has been used since original installation. * The transaction of time count when the engine is stopped differs on each hour meter and YDIS, therefore the elapsed time is not always equal on their equipment.

  • Page 192: Wiring The Mechanical Hour Meter

    HOUR METER WIRING THE MECHANICAL HOUR METER The hour meter counts while the ignition switch is “ON”. IG switch Batt.+12V Hour meter Battery Lamp switch WIRING THE DIGITAL HOUR METER Two counting methods can be selected by connecting wires. COUNTING TIME WHILE ENGINE IS RUNNING COUNTING TIME WHILE IG SWITCH IS “ON”...

  • Page 193: Voltage Meter

    VOLTAGE METER The voltage meter provides information about the charging condition of the battery. VOLTAGE METER TYPES AND APPLICATIONS Ref. No. Description Part No. Applicable model DC 12 volt power supply 6Y7-83503-00 Black panel All electrical start models DC 12 volt power supply 6Y7-83503-10 White panel VOLTAGE METER DIMENSIONS...

  • Page 194: Fuel Meter

    FUEL METER TYPES AND APPLICATIONS Ref. No. Description Part No. Applicable model For Yamaha sensor (5 – 105 Ω) 6Y7-85750-00 Black panel For ABYC sensor (30 – 240 Ω) 6Y7-85750-10 Black panel All electrical start models For Yamaha sensor (5 –...

  • Page 195: Charge Warning Unit

    CHARGE WARNING UNIT The lamp of the charge warning unit indicates the status of charging the battery. When the main switch is turned to “ON” position, the red lamp lights. After the engine starts, the lamp will go off. If the charging system has malfunctioned, the lamp will light. mm (in.) 7.7 (0.30) 40 (1.57)

  • Page 196: Wire Harnesses

    WIRE HARNESSES An optional wire harness for the instruments is available. This harness will help set up any boats instruments. Choose a suitable wire-har- ness if necessary. For the wire color description, see the table on page 5-36. REMOTE-OIL TANK HARNESS Part No.

  • Page 197: Meter Harness

    WIRE HARNESSES For digital meter Part No. Length (L) Remarks METER HARNESS For twin engine For analog meter 6Y5-83553-N0 2.5 m (8 ft) application Part No. Length (L) Remarks For all models (10A) 6Y5-83553-00 2.5 m (8 ft) except V4/V6 (10A) ( L ) (10A)

  • Page 198: Trim Meter Lead

    WIRE HARNESSES TRIM AND OIL LEAD LAMP SWITCH Part No. Length (L) Remarks 6Y5-83653-00 5 m (16 ft) Part No. Length (L) Remarks (*1) Above F30 6Y5-83653-10 6 m (19 ft) 688-82520-00 10 cm (4 in) t = Max.15 mm Above 40 (3-cyl) w/ 6Y5-83653-20 7 m (23 ft)

  • Page 199: Conversion Harness 1

    WIRE HARNESSES RECTIFIER KIT CONVERSION HARNESS 1 Part No. Length (L) Remarks M-start model with 676-81970-01 2 m (7 ft) Part No. Length (L) Remarks lighting coil To freeze trim- (*1) 6Y5-8350U-10 150 mm (6 in) gauge for hydro- To GND tilt model (*1) For tachometer 6Y5-8350T-90 To direct...

  • Page 200: Wiring Diagrams

    The wiring color code and the main usage for the electric wires are shown below. The wire color and its main usage are different between Yamaha standard and ABYC standard. * For the wires which use tracer stripes, the main color is followed by a slash then the tracer color.

  • Page 201: Digital Meter (6Y5)

    WIRING DIAGRAMS DIGITAL METER (6Y5) SINGLE ENGINE APPLICATION 250G 6Y5-85721-F0 6Y5-87122-S0 6Y5-85752-02 5-37...
  • Page 202 WIRING DIAGRAMS DIGITAL METER (6Y5) SINGLE ENGINE w/ SIDE-MOUNT RC Above 115 w/ oil injection (except 250G), Above F115 (Mechanical RC) 6Y5-85721-F0 6Y5-87122-S0 6Y5-85752-02 5-38...
  • Page 203 WIRING DIAGRAMS DIGITAL METER (6Y5) SINGLE ENGINE W/ BINNACLE RC Above 115 w/ oil injection (except 250G), Above F115 (Mechanical RC) 5-39...
  • Page 204 WIRING DIAGRAMS DIGITAL METER (6Y5) TWIN ENGINE W/ BINNACLE RC 250G/L250G 6Y5-83553-M0 : 2.5 m (8 ft) 5-40...
  • Page 205 WIRING DIAGRAMS DIGITAL METER (6Y5) TWIN ENGINE W/ BINNACLE RC Above 115 w/ oil injection (except L/250G), Above F115 (Mechanical RC) 6Y5-83553-N0 : 2.5 m (8 ft) 5-41...

  • Page 206: Analog Meter (6Y7)

    WIRING DIAGRAMS ANALOG METER (6Y7) 2-STROKE ENGINES 250G/L250G & Premixed engines 5-42...
  • Page 207 WIRING DIAGRAMS ANALOG METER (6Y7) 2- AND 4-STROKE ENGINES Above 40 [3-cyl.] w/ oil injection (except L/250G), Above F30 (Mechanical RC) 5-43...

  • Page 208: Interchangeability Between Tachometer And Engine (Up To 2006 And After 2007)

    WIRING DIAGRAMS INTERCHANGEABILITY BETWEEN TACHOMETER AND ENGINE (up to 2006 and after 2007) The wire-harness adapter is available for connection between 2006 and former engines and 2007 and later gauges or between 2006 and former gauges and 2007 and later engines. The water detec- tion warning and check engine warning are no longer activated if either 2007 and later engines or 2007 and later gauges are installed.
  • Page 209 WIRING DIAGRAMS ANALOG TACHOMETER 4-stroke engine (Fuel injected engines, F30A (F30), F40B (F40), FT50C, F50D, F95A and F100B) Conventional EXT Engine Wire harness adapter Gauge wire harness -2006 2007- 6Y7-83540-80/90 – – – – – – – – – – (*1) –...
  • Page 210 WIRING DIAGRAMS DIGITAL TACHOMETER 4-stroke engine (Fuel injected engines, F30A (F30), F40B (F40), FT50C, F50D, F95A and F100B) Conventional EXT Engine Wire harness adapter Gauge wire harness -2006 2007- – – – – – – – – – – – 6Y5-8350T-90 (*1) –...

  • Page 211: Rigging Grommet Description

    RIGGING GROMMET DESCRIPTION * If the optional equipment will be installed, cut out the surface skin of rigging grommet on the prescribed posi- tion. 2-STROKE V4 OIL INJECTION Fuel hose Throttle cable Remote oil hose Coolant temp. lead (OP) 10-pin main harness Coolant press.
  • Page 212 RIGGING GROMMET DESCRIPTION F75, F80, F90, F100, F115A 10-pin main harness Coolant press. tube or Coolant temp. lead (OP) Throttle cable Speed hose Gauge harness Battery cable Shift cable Fuel hose F115B Throttle cable Speed hose 6Y8 multifunction meter harness (pigtail bus wire) Trolling switch harness Position the hose clip...
  • Page 213 RIGGING GROMMET DESCRIPTION F200, F225, F250 (V6-3.3L) w/ Variable Camshaft Timing [Mechanical RC] Coolant temp. lead and/or Coolant press. tube (OP) 10-pin main harness Isolator cable (OP) Throttle cable Flushing hose ( Market OP) Battery cable Shift cable Gauge harness Speed hose Fuel hose F200, F225, F250, F275 VMAX (SHO) and F150, F165, F175, F200(L4-2.8L)
  • Page 214 RIGGING GROMMET DESCRIPTION F350 [DEC] 16-pin main harness Bolt: 10 Nm, 1.0 kgf·m, 7.4 ft·lb Battery cable Flushing hose (Market OP) Isolator cable (OP) Speed hose (OP) Fuel hose Position the hose clip end as shown 5-50...

  • Page 215: Digital Network Gauge (6Y8)

    DIGITAL NETWORK GAUGE (6Y8) DIGITAL NETWORK GAUGE COMPATIBLE MODELS ......6-2 DIGITAL NETWORK GAUGE APPLICATION......... 6-2 SQUARE STYLE GAUGE APPLICATION ........... 6-2 ROUND STYLE GAUGE APPLICATION ..........6-3 DIGITAL NETWORK GAUGE DIMENSIONS .......... 6-3 SQUARE STYLE GAUGE DIMENSIONS ..........6-3 ROUND STYLE GAUGE DIMENSIONS ..........

  • Page 216: Digital Network Gauge Compatible Models

    DIGITAL NETWORK GAUGE COMPATIBLE MODELS The following models can accept the digital network gauges. Electronic fuel injected 4-stroke engines HPDI engines * US & Canada: 2006 and later models * Others: 2007 and later models Also, those engines can accept the conventional gauges 6Y5 and 6Y7 (square meters are not com- patible with DEC engines).

  • Page 217: Digital Network Gauge Dimensions

    DIGITAL NETWORK GAUGE APPLICATION ROUND STYLE GAUGE APPLICATION Similar shape design as conventional 6Y5 digital gauges. Compatible with both 6Y8 and 6Y9 networks. Ref. No. Part name Part No. Remarks Tachometer 6Y8-8350T-20 Speedometer and Fuel meter unit 6Y8-83500-20 Requires optional speed sensor, or NMEA compatible GPS DIGITAL NETWORK GAUGE DIMENSIONS SQUARE STYLE GAUGE DIMENSIONS SURFACE MOUNT...

  • Page 218: Round Style Gauge Dimensions

    DIGITAL NETWORK GAUGE DIMENSIONS ROUND STYLE GAUGE DIMENSIONS mm (in.) Template 0.5 (0.02) * Gasket thickness...

  • Page 219: Optional Equipment

    OPTIONAL EQUIPMENT MULTI-SENSOR APPLICATION Boat speed, water depth and water surface temperature can be obtained. For installation, see the instruction which is accompanied with the sensor. mm (in.) mm (in.) 3050 (10 ft) 52 (2.05) 96 (3.78) 4900 (16 ft) 50.8 (2) Ref.

  • Page 220: Speed Sensor Kit

    OPTIONAL EQUIPMENT SPEED SENSOR KIT Used to pick up the pitot tube pressure for water speed. For installation and connection, see the instruction in the kit. The speed sensor kit may be included in the rigging kit. Ref. No. Kit Part No. Remarks 60V-8A4L1-13 Fuel injected F30-F300 (V6), HPDI...

  • Page 221: Speed/Coolant Pressure Sensors Kit

    OPTIONAL EQUIPMENT SPEED/COOLANT PRESSURE SENSORS KIT Ref. No. Kit Part No. Remarks 60V-8A4L2-02 F115A, F115B...

  • Page 222: Wire Harness

    WIRE HARNESS MAIN BUS WIRE Used to connect between the hub and hub. Part No. Length Remarks 6Y8-82553-41 9.1 m (30 ft) 6Y8-82553-31 7.6 m (25 ft) 6Y8-82553-21 6.1 m (20 ft) Length (GRY) (GRY) 6Y8-82553-11 4.6 m (15 ft) 6Y8-82553-50 3.0 m (10 ft) 6Y8-82553-01...

  • Page 223: Network Hub

    WIRE HARNESS FUEL TANK / GPS WIRE Used to connect between a fuel tank level sensor and/or an MNEA0183 compatible GPS and the speedometer (with fuel mgt gauge). mm (in.) Part No. Remarks 6Y8-8356N-01 Twin fuel tanks acceptable (GND) (BLK) Fuel tank 220 (8.66)

  • Page 224: Optional Equipment

    OPTIONAL EQUIPMENT NMEA2000 GATEWAY Used to connect between NMEA2000 compatible equipment and network hub. Part No. Remarks 6Y9-8A2D0-20 Compatible with 6Y8 and 6Y9 protocols mm (in.) 130 (5.12) 20.5 116 (4.57) (0.81) (0.22) To NMEA2000 equipment 4.8 (0.19) To network hub via wire-lead 6Y9-83553-50 YELLOW...

  • Page 225: Immobilizer Unit

    F/FL225 (F/LF225CA), F/FL250 (F/LF250CA), F/FL300 (F/LF300CA) offshore (V6-4.2L), F200D (VF200), F225D (VF225), F250C (VF250), F225G, F250F, F275A (V6-4.2L), F175A, F/FL200F (F/LF200B), F/FL200G (F/LF200CA) F/FL350 (2011 and later model) Yamaha Security System limits the engine speed to the specified level. Part No. Remarks 6Y8-86254-02...

  • Page 226: Network Wiring Diagrams

    NETWORK WIRING DIAGRAMS FUEL INJECTED F30-F250 [Mechanical RC] & HPDI ENGINES SINGLE ENGINE APPLICATION Fuse (10A) 6-12...
  • Page 227 NETWORK WIRING DIAGRAMS FUEL INJECTED F30-F250 [Mechanical RC] & HPDI ENGINES TWIN ENGINE APPLICATION (Simple) 6-13...
  • Page 228 NETWORK WIRING DIAGRAMS FUEL INJECTED F30-F250 [Mechanical RC] & HPDI ENGINES TWIN ENGINE APPLICATION (Deluxe) 6-14...
  • Page 229 NETWORK WIRING DIAGRAMS FUEL INJECTED F30-F250 [Mechanical RC] & HPDI ENGINES TRIPLE ENGINE APPLICATION 6-15...

  • Page 230: Initial Gauge Setup

    INITIAL GAUGE SETUP If two or more engines with digital network gauges are installed, the initial setup is required for proper gauge operation. The ignition switches have to be turned to ON in order from Port to Starboard in 2 seconds or more interval, which can memorize the engine number into each ECM by a rule.

  • Page 231: Troubleshooting

    (Default) Fuel sensor selection is wrong. Europe sensor: 0-180 Ω gauge shows incorrect fuel rect resistance. YAMAHA sensor: 5-105 Ω level. Fuel mgt gauge shows incor- Fuel capacity setting is wrong. Fill the tank with fuel, and set Default setting is 50 gallons.

  • Page 232: Basic Requirements

    BASIC REQUIREMENTS The following basic conditions are required to install the digital network gauge system onto a boat. Item Conditions Symptom Note 50 units or less (Including mar- Total amount quantity of unit ket obtainable units, exclusive for connecting to the system gauges and engine ECMs).

  • Page 233: Digital Network Gauge (6Y8) Function Table

    DIGITAL NETWORK GAUGE (6Y8) FUNCTION TABLE Low oil pressure Low oil level Engine trouble Water detection Cooling-water pres- Speed sensor (OP) *For R/H Variable trolling Global model US/CA model indicator indicator indicator indicator sure sensor (OP) model RPM (r/min) *For 4-stroke *For 2-stroke F30B F30A...

  • Page 234: Digital Network Premium Gauge (6Y9)

    DIGITAL NETWORK PREMIUM GAUGE (6Y9) DIGITAL NETWORK PREMIUM GAUGE COMPATIBLE MODELS ..7-3 DIGITAL NETWORK PREMIUM GAUGE APPLICATION....... 7-3 DIGITAL NETWORK PREMIUM GAUGE DIMENSIONS ......7-4 PREMIUM COLOR GAUGE DIMENSIONS ......... 7-4 OPTIONAL EQUIPMENT ................. 7-5 TRANSOM MULTI-SENSOR (6Y9)............7-5 IMMOBILIZER UNIT ................
  • Page 235 DIGITAL NETWORK PREMIUM GAUGE (6Y9) NETWORK WIRING DIAGRAMS............7-14 SINGLE STATION W/ 6Y9 GAUGE SINGLE ENGINE APPLICATION (6X6 binnacle mount Digital Electronic Control)......7-14 SINGLE STATION W/ 6Y8 GAUGE SINGLE ENGINE APPLICATION (6X6 binnacle mount Digital Electronic Control)......7-16 SINGLE STATION W/ 6Y9 GAUGE SINGLE ENGINE APPLICATION (6X7 concealed Digital Electronic Control)........

  • Page 236: Digital Network Premium Gauge Compatible Models

    DIGITAL NETWORK PREMIUM GAUGE COMPATIBLE MODELS The following models can accept Digital Network Premium Gauge (6Y9 new network system). Global model US/CA/ANZ model Remarks F/FL200G F/LF200CA F/FL225F F/LF225CA F/FL250D F/LF250CA F/FL300B F/LF300CA F/FL350A F/LF350CA/B For 2011 and later models These engines can accept the conventional Digital Network Gauges (6Y8) as well. For further information, see the applicable models service guide, installation manual, etc.

  • Page 237: Digital Network Premium Gauge Dimensions

    DIGITAL NETWORK PREMIUM GAUGE DIMENSIONS PREMIUM COLOR GAUGE DIMENSIONS mm (in.) 11.9 (0.47) Reference: previous gauge 177.5 (6.99) 98 (3.86) 4.2 (0.17) 38.0 (1.50) 18.75 (0.74) 127.0 (5.00) 164.5 (6.48) Template...

  • Page 238: Optional Equipment

    (in.) 4900 (193) To network hub via wire-lead 6Y9-83553-60 70 (2.77) 157 (6.20) IMMOBILIZER UNIT Yamaha Security System limits the engine speed to the specified level. Part No. Remarks 6Y8-86254-02 For EU (STD) 6Y8-86254-22 For US, ANZ 6Y8-86254-30 For JPN mm (in.)

  • Page 239: Nmea2000 Gateway

    OPTIONAL EQUIPMENT NMEA2000 GATEWAY Used to connect between NMEA2000 compatible equipment and network hub. Part No. Remarks 6Y9-8A2D0-20 Compatible with 6Y8 and 6Y9 protocols mm (in.) 130 (5.12) 20.5 116 (4.57) (0.81) (0.22) To NMEA2000 equipment 4.8 (0.19) To network hub via wire-lead 6Y9-83553-50 YELLOW...

  • Page 240: Speed Sensor Kit

    OPTIONAL EQUIPMENT SPEED SENSOR KIT Used to pick up the pitot tube pressure for water speed. Kit Part No. Remarks 60V-8A4L1-13 Shared with 6Y8 network system COOLANT PRESSURE SENSOR KIT Used to pick up the coolant pressure of engine. Kit Part No. Remarks 63P-8A4L0-01 Shared with 6Y8 network system...

  • Page 241: Network Hub

    NETWORK HUB Shared between 6Y8 and 6Y9 network systems. Ref. No. Part name Part No. Remarks Multi-hub 6Y8-81920-01 w/ ending resistor cap (P/N: 6Y8-85371-01) Single hub (Inline hub) 6Y8-81920-11 Included ending resistor 2P sealing cap, RED 6Y8-82582-01 4P sealing cap, WHT 6Y8-82582-11 mm (in.) mm (in.)

  • Page 242: Wire Harness

    WIRE HARNESS MAIN BUS WIRE Used to connect between the hub and hub, between the RC and hub, etc. (shared with 6Y8 network system) Part No. Length Remarks 6Y8-82553-41 9.1 m (30 ft) 6Y8-82553-31 7.6 m (25 ft) 6Y8-82553-21 6.1 m (20 ft) Length (GRY) (GRY)

  • Page 243: System Power Supply Wire

    WIRE HARNESS SYSTEM POWER SUPPLY WIRE Used to connect between the SW panel and the hub, and supply electric power to the system. mm (in.) Part No. Remarks 6Y8-83553-01 Shared with 6Y8 network system (10A) (RED) 70 (2.75) 170 (6.63) 2400 (94) SYSTEM POWER DISTRIBUTION WIRE Used to supply electric power to each network hub, if 6Y9 and 6Y8 network systems are simultane-...

  • Page 244: Conversion Harness

    WIRE HARNESS CONVERSION HARNESS Used to connect between DEC and network hub. mm (in.) Part No. Remarks 310 (12.2) 6Y9-83553-00 For 6Y9 network system To RC To hub (GRY) (WHT) CONVERSION HARNESS 1 Used to connect between DEC and network hub if dual station system is used and multi-sensor is connected.

  • Page 245: Conversion Harness L

    WIRE HARNESS CONVERSION HARNESS L Used to connect between new DEC unit and previous main switch. mm (in.) Part No. Remarks 150 (6) 6X6-8258A-L0 To SW P Br Br P W panel X R X TWINNING HARNESS Used to connect between two engine group IG switches and emergency stop SW. (For quad engine DEC special) mm (in.) Part No.

  • Page 246: Conversion Harness P (For 2Nd Helm)

    WIRE HARNESS CONVERSION HARNESS P (FOR 2ND HELM) Used to connect between 2nd helm new DEC and 2nd helm previous start/stop SW. (Triple engine application) mm (in.) Part No. Remarks 240 (9.45) 6X6-8258A-P0 X P Br Y To start/ stop SW CONVERSION HARNESS K (FOR DUAL STATION) Used to connect between main helm new DEC and 2nd helm previous DEC.

  • Page 247: Network Wiring Diagrams

    NETWORK WIRING DIAGRAMS SINGLE STATION W/ 6Y9 GAUGE SINGLE ENGINE APPLICATION (6X6 binnacle mount Digital Electronic Control) 7-14...
  • Page 248 NETWORK WIRING DIAGRAMS SINGLE STATION W/ 6Y9 GAUGE SINGLE ENGINE APPLICATION (6X6 binnacle mount Digital Electronic Control) 7-15...

  • Page 249: Single Station W/ 6Y8 Gauge Single Engine Application (6X6 Binnacle Mount Digital Electronic Control)

    NETWORK WIRING DIAGRAMS SINGLE STATION W/ 6Y8 GAUGE SINGLE ENGINE APPLICATION (6X6 binnacle mount Digital Electronic Control) 7-16...
  • Page 250 NETWORK WIRING DIAGRAMS SINGLE STATION W/ 6Y8 GAUGE SINGLE ENGINE APPLICATION (6X6 binnacle mount Digital Electronic Control) 7-17...

  • Page 251: Single Station W/ 6Y9 Gauge Single Engine Application (6X7 Concealed Digital Electronic Control)

    NETWORK WIRING DIAGRAMS SINGLE STATION W/ 6Y9 GAUGE SINGLE ENGINE APPLICATION (6X7 concealed Digital Electronic Control) 7-18...
  • Page 252 NETWORK WIRING DIAGRAMS SINGLE STATION W/ 6Y9 GAUGE SINGLE ENGINE APPLICATION (6X7 concealed Digital Electronic Control) 7-19...

  • Page 253: Single Station W/ 6Y8 Gauge Single Engine Application (6X7 Concealed Digital Electronic Control)

    NETWORK WIRING DIAGRAMS SINGLE STATION W/ 6Y8 GAUGE SINGLE ENGINE APPLICATION (6X7 concealed Digital Electronic Control) 7-20...
  • Page 254 NETWORK WIRING DIAGRAMS SINGLE STATION W/ 6Y8 GAUGE SINGLE ENGINE APPLICATION (6X7 concealed Digital Electronic Control) 7-21...

  • Page 255: Single Station W/ 6Y9 Gauge Twin Engine Application

    NETWORK WIRING DIAGRAMS SINGLE STATION W/ 6Y9 GAUGE TWIN ENGINE APPLICATION 7-22...
  • Page 256 NETWORK WIRING DIAGRAMS SINGLE STATION W/ 6Y9 GAUGE TWIN ENGINE APPLICATION 7-23...

  • Page 257: Single Station W/ 6Y8 Gauge Twin Engine Application

    NETWORK WIRING DIAGRAMS SINGLE STATION W/ 6Y8 GAUGE TWIN ENGINE APPLICATION 7-24...
  • Page 258 NETWORK WIRING DIAGRAMS SINGLE STATION W/ 6Y8 GAUGE TWIN ENGINE APPLICATION 7-25...

  • Page 259: Single Station W/ 6Y9 Gauge Triple Engine Application

    NETWORK WIRING DIAGRAMS SINGLE STATION W/ 6Y9 GAUGE TRIPLE ENGINE APPLICATION 7-26...
  • Page 260 NETWORK WIRING DIAGRAMS SINGLE STATION W/ 6Y9 GAUGE TRIPLE ENGINE APPLICATION 7-27...

  • Page 261: Single Station W/ 6Y8 Gauge Triple Engine Application

    NETWORK WIRING DIAGRAMS SINGLE STATION W/ 6Y8 GAUGE TRIPLE ENGINE APPLICATION 7-28...
  • Page 262 NETWORK WIRING DIAGRAMS SINGLE STATION W/ 6Y8 GAUGE TRIPLE ENGINE APPLICATION 7-29...

  • Page 263: Single Station W/ 6Y9 Gauge Quad Engine Application (For F/Lf225Ca, F/Lf250Ca, F/Lf300Ca, F/Lf350Ca/B)

    NETWORK WIRING DIAGRAMS SINGLE STATION W/ 6Y9 GAUGE QUAD ENGINE APPLICATION (FOR F/LF225CA, F/LF250CA, F/LF300CA, F/LF350CA/B) 7-30...
  • Page 264 7-31...
  • Page 265 NETWORK WIRING DIAGRAMS SINGLE STATION W/ 6Y9 GAUGE QUAD ENGINE APPLICATION (FOR F/LF225CA, F/LF250CA, F/LF300CA, F/LF350CA/B) 7-32...
  • Page 266 MEMO...

  • Page 267: Dual Station W/ 6Y9 Gauge Single Engine Application

    NETWORK WIRING DIAGRAMS DUAL STATION W/ 6Y9 GAUGE SINGLE ENGINE APPLICATION 7-34...
  • Page 268 NETWORK WIRING DIAGRAMS DUAL STATION W/ 6Y9 GAUGE SINGLE ENGINE APPLICATION 7-35...

  • Page 269: Dual Station W/ 6Y8 Gauge Single Engine Application

    NETWORK WIRING DIAGRAMS DUAL STATION W/ 6Y8 GAUGE SINGLE ENGINE APPLICATION 7-36...
  • Page 270 NETWORK WIRING DIAGRAMS DUAL STATION W/ 6Y8 GAUGE SINGLE ENGINE APPLICATION 7-37...

  • Page 271: Dual Station W/ 6Y9 Gauge Twin Engine Application

    NETWORK WIRING DIAGRAMS DUAL STATION W/ 6Y9 GAUGE TWIN ENGINE APPLICATION 7-38...
  • Page 272 NETWORK WIRING DIAGRAMS DUAL STATION W/ 6Y9 GAUGE TWIN ENGINE APPLICATION 7-39...

  • Page 273: Dual Station W/ 6Y8 Gauge Twin Engine Application

    NETWORK WIRING DIAGRAMS DUAL STATION W/ 6Y8 GAUGE TWIN ENGINE APPLICATION 7-40...
  • Page 274 NETWORK WIRING DIAGRAMS DUAL STATION W/ 6Y8 GAUGE TWIN ENGINE APPLICATION 7-41...

  • Page 275: Dual Station W/ 6Y9 Gauge Triple Engine Application

    NETWORK WIRING DIAGRAMS DUAL STATION W/ 6Y9 GAUGE TRIPLE ENGINE APPLICATION 7-42...
  • Page 276 NETWORK WIRING DIAGRAMS DUAL STATION W/ 6Y9 GAUGE TRIPLE ENGINE APPLICATION 7-43...

  • Page 277: Dual Station W/ 6Y9 Gauge Quad Engine Application (For F/Lf225Ca, F/Lf250Ca, F/Lf300Ca, F/Lf350Ca/B)

    NETWORK WIRING DIAGRAMS DUAL STATION W/ 6Y9 GAUGE QUAD ENGINE APPLICATION (FOR F/LF225CA, F/LF250CA, F/LF300CA, F/LF350CA/B) 7-44...
  • Page 278 7-45...
  • Page 279 NETWORK WIRING DIAGRAMS DUAL STATION W/ 6Y9 GAUGE QUAD ENGINE APPLICATION (FOR F/LF225CA, F/LF250CA, F/LF300CA, F/LF350CA/B) 7-46...
  • Page 280 MEMO...
  • Page 281 BATTERY RECOMMENDED BATTERY ..............8-2 BATTERY CABLE LENGTH ..............8-4 BATTERY WIRING ................... 8-6 ISOLATOR EQUIPPED MODEL (ABOVE 150PS MODEL)....8-6 EXAMPLE FOR BATTERY CABLE WIRING (TWIN ENGINE APPLICATION) ................8-7 RECOMMENDED EXTENSION LENGTH OF BATTERY CABLES ................... 8-8 RECOMMENDED BATTERY SWITCH CAPACITY ......8-12 BATTERY CHARGING CAPABILITY ..........

  • Page 282: Battery

    RECOMMENDED BATTERY Battery is an important element to ensure proper engine start-up and to maintain engine operation performance. Therefore, exact battery selection is required depending on the model. Read carefully the labels attached to the battery and follow the instruction supplied by battery man- ufacturer when you treat or maintain the battery.
  • Page 283 *1. Using maintenance-free sealed and/or gel cell batteries are not recommended, because they may not be compatible with Yamaha’s charging system for these models. *2. Using maintenance-free sealed and/or gel cell batteries are not recommended, because they may not be compatible with the charging system for E/40X and E60H.

  • Page 284: Battery Cable Length

    BATTERY CABLE LENGTH The following table shows the battery cable length to the (–) terminal from the grommet of outboard motor. The (+) terminal is usually 100 mm (4 inches) longer than the (–) terminal. Conductor cross- Cable length (L) sectional area Global Model US/CA Model...
  • Page 285 100 mm (4 in.)

  • Page 286: Battery Wiring

    BATTERY WIRING ISOLATOR EQUIPPED MODEL (ABOVE 150PS MODEL) WARNING Battery electrolyte is poisonous and dan- gerous, causing severe burns, etc. It con- Appropriate fuse tains sulfuric acid. Avoid contact with skin, (conforms to ABYC E-11) eyes, or clothing. Read the safety and maintenance instruc- tions which are accompaniment to your battery.

  • Page 287: Example For Battery Cable Wiring (Twin Engine Application)

    BATTERY WIRING EXAMPLE FOR BATTERY CABLE WIRING (TWIN ENGINE APPLICATION) Isolator cable Battery cable (+) Battery cable (–) Motor Motor Applicable models: * F150 (2009 and later model) * F175/200 (L4-2.8L) * F200/225 (V6-3.3L) * F200/225/250 (V6-3.3L w/ VCT) (2008 and later models) * F225/250/300 (V6-4.2L) Fuse Fuse...

  • Page 288: Recommended Extension Length Of Battery Cables

    BATTERY WIRING RECOMMENDED EXTENSION LENGTH OF BATTERY CABLES If the battery cables are extended, follow the requirements in the table due to the battery capacity, cable size and atmosphere temperature. The length of extension battery cable means the total length of (+) and (–) cables. Be sure to select an extension battery cable and a terminal that meet ABYC requirements or equiv- alents.
  • Page 289 BATTERY WIRING RECOMMENDED EXTENSION LENGTH OF BATTERY CABLES Atmosphere temperature is 0°C (32°F) and above Battery Maximum total extension length Applicable models AWG4 AWG2 AWG1/0 AWG2/0 Unit Rating 20 mm 30 mm 50 mm 60mm CCA/SAE 512 amps MCA/ABYC 675 amps Carbureted 250 (V6-3.1L) RC/SAE 182 min...
  • Page 290 BATTERY WIRING RECOMMENDED EXTENSION LENGTH OF BATTERY CABLES Atmosphere temperature is below 0°C (32°F) Battery Maximum total extension length Applicable models AWG4 AWG2 AWG1/0 AWG2/0 Unit Rating 20 mm 30 mm 50 mm 60mm Carbureted 150 – 225 (V6-2.6L) Carbureted 250 (V6-3.1L) Cannot be extended —...
  • Page 291 BATTERY WIRING RECOMMENDED EXTENSION LENGTH OF BATTERY CABLES Atmosphere temperature is below 0°C (32°F) Battery Maximum total extension length Applicable models AWG4 AWG2 AWG1/0 AWG2/0 Unit Rating 20 mm 30 mm 50 mm 60mm CCA/SAE 700 amps MCA/ABYC 900 amps RC/SAE 220 min 2.1 m...

  • Page 292: Recommended Battery Switch Capacity

    BATTERY WIRING RECOMMENDED BATTERY SWITCH CAPACITY Select a battery switch which covers the starting ampere given in the table. If the battery cable connection points are increased, electric resistance will increase and perfor- mance for starting will decrease. If a lot of connections such as an automatic battery distribution system is used, the total electric resistance of connections has to be 0.5 MΩ...
  • Page 293 MEMO...

  • Page 294: Appendix

    APPENDIX MODEL NAME DESIGNATION..............9-3 GLOBAL MODELS IDENTIFICATION CODE ........9-3 US & CANADA MODELS IDENTIFICATION (CODE)......9-4 US & CANADA NEW MODELS IDENTIFICATION CODE....9-4 FUEL SYSTEM VACUUM PRESSURE STANDARD ......9-5 FUEL HOSE ROUTING RESISTANCE MEASURING METHOD ..9-5 LOWEST VACUUM PRESSURE STANDARD ........
  • Page 295 APPENDIX DIGITAL NETWORK PREMIUM GAUGE RIGGING KIT CONTENTS ..................9-24 SINGLE ENGINE PREMIUM GAUGE KIT ......... 9-24 ADDITIONAL PREMIUM GAUGE KIT (EU, ANZ, GEN) ....9-24 TWIN ENGINE PREMIUM GAUGE KIT ..........9-25 TRIPLE ENGINE PREMIUM GAUGE KIT (FOR EU, ANZ, GEN)..9-25 MAIN HELM SW PANEL TWIN ENGINE KIT (FOR US, CAN) ..

  • Page 296: Model Name Designation

    Model name Serial number Prefix model code F L 3 5 0 A E T 6 A X YAMAHA MOTOR CO., LTD. MADE IN JAPAN PAYS D'ORIGINE JAPON The model identification has been standardized as follows since 1998 model year. Output...

  • Page 297: Us & Canada Models Identification (Code)

    Serial number Prefix model code F 4 0 L E H A 6 B G YAMAHA MOTOR CO., LTD. MADE IN JAPAN PAYS D'ORIGINE JAPON US & CANADA NEW MODELS IDENTIFICATION CODE The model codes for the current US and Canada models are described in a simplified form as shown below.

  • Page 298: Fuel System Vacuum Pressure Standard

    FUEL SYSTEM VACUUM PRESSURE STANDARD In high-horsepower V6 models, the required fuel flow volume at normal operation may become insufficient and the engine’s reliability may decrease, due to the routing resistance of the fuel hoses and the installation of a larger fuel filter. For the fuel hose routing standard, be sure to consult the service network as well as the boat manufactures.

  • Page 299: Lowest Vacuum Pressure Standard

    FUEL SYSTEM VACUUM PRESSURE STANDARD LOWEST VACUUM PRESSURE STANDARD The lowest vacuum pressure must be fulfilled as below at an atmospheric temperature of 20°C (68°F) and higher. Idle: 0 kPa to –10.7 kPa (–80 mmHg) WOT: –10.7 kPa (–80 mmHg) to –20 kPa (–150 mmHg) * Be sure to measure and check that the vacuum pressure is within specification at idle and wide-open throttle, after the breaking-in period has been completed.

  • Page 300: Portable Fuel Tanks (Typical)

    PORTABLE FUEL TANKS (TYPICAL) mm (in.) mm (in.) mm (in.) 363 (14.3) 363 (14.3) 455 (17.9) mm (in.) mm (in.) 536 (21.1) 545 (21.5) Capacity Part No. Material Description L (US gal) 6YL-W2420-J3 12 (3.2) Plastic w/ fuel gauge 6YL-24201-23 12 (3.2) Plastic US/CA meeting with EPA regulations, w/ fuel gauge...

  • Page 301: Fuel Pipes (Typical)

    FUEL PIPES (TYPICAL) Part No. Hose inside diameter Length (L) Remarks 6Y1-24306-55 6 mm (0.24 in) 3 m (10 ft) For small engines 6YK-24306-64 8 mm (0.31 in) 3 m (10 ft) US/CA meeting with EPA regulations 6YK-24306-04 6 mm (0.24 in) 3 m (10 ft) For kerosene models PRIMARY PUMP (TYPICAL)

  • Page 302: Pre-Delivery Inspection (Pdi)

    PRE-DELIVERY INSPECTION (PDI) Before operation, go over the checklist below to enhance customer satisfaction. Fill in the information required. Perform the static and dynamic checks following the items on the sheet.

  • Page 303: Conventional Rigging Kit Contents

    The rigging kit is handled by Marine Sales Division of Yamaha Motor Corporation. Thereby, Yamaha parts distribution center in Japan is not in charge of distribution of the kit. Attention to importers, the rigging kit must be purchased from Sales Division as well as outboard- motors because it is impossible to purchase from the parts route.

  • Page 304: Twin-Motor Kit

    CONVENTIONAL RIGGING KIT CONTENTS TWIN-MOTOR KIT Above L150 (except L250G), Above FL/LF115 P/N: 6YR-W0035-G7 Part name Part No. Q’ty Remarks Wire-lead 6Y5-83553-20 2.5 m (8 ft) w/10 amp fuse Tachometer ASSY 6Y5-8350T-91 Includes instruction tag EXT wire-lead 6Y5-83653-40 9 m (31 ft) Twin-binnacle RCL box 704-48207-P1 Premium...

  • Page 305: Remote Oil Tank Kit (For 2-Stroke Engine)

    CONVENTIONAL RIGGING KIT CONTENTS REMOTE OIL TANK KIT (FOR 2-STROKE ENGINE) 10.5 L (2.8 US-GAL) TANK Global P/N: 6YR-W0035-D2 Part name Part No. Q’ty Remarks Remote oil tank ASSY 61A-21708-20 Remote oil tank holder 6E5-21734-01 Damper 6E5-21746-00 Bracket 6E5-21798-01 Fuel pipe complete 6YK-24307-42 Clamp 90450-10M07...

  • Page 306: Digital Network Gauge Rigging Kit Contents

    DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS SQUARE/ROUND STYLE GAUGE RIGGING KIT CONTENTS FOR US AND CANADA The above kit is available from Yamaha Motor Corporation, USA. SQUARE STYLE GAUGE RIGGING KIT FOR EUROPE SINGLE KIT (TACH, SPEED/FUEL MGT) Kit P/N: 6YR-W0035-N8 Part No.
  • Page 307 DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS SQUARE STYLE GAUGE RIGGING KIT FOR EUROPE TWIN KIT (TACH, TACH, SPEED, FUEL MGT) Kit P/N: 6YR-W0035-PA Part No. Part name Q’ty Remarks 60V-8A4L1-13 Speed sensor kit Refer to kit contents 61B-8258A-01 Main wire-harness 10-pin, 8 m (26 ft) 6K1-8258A-40 Main wire-harness 10-pin, 9.8 m (32 ft) 6Y8-81920-01...
  • Page 308 DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS SQUARE STYLE GAUGE RIGGING KIT FOR EUROPE TWIN KIT (TACH, TACH, SPEED/FUEL MGT) w/o Speed Sensor Kit Kit P/N: 6YR-W0035-G0 Part No. Part name Q’ty Remarks 61B-8258A-01 Main wire-harness 10-pin, 8 m (26 ft) 6K1-8258A-40 Main wire-harness 10-pin, 9.8 m (32 ft) 6Y8-81920-01...
  • Page 309 DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS SQUARE STYLE GAUGE RIGGING KIT FOR EUROPE F350 SINGLE KIT (TACH, SPEED/ FUEL MGT) KIT P/N: 6X6-W0035-03 Part No. Part name Q’ty Remarks 6Y8-8350T-01 Tachometer Square style 6Y8-8356N-01 GPS/ Fuel tank wire 6Y8-83500-01 Comb. Speed/ fuel mgt gauge Square style 6Y8-81920-01 Multi hub...

  • Page 310: Round Style Gauge Rigging Kit For Europe

    DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS ROUND STYLE GAUGE RIGGING KIT FOR EUROPE SINGLE KIT 1 (TACH) Kit P/N: 6YR-W0035-Y3 Part No. Part name Q’ty Remarks 6Y8-81920-01 Multi-hub With resistor cap, GRY 6Y8-81920-11 Single-hub With resistor 6Y8-82521-11 Pigtail bus wire, 0.6m (2 ft) 6Y8-82521-41 Pigtail bus wire, 1.8 m (6 ft) 6Y8-82553-21...

  • Page 311: Square Style Gauge Rigging Kit For Anz

    DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS SQUARE STYLE GAUGE RIGGING KIT FOR ANZ SINGLE KIT (TACH, SPEED, FUEL MGT) Kit P/N: 6YR-W0035-R8 Part No. Part name Q’ty Remarks 60V-8A4L1-13 Speed sensor kit Refer to kit contents 6Y8-81920-01 Multi-hub With resistor cap, GRY 6Y8-81920-11 Single-hub With resistor...
  • Page 312 DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS ROUND STYLE GAUGE RIGGING KIT FOR ANZ SINGLE KIT 2 (TACH, SPEED/FUEL MGT) Kit P/N: 6YR-W0035-MC Part No. Part name Q’ty Remarks 60V-8A4L1-13 Speed sensor kit Refer to contents 6Y8-81920-01 Multi-hub With resistor cap, GRY 6Y8-81920-11 Single-hub With resistor...

  • Page 313: Square Style Gauge Rigging Kit For Japan

    DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS SQUARE STYLE GAUGE RIGGING KIT FOR JAPAN SINGLE KIT 1 (TACH) Kit P/N: 6YR-W0035-U1 Part No. Part name Q’ty Remarks 6Y8-81920-01 Multi-hub With resistor cap, GRY 6Y8-81920-11 Single-hub With resistor 6Y8-82521-21 Pigtail bus wire, 0.9 m (3 ft) 6Y8-82521-41 Pigtail bus wire, 2.7 m (9 ft) 6Y8-82553-21...

  • Page 314: Round Style Gauge Rigging Kit For Japan

    DIGITAL NETWORK GAUGE RIGGING KIT CONTENTS ROUND STYLE GAUGE RIGGING KIT FOR JAPAN SINGLE KIT 1 (TACH) Kit P/N: 6YR-W0035-W2 Part No. Part name Q’ty Remarks 6Y8-81920-01 Multi-hub With resistor cap, GRY 6Y8-81920-11 Single-hub With resistor 6Y8-82521-21 Pigtail bus wire, 0.9 m (3 ft) 6Y8-82521-41 Pigtail bus wire, 2.7 m (9 ft) 6Y8-82553-21...

  • Page 315: Immobilizer Rigging Kit Contents

    IMMOBILIZER RIGGING KIT CONTENTS IMMOBILIZER KIT 1 (FOR US, ANZ, CRB) Kit P/N: 6Y8-W0035-83 Part No. Part name Q’ty Remarks 6Y8-86254-22 Immobilizer unit Conformed to local frequency band 90167-06M00 Screw 97880-06035 Screw 90201-06M30 Washer 95780-06300 6Y8-82521-11 Pigtail bus wire 0.3 m (1 ft) 6Y8-48277-00 Symbol graphic 6Y8-28107-94...

  • Page 316: Twin Engine Gauge Kit For Immobilizer

    IMMOBILIZER RIGGING KIT CONTENTS SINGLE ENGINE GAUGE KIT FOR IMMOBILIZER (FOR EU, ANZ, JPN, GEN) P/N: 6Y8-W0035-D1 (w/o IG SW panel) Part No. Part name Q’ty Remarks 6X6-8258A-30 Main wire-harness, 10 m (33 ft) 16-pin 6Y8-81920-01 Multi-hub 6Y8-82521-11 Pigtail bus wire, 0.6 m (2 ft) 6Y8-82521-31 Pigtail bus wire, 1.8 m (6 ft) 6Y8-82553-01...

  • Page 317: Digital Network Premium Gauge Rigging Kit Contents

    DIGITAL NETWORK PREMIUM GAUGE RIGGING KIT CONTENTS SINGLE ENGINE PREMIUM GAUGE KIT P/N: 6Y9-W0035-06 (w/ IG SW panel) Part No. Part name Q’ty Remarks 6Y9-83710-11 Premium gauge ASSY 5" color display, w/ screen cover 6Y8-81920-01 Multi-hub w/ resistor cap 6Y8-82582-11 4-pin waterproof cap White 6Y8-82553-01...

  • Page 318: Twin Engine Premium Gauge Kit

    DIGITAL NETWORK PREMIUM GAUGE RIGGING KIT CONTENTS TWIN ENGINE PREMIUM GAUGE KIT P/N: 6Y9-W0035-15 Part No. Part name Q’ty Remarks 6Y9-83710-11 Premium gauge ASSY 5" color display, w/ screen cover 6Y8-81920-01 Multi-hub w/ resistor cap 6Y8-82582-11 4-pin waterproof cap White 6Y8-82553-01 Main bus wire, 0.3 m (1 ft) 6Y8-82521-31...

  • Page 319: Main Helm Sw Panel Triple Engine Kit (For Us, Can)

    DIGITAL NETWORK PREMIUM GAUGE RIGGING KIT CONTENTS MAIN HELM SW PANEL TRIPLE ENGINE KIT (FOR US, CAN) P/N: 6X6-W0035-60 Part No. Part name Q’ty Remarks 6X6-82570-50 IG switch, triple OFF-ON 6X6-82570-70 Start/stop SW, triple 2ND HELM SW PANEL SINGLE ENGINE KIT (FOR US, CAN) P/N: 6X6-W0035-70 Part No.

  • Page 320: Other Rigging Kit Contents

    OTHER RIGGING KIT CONTENTS TILT LIMIT SWITCH KIT (FOR US, CA, EU, ANZ, RUS, JPN) P/N: 63P-825EY-01 Applicable models: Global model F/FL115A US/CA model F/LF115A Global model F/FL115B F/FL150A F150C F165A F175A F200D F/FL200F F225D US/CA/ANZ model F/LF115B F/LF150A VF150A VF200LA F/LF200B VF225LA...

  • Page 321: Tilt Limit Switch Kit 3 (For Us, Ca, Eu, Anz, Jp, Rus, Tur)

    OTHER RIGGING KIT CONTENTS TILT LIMIT SWITCH KIT 3 (FOR US, CA, EU, ANZ, JP, RUS, TUR) P/N: 6D8-825EY-00 Applicable models: Global model F75B F80B F90B F100D US/CA Model F75A F90A Kit contents: Part No. Part name Q’ty Remarks 6D8-825E0-00 Tilt limit SW ASSY 97595-06512 Bolt w/ washer...

  • Page 322: Lighting Coil Kit (For Eu, Ca, Jpn)

    OTHER RIGGING KIT CONTENTS LIGHTING COIL KIT (FOR EU, CA, JPN) P/N: 6BX-W8130-A0 Applicable models: Global model US/CA Model Kit contents: Part No. Part name Q’ty Remarks 6BX-81949-00 Wire lead 6BX-81960-00 Rectifier/ regulator 6BX-82388-00 Plate 6BX-82581-00 Stay 6BX-85510-A0 Stator ASSY 6BX-85550-A0 Rotor ASSY 90109-06M80...

  • Page 323: 2014 Year Models Manufacture Starting Serial Numbers

    2014 YEAR MODELS MANUFACTURE STARTING SERIAL NUMBERS 4-STROKE ENGINES Model name Model Prefix Starting serial Remarks code code number Global USA/CAN F2AMH 1005576 France made, For JPN F2.5AMH F2.5MHA 1088426 France made F4BMH F4MHA 1026809 France made F5AMH 1018717 France made F6CMH F6MHA 1034054...
  • Page 324 T50B 1018429 F60FEHT F60HB 1061672 F60FET F60B F60FET 1002067 Brazil made, For BRA FT60GEHD For MEX FT60GEHT 1023541 For MEX FT60GET T60B F70AET F70A 1037285 F75BET F75A 1014815 F75CED For Carib 1003376 F75CEHD F80BET 1016275 F90BET F90A 1069391 F90BETL 1001231...
  • Page 325 2014 YEAR MODELS MANUFACTURE STARTING SERIAL NUMBERS 4-STROKE ENGINES Model name Model Prefix Starting serial Remarks code code number Global USA/CAN/ANZ F115BET F115B 1000001 F115BEHT For MEX FL115BET LF115B 1000001 F150AET F150A 1140779 FL150AET LF150A 1016405 F150BET 1003126 FL150BET 1000600 F150CET VF150A 1000872...
  • Page 326 2014 YEAR MODELS MANUFACTURE STARTING SERIAL NUMBERS 2-STROKE ENGINES Model name Model Prefix Starting serial Remarks code code number Global USA/CAN 2CMH 6F8K 1071399 3AMH 6L5K 1035921 4ACMH 6E0K 1026831 5CMH 6E3K 1084331 5CSMH 6CMH 1015526 France made 8CMH 1042678 France made E8DMH 677K...
  • Page 327 2014 YEAR MODELS MANUFACTURE STARTING SERIAL NUMBERS 2-STROKE ENGINES Model name Model Prefix Starting serial Remarks code code number Global USA/CAN 40VMHD For ANZ 40VMHO For EUR 40VEO 6H4K 1024190 40VETO For ANZ 40VWHTO For ANZ EK40JMH 6H9K 1005002 For LKA E40JMH E40JW 6J4K...
  • Page 328 2014 YEAR MODELS MANUFACTURE STARTING SERIAL NUMBERS 2-STROKE ENGINES Model name Model Prefix Starting serial Remarks code code number Global USA/CAN L250GETO 1002031 9-35...
  • Page 329 Produced in Japan Mar. 2014 – ABE...

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