Yamaha F200 2015 Owner's Manual
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Yamaha F200 2015 Owner's Manual

Yamaha F200 2015 Owner's Manual

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F200
LF200
OWNER'S MANUAL
Read this manual carefully before operating this
LIT-18626-11-21
outboard motor.
6DV-28199-33-E0

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Summary of Contents for Yamaha F200 2015

  • Page 1 F200 LF200 OWNER’S MANUAL Read this manual carefully before operating this LIT-18626-11-21 outboard motor. 6DV-28199-33-E0...
  • Page 2 Les gaz d’échappement du moteur de ce produit contiennent des substances chimiques connues dans l’État de Californie pour provoquer le cancer, des anomalies congénitales et des troubles de la reproduction. ZMU07696 Read this manual carefully before operating this outboard motor. Keep this manual onboard in a waterproof bag when boating.
  • Page 3 EWM00782 If you purchased this outboard motor used, WARNING see your Yamaha dealer to have it registered A WARNING indicates a hazardous situa- in your name in Yamaha records. tion which, if not avoided, could result in TIP: death or serious injury.

  • Page 4: Table Of Contents

    Outboard motor serial number... 9 Components diagram ....25 Digital electronic control serial Optional items ........27 number..........9 Yamaha Security System (Y-COP) ... 28 Key number ........10 Digital Electronic Control box... 29 Digital electronic control-active indicator ........29 Digital electronic control-alert indicator ........
  • Page 5 57 Instruments and indicators .... 38 Battery..........58 6Y9 Multifunction Color Gauge..38 Filling fuel ........59 Yamaha Security System indicator Operating engine ......59 (optional) ........38 Sending fuel ........59 Engine warm-up indicator ....38 Starting engine ......... 60 Engine synchronization indicator ..
  • Page 6 Cleaning the outboard motor ... 74 IMPORTANT WARRANTY Checking painted surface of INFORMATION IF YOU USE outboard motor......74 YOUR YAMAHA OUTSIDE THE Periodic maintenance ....75 U.S.A. OR CANADA....101 Replacement parts ......75 Maintenance interval guidelines..75 INDEX ..........102 Maintenance chart 1 ......

  • Page 7: Safety Information

    Safety information EMU33623 EMU33661 Outboard motor safety Power trim and tilt Body parts can be crushed between the mo- Observe these precautions at all times. tor and the clamp bracket when the motor is EMU36502 Propeller trimmed or tilted. Keep body parts out of this People can be injured or killed if they come in area at all times.

  • Page 8: Gasoline

    Gasoline and its vapors are highly flamma- Have an approved PFD on board for every ble and explosive. Always, refuel according occupant. Yamaha recommends that you to the procedure on page 59 to reduce the must wear a PFD whenever boating. At a mi- risk of fire and explosion.

  • Page 9: Avoid Collisions

    Safety information tions. Overloading or incorrect weight EMU33791 Weather distribution can compromise the boats han- Stay informed about the weather. Check dling and lead to an accident, capsizing or weather forecasts before boating. Avoid swamping. boating in hazardous weather. EMU33773 Avoid collisions EMU44161 Accident reporting...

  • Page 10: Passenger Training

    Safety information successful completion of the course, the user EMU44740 Boating organizations can download a certificate of completion im- The following organizations provide boating mediately or, for a small charge, request one safety training and information about boating by mail. To take this free course, go to boa- safety and laws.

  • Page 11: Basic Boating Rules (Rules Of The Road)

    Safety information In Canada Stand-on vessel National Marine Manufacturers Associa- The vessel with the right-of-way has the duty tion Canada to continue its course and speed, except to 14 McEwan Drive avoid an immediate collision. When you Suite 8 maintain your direction and speed, the other Bolton, ON vessel will be able to determine how best to L7E 1H1...

  • Page 12: Other Special Situations

    Safety information Crossing: (you are traveling across the other Crossing When two power driven vessels are crossing vessel’s path) each other’s path close enough to run the risk Overtaking: (you are passing or being of collision, the vessel which has the other on passed by another vessel) the starboard (right) side must keep out of the In the following illustration, your boat is in the...
  • Page 13 Safety information ter vessels, the operator should sound a pro- red buoys are passed on the starboard (right) side when proceeding from open water into longed blast on the whistle (4 to 6 seconds). If another vessel is around the bend, it too port, and black buoys are to port (left) side.
  • Page 14 Safety information ZMU01708...

  • Page 15: General Information

    Yamaha dealer or for control to the outboard motor. reference in case your outboard motor is sto- TIP: len.

  • Page 16: Key Number

    General information This outboard motor conforms to certain por- tions of the European Parliament directive re- lating to machinery. Each conformed outboard motor accompa- nied with EC DoC.EC DoC contains the fol- lowing information;  Name of Engine Manufacture  Model name ...

  • Page 17: Compliance Mark And Manufactured Date Label

    General information EMU46132 Compliance mark and manu- factured date label Engines affixed with this label conform to the regulations for each country. This label is affixed to the clamp bracket or swivel bracket. ZMU08191 1. ICES-002 Compliance Label Manufactured date The manufactured date is stamped on the la- bel for the engines that conform to the regu- lations for U.S.

  • Page 18: Read Manuals And Labels

     Read any manuals supplied with the boat.  Read all labels on the outboard motor and the boat. If you need any additional information, contact your Yamaha dealer. EMU33836 Warning labels If these labels are damaged or missing, contact your Yamaha dealer for replacements. ZMU07865...
  • Page 19 General information 6EE-H1994-40 6EE-G2794-40 6EE-H1994-50 6EE-G2794-50 ZMU06191  Attach engine shut-off cord (lanyard) to EMU34652 Contents of labels your PFD, arm, or leg so the engine The above warning labels mean as follows. stops if you accidentally leave the helm, which could prevent a runaway boat.
  • Page 20 General information Electrical hazard EMU35133 Symbols The following symbols mean as follows. Notice/Warning ZMU05666 ZMU05696 Read Owner’s Manual ZMU05664 Hazard caused by continuous rotation ZMU05665...

  • Page 21: Specifications And Requirements

    Specifications and requirements Starting system: EMU40501 Specifications Electric starter TIP: Starting carburetion system: “(SUS)” indicates that the specification is for Fuel injection the outboard motor when it is equipped with Valve clearance IN (cold engine): a stainless steel propeller. 0.17–0.24 mm (0.0067–0.0094 in) EMU2821V Valve clearance EX (cold engine): 0.31–0.38 mm (0.0122–0.0150 in)

  • Page 22: Installation Requirements

    Boat horsepower rating working correctly and you should dis- EWM01561 continue using the outboard. Contact WARNING your Yamaha dealer. Overpowering a boat can cause severe in- stability. This digital electronic control unit is only available for the outboard motor which you Before installing the outboard motor(s), con- have purchased.

  • Page 23: Battery Requirements

     MCA/ABYC and RC Battery cable The battery cable size and length are critical. Battery rating (CCA/SAE): 680–1150 A Consult your Yamaha dealer about the bat- Battery rating (MCA/ABYC): tery cable size and length. 770–1370 A EMU36303 Battery rating (RC/SAE):...

  • Page 24: Propeller Selection

    Your Yamaha dealer can help you select the On counter rotation models, be sure to use a right propeller for your boating needs. Select propeller intended for counterclockwise rota- a propeller that will allow the engine to reach tion.

  • Page 25: Engine Oil Requirements

    Engine oil quantity (with oil filter re- pinging occurs, use a different brand of gas- placement): oline or premium unleaded fuel. Yamaha rec- 4.5 L (4.76 US qt, 3.96 Imp.qt) ommends that you use alcohol-free gasoline If oil grades listed under Recommended en-...
  • Page 26 However, if gasoline with Ethanol is the anol and water mixture will separate from only fuel available in your area, your Yamaha the gasoline in a layer at the bottom of the outboard motor is calibrated to run properly fuel tank.

  • Page 27: Gasoline Additives

    The original Yamaha paint sur- than encountered in automotive use. In addi- face may be scuffed lightly before applying...

  • Page 28: Outboard Motor Disposal Requirements

     Spare parts, such as an extra set of spark ter, and possibly affect performance. If the effects are too great, reducing pro- plugs. peller pitch may be necessary. Consult your Yamaha dealer for details. EMU25223 Emission control information EMU25232 This engine conforms to U.S. Environmental Protection Agency (EPA) regulations for mari- ne SI engines.

  • Page 29: Star Labels

    Specifications and requirements EMU25275 EMU40341 Star labels Two Stars—Very Low Emission The two-star label identifies engines that Your outboard motor is labeled with a Califor- meet the Air Resources Board’s Personal nia Air Resources Board (CARB) star label. Watercraft and Outboard marine engine 2004 See below for a description of your particular exhaust emission standards.
  • Page 30 Specifications and requirements emission standards. Personal Watercraft and Outboard marine engines may also comply with these standards. Engines meeting these standards have 90% lower emissions than One Star-Low-Emission engines. ZMU05663...

  • Page 31: Components

    Components EMU46721 Components diagram TIP: * May not be exactly as shown; also may not be included as standard equipment on all models (order from dealer). ZMU07738 1. Top cowling 2. Cowling lock lever 3. Clamp bracket 4. Power trim and tilt unit 5.
  • Page 32 Components ZMU07739 1. Ignition coil 2. Oil dipstick 3. Cowling lock lever 4. Power trim and tilt switch 5. Oil level plug 6. Oil filler cap 7. Fuse box 8. Fuel filter 9. Cooling water inlet 10.Gear oil drain screw...

  • Page 33: Optional Items

    Components EMU46731 Optional items The following items are available from your Yamaha dealer. For details, consult your Yamaha dealer. ZMU08525 1. Digital electronic control (single type) 2. Switch panel (for use with single type) 3. Digital electronic control (twin type) 4.

  • Page 34: Yamaha Security System (Y-Cop)

    Yamaha Security System (Y-COP) Yamaha dealer. ECM02461 NOTICE The Yamaha Security System is sold in conformity with the relevant laws and reg- ulations regarding radio wave transmis- sion. Therefore, if this product is used outside the country where it was sold, it...

  • Page 35: Digital Electronic Control Box

    Components The engine cannot be started if the security 5. Throttle friction adjuster system is in the lock mode. The engine can 6. Power trim and tilt switch be started only in the unlock mode. For more EMU34974 Digital electronic control-active indi- information, see the installation and owner’s cator manual included with the security system.

  • Page 36: Digital Electronic Control-Alert Indicator

    The digital electronic control-alert indicator and starboard sides. lights when trouble occurs in the connection between the digital electronic control and outboard motor. Consult your Yamaha dealer for details. ZMU05878 1. Neutral “ ” 2. Forward “ ”...

  • Page 37: Throttle Friction Adjuster

    Components  During operation the digital electronic con- trol-active indicator changes from continu- 22.5 ously lit to blinking. When the indicator starts blinking, the throttle begins to open after the control lever is moved at least 22.5°.  After using the free throttle switch, return the control lever to the neutral position.

  • Page 38: Engine Shut-Off Cord (Lanyard) And Clip

    Components ZMU05819 ZMU07143 When constant speed is desired, tighten the 1. Engine shut-off cord (lanyard) adjuster to maintain the desired throttle set- 2. Clip ting. 3. Engine shut-off switch EMU25996 Engine shut-off cord (lanyard) and clip The clip must be attached to the engine shut- off switch for the engine to run.

  • Page 39: Start/Stop Switch Panel

    Components With the main switch in the “ ” (start) po- sition, the starter motor turns to start the en- gine. When the key is released, it returns automatically to the “ ” (on) position. START ZMU07174 1. Indicator 2. Start/Stop button EMU41632 All Start/Stop switch panel ZMU07145...

  • Page 40: Power Trim And Tilt Switch On Bottom Cowling

    Components ZMU05822 ZMU07741 EMU26156 1. Power trim and tilt switch Power trim and tilt switch on bottom cowling EMU35161 Power trim and tilt switches (twin ty- The power trim and tilt switch is located on the side of the bottom cowling. Pushing the The power trim and tilt system adjusts the switch “...

  • Page 41: Trim Tab With Anode

    Components EMU26246 Trim tab with anode EWM00841 WARNING An improperly adjusted trim tab could cause difficult steering. Always test run af- ter the trim tab has been installed or re- placed to be sure steering is correct. Be sure you have tightened the bolt after ad- justing the trim tab.

  • Page 42: Cowling Lock Lever

    Components ECM00661 EMU40803 Flushing device NOTICE The flushing device is used to clean the cool- Do not use the tilt support lever or knob ing water passages of the outboard motor when trailering the boat. The outboard using a garden hose and tap water. For in- motor could shake loose from the tilt sup- structions on using the flushing device, see port and fall.
  • Page 43 Components dealer for information about Yamaha 10-mi- cron fuel filters if your boat does not have one.

  • Page 44: Instruments And Indicators

    For informa- (optional) tion on other settings or changing the display, This indicator appears when the Yamaha Se- see the 6Y9 Multifunction Color Gauge own- curity System is in lock mode. Make sure it is er’s manual.

  • Page 45: Overheat Alert

     Do not continue to operate the engine if an alert device has activated. Consult EMU41682 Overheat alert your Yamaha dealer if the problem can- If the engine temperature rises too high while not be located and corrected. cruising, the pop-up window will appear.

  • Page 46: Water Separator Alert

    ZMU08000 ZMU07242 ZMU07252 Get back to the port soon if the low battery voltage-alert device has activated. For charg- ing the battery, consult your Yamaha dealer. ZMU07250...

  • Page 47: Engine Trouble Alert

    5. Menu button Multifunction display ZMU07253 ZMU08324 1. Trim meter ZMU07254 2. Optional items Return to port and consult a Yamaha dealer 3. Tachometer immediately. TIP: EMU46661 6YC Multifunction meter The optional items displayed on the multi- function display can be changed. For infor-...
  • Page 48 4. Water separator-alert indicator 5. Low oil pressure-alert indicator 6. Overheat-alert indicator Yamaha Security System indicator (op- tional) This indicator appears, when the Yamaha Se- curity System is in lock mode. ZMU08332 1. Engine trouble-alert indicator ECM00921 NOTICE In such an event, the engine will not oper- ate properly.
  • Page 49 Stop the engine immediately and see page voltage-alert device has activated. For charg- 95 of this manual to drain the water from the ing the battery, consult your Yamaha dealer. fuel filter. Get back to the port soon and con- Water separator alert sult a Yamaha dealer immediately.
  • Page 50 Serious engine damage will occur. an alert device has activated. Consult Overheat alert your Yamaha dealer if the problem can- If the engine temperature rises too high while not be located and corrected. cruising, the pop -up window will appear.

  • Page 51: 6Y8 Multifunction Meters

    Instruments and indicators 6Y8 Multifunction speed & fuel meter EMU46651 6Y8 Multifunction meters There are two types of 6Y8 Multifunction me- ters.  6Y8 Multifunction tachometer  6Y8 Multifunction speed & fuel meter 6Y8 Multifunction tachometer MODE ZMU08409 1. Set button 2.
  • Page 52 Gasoline mixed with water could cause Yamaha Security System indicator (op- damage to the engine. tional) This indicator appears, when the Yamaha Se- Engine trouble-alert indicator curity System is in lock mode. If the engine malfunctions while cruising, the Lock mode engine trouble-alert indicator will start to blink.
  • Page 53  Do not continue to operate the engine if an alert device has activated. Consult your Yamaha dealer if the problem can- not be located and corrected. Low oil pressure-alert indicator If the engine oil pressure drops too low, the...

  • Page 54: Engine Control System

     The engine speed will automatically de- alert device has activated. Consult your crease to about 2000 r/min. Yamaha dealer if the problem cannot be  The overheat-alert indicator of the 6Y8 located and corrected. Multifunction Tachometer will light or blink.

  • Page 55: Low Oil Pressure Alert

    Engine control system ZMU07156 ZMU05431  The pop-up window will appear on the If the alert system has activated, stop the en- Multi-Display. gine and check the cooling water inlets:  Check trim angle to be sure that the cooling water inlet is submerged.

  • Page 56: Water Separator Alert

    If the oil level is correct and the alert device does not the control lever is in the neutral position. switch off, consult your Yamaha dealer. If the alert system has activated, stop the en- Twin engine drive users:...

  • Page 57: Installation

    (drag) will increase, tant from the centerline. Consult your thereby reducing engine efficiency and per- Yamaha dealer or boat manufacturer for fur- formance. ther information on determining the proper Most commonly, outboard motor should be mounting location.
  • Page 58 Installation optimum mounting height. Consult your Yamaha dealer or boat manufacturer for fur- ther information on determining the proper mounting height. ZMU07748 1. Idle hole ECM01635 NOTICE  Make sure that the idle hole is high enough to prevent water from entering the engine even if the boat is stationary with the maximum load.

  • Page 59: Operation

    The outboard motor is shipped from the fac- wear in evenly. Correct break-in will help en- tory without engine oil. If your Yamaha dealer sure proper performance and longer engine did not fill the engine with engine oil, you life.

  • Page 60: Checks Before Starting Engine

    Operation EMU36414 3. Top cowling Checks before starting engine EWM01922 WARNING If any item in “Checks before starting en- gine” is not working properly, have it in- spected and repaired before operating the outboard motor. Otherwise, an accident could occur. ECM00121 NOTICE ZMU07750...

  • Page 61: Controls

    Check the engine shut-off cord and clip for is between the upper and lower marks. damage, such as cuts, breaks, and wear. Consult your Yamaha dealer if the oil lev- el is not at the proper level or if it appears milky or dirty.

  • Page 62: Outboard Motor

    Operation EMU40752 Installing top cowling Check the rubber seal for damage. If the rubber seal is damaged, have it replaced by a Yamaha dealer. ZMU07753 1. Oil dipstick 2. Upper mark 3. Lower mark EMU40412 Outboard motor ZMU07755  Check that the outboard motor is mounted 1.

  • Page 63: Checking Power Trim And Tilt System

    Operation rectly, water can enter the top cowling and damage the engine, or the top cowling can blow off at high speeds. [ECM02371] ZMU07757 1. Top cowling 2. Protrusion 3. Holder 4. Bottom cowling ZMU07760 Push the cowling lock levers inward to EMU35245 Checking power trim and tilt system secure the top cowling.

  • Page 64: Battery

    Check the battery’s charge. If your boat is the cylinders. equipped with a Yamaha digital speedome- ter, the voltmeter and low battery alert func- tions will help you monitor the battery’s charge. A battery in good condition will pro- vide a minimum of 12 volts.

  • Page 65: Filling Fuel

    Operation If the battery needs charging, consult your Wipe up any spilled gasoline immediate- Yamaha dealer or the battery manufacturer’s ly with dry rags. Dispose of rags properly instructions. according to local laws or regulations. EMU30027 EMU40252 Filling fuel Operating engine...

  • Page 66: Starting Engine

    If the buzzer the engine from starting except when in neu- sounds and the water separator-alert indica- tral. tor blinks, consult your Yamaha dealer imme- Attach the engine shut-off cord to a se- diately. cure place on your clothing, or your arm or leg.
  • Page 67 Operation ZMU07217 ZMU07148 Turn the main switch to “ ” (start), When starting the engine using the and hold it for a maximum of 5 seconds. Start/Stop button on the All Start/Stop NOTICE: Never turn the main switch switch panel, press the button to start to “...

  • Page 68: Checks After Starting Engine

     Check that the engine cannot be started hole is blocked. Consult your Yamaha with the clip removed from the engine shut- dealer if the problem cannot be located off switch.

  • Page 69: Stopping Boat

    Operation To shift out of neutral Pull the neutral interlock trigger up (if equipped). Move the control lever firmly and crisply forward (for forward gear) or backward (for reverse gear) 22.5° (a detent can felt). 22.5 22.5 ZMU05829 EMU31743 Stopping boat EWM01511 WARNING ...

  • Page 70: Stopping Engine

    Operation engine speed is increased from the fully EMU27822 Stopping engine closed position during trolling speed setting Before stopping the engine, first let it cool off mode. When the throttle is returned to the ful- for a few minutes at idle or low speed. Stop- ly closed position, the display will show the ping the engine immediately after operating trolling speed again.

  • Page 71: Trimming Outboard Motor

    Operation ZMU07150 TIP: 1. Trim operating angle  The engine can also be stopped by pulling EMU27889 Adjusting trim angle (Power trim and the cord and removing the clip from the en- tilt) gine shut-off switch, then turning the main EWM00754 switch to “...

  • Page 72: Adjusting Boat Trim

    Operation ZMU05834 1. Power trim and tilt switch Bow Up Too much trim-out puts the bow of the boat too high in the water. Performance and econ- omy are decreased because the hull of the boat is pushing the water and there is more air drag.

  • Page 73: Tilting Up And Down

    Operation  To prevent the cooling water passages from becoming frozen when the ambi- ent temperature is 5°C (41°F) or below, tilt the outboard motor up after it has been stopped 30 seconds or more. EMU3550B Procedure for tilting up (power trim and tilt models) Place the control lever in neutral.
  • Page 74 Operation ZMU07998 ZMU07744 ZMU07768 1. Tilt support lever 1. Power trim and tilt switch Once the outboard motor is supported Set the tilt support lever to support the with the tilt support lever, press the pow- engine. WARNING! After tilting the out- er trim and tilt switch “...

  • Page 75: Procedure For Tilting Down

    Operation EMU42702 Procedure for tilting down Push the power trim and tilt switch “ ” (up) until the outboard motor is support- ed by the tilt rod and the tilt support lever becomes free. Release the tilt support lever. ZMU07771 1.

  • Page 76: Operating In Other Conditions

    Operation sult your dealer if normal water flow can not be restored by cleaning the cooling water in- let covers or flushing with fresh water. ZMU05829 Slightly tilt the outboard motor up to the desired position using the power trim and tilt switch.

  • Page 77: Maintenance

     USE CARE when transporting fuel tank, It is advisable to have your outboard motor whether in a boat or car. serviced by an authorized Yamaha dealer pri-  DO NOT fill fuel container to maximum or to storage. However, you, the owner, with capacity.

  • Page 78: Procedure

    Plus” eliminates the need to drain the enough space in the fuel tank to prevent gas- fuel system. Consult your Yamaha dealer or oline purging from the fuel tank vent due to other qualified mechanic if the fuel system is expansion with temperature changes.

  • Page 79: Lubrication

     If the overheat alert device is activated, turn EMU30268 Cleaning and anticorrosion measures the engine off, and consult your Yamaha Wash down the exterior of the outboard dealer. motor with fresh water and dry off com- Just prior to turning off the engine, quick- pletely.

  • Page 80: Cleaning The Outboard Motor

    Touch-up paint is Connect the garden hose connector to available from your Yamaha dealer. the fitting on the bottom cowling and tighten it securely. NOTICE: If the gar- den hose connector is not properly...

  • Page 81: Periodic Maintenance

    Maintenance A service manual is available for purchase EMU44950 Periodic maintenance through your Yamaha dealer for owners who EWM01872 have the mechanical skills, tools, and other WARNING equipment necessary to perform mainte- These procedures require mechanical nance not covered by this owner’s manual.

  • Page 82: Maintenance Chart 1

     When operating in salt water, muddy, other turbid (cloudy), acidic water, the engine should be flushed with clean water after each use. The “ ” symbol indicates the check-ups which you may carry out yourself. The “ ” symbol indicates work to be carried out by your Yamaha dealer. Initial Every...
  • Page 83 Maintenance Initial Every 20 hours Item Actions Page 100 hours 300 hours 500 hours (1 year) (3 years) (5 years) months) Inspection or re- Fuel filter (can be placement as nec- disassembled) essary Fuel line (High Inspection — pressure) Inspection or re- Fuel line (High placement as nec- —...

  • Page 84: Maintenance Chart 2

    Wire harness con- Inspection or re- nections/wire cou- placement as nec- — pler connections essary (Yamaha) Me- Inspection — ter/gauge EMU46050 *1 exhaust cover *2 cylinder head, crankcase cover, cooling water passage, exhaust cover EMU46080 Maintenance chart 2...

  • Page 85: Greasing

    Maintenance EMU41302 Greasing Yamalube Marine Grease ZMU08001...

  • Page 86: Inspecting Spark Plug

    Do not attempt to diagnose any problems yourself. Instead, take the out- board motor to a Yamaha dealer. You should periodically remove and check the spark plug because heat and deposits will cause the ZMU07777 spark plug to slowly break down and erode.

  • Page 87: Inspecting Engine Idle Speed

    Inspect the engine idle speed. If the en- 1. Spark plug gap gine idle speed is out of specification, 2. Spark plug part number consult a Yamaha dealer or other quali- 3. Spark plug I.D. mark (NGK) fied mechanic. Spark plug gap: Idle speed (in neutral): 1.0–1.1 mm (0.039–0.043 in)
  • Page 88 10. Recheck the oil level using the dipstick to be sure the level falls between the upper and lower marks. Consult your Yamaha ZMU07842 dealer if the oil level is out of specified 1. Oil filler cap...
  • Page 89 Remove the bolts and screw to remove TIP: the apron from the starboard side.  For more information on the disposal of used oil, consult your Yamaha dealer.  Change the oil more often when operating the engine under adverse conditions such as extended trolling.
  • Page 90 Consult your Yamaha Put a new gasket on the drain screw. Ap- dealer if the oil level is out of specified ply a light coat of oil to the gasket and in- level.

  • Page 91: Inspecting Wiring And Connectors

    16. Dispose of used oil according to local regulations. TIP:  For more information on the disposal of used oil, consult your Yamaha dealer. ZMU07996  Change the oil more often when operating EMU41671 the engine under adverse conditions such Inspecting propeller as extended trolling.

  • Page 92: Removing Propeller

    Maintenance ZMU07854 ZMU07843 Checkpoints 1. Cotter pin  Check each of the propeller blades for ero- 2. Propeller nut sion from cavitation or ventilation, and oth- 3. Washer er damage. 4. Spacer  Check the propeller shaft for damage. 5. Propeller ...

  • Page 93: Changing Gear Oil

    Maintenance stalling the propeller. Otherwise, the lower case and propeller boss could be damaged. [ECM01882] Install the spacer, washer, and propeller nut. Tighten the propeller nut to the specified torque. ZMU06956 1. Cotter pin TIP: If the propeller nut slot does not align with the propeller shaft hole after tightening the pro- peller nut to the specified torque, tighten the nut further to align the slot with the hole.
  • Page 94 Maintenance magnetic gear oil drain screw, this TIP: can indicate lower unit problem. Con- For disposal of used oil, consult your Yamaha sult your Yamaha dealer. [ECM01901] dealer. Put the outboard motor in a vertical posi- tion. Using a flexible or pressurized filling device, inject the gear oil into the gear oil drain screw hole.

  • Page 95: Inspecting And Replacing Anode(S)

    Maintenance EMU29318 EMU29324 Inspecting and replacing anode(s) Checking battery (for electric start models) Yamaha outboard motors are protected from corrosion by sacrificial anodes. Inspect the EWM01903 WARNING external anodes periodically. Remove scales Battery electrolyte is poisonous and caus- from the surfaces of the anodes. Consult a...

  • Page 96: Connecting The Battery

    Connecting an accessory battery (optional) [EWM01913] EMU35496 If connecting an accessory battery, consult Connecting the battery your Yamaha dealer about correct wiring. For EWM00573 the fuse size, see ABYC (E-11). WARNING Single engine Mount the battery holder securely in a dry, well-ventilated, vibration-free location in the boat.

  • Page 97: Disconnecting The Battery

    Maintenance Twin engines Clean, maintain, and store the battery according to the manufacturer’s instruc- tions. ZMU05941 1. Starboard side engine 2. Port side engine 3. Red cable 4. Black cable 5. Isolator leads with circuit protection 6. Fuse 7. Battery for starting 8.

  • Page 98: Trouble Recovery

    If the engine trouble-alert indicator is blinking, consult your Yamaha dealer. Q. Is fuel pump malfunctioning? A. Have serviced by a Yamaha dealer. Starter will not operate. Q. Does the Digital electronic control-alert in- Q. Are spark plugs fouled or of incorrect ty- dicator come on? A.
  • Page 99 Q. Is low oil pressure-alert indicator on or blinking? Q. Are ignition parts malfunctioning? A. Have serviced by a Yamaha dealer. A. Have serviced by a Yamaha dealer. Q. Is heat range of spark plugs incorrect? Q. Has alert system activated? A.
  • Page 100 Yamaha dealer. Q. Is outboard motor mounted at incorrect Q. Are electrical parts malfunctioning? height on transom? A. Have serviced by a Yamaha dealer. A. Have outboard motor adjusted to proper transom height. Q. Is specified fuel not being used? A.

  • Page 101: Temporary Action In Emergency

    Trouble Recovery Q. Are weeds or other foreign material tan- Have a Yamaha dealer check the out- gled on propeller? board motor before operating it again. A. Remove and clean propeller. EMU29454 Running single engine (twin engines) When using only one engine in an emergen- Q.

  • Page 102: Power Trim And Tilt Unit Will Not Operate

    ZMU04337 1. Fuse puller ZMU07786 1. Fuse box cover Consult your Yamaha dealer if the new fuse 2. Spare fuse (10 A, 15 A, 20 A, 30 A, 60 A) immediately blows again. 3. Fuse puller EMU40984 Power trim and tilt unit will not oper-...

  • Page 103: Water Separator-Alert Indicator Blinks While Cruising

    Trouble Recovery Disconnect the water detection switch coupler. NOTICE: Be careful not to get any water on the water detection switch coupler, otherwise a malfunc- tion could occur. [ECM01951] 1. Manual valve screw Tilt the outboard motor up manually to the desired position, and then tighten the manual valve screw by turning it clock- ZMU07789...

  • Page 104: Treatment Of Submerged Motor

    EMU33502 Treatment of submerged motor If the outboard motor is submerged, immedi- ately take it to a Yamaha dealer. Otherwise some corrosion may begin almost immedi- ately. NOTICE: Do not attempt to run the outboard motor until it has been com- pletely inspected.

  • Page 105: Consumer Information (For North America)

    Owner’s Manual. The owner of the outboard motor shall give notice to an authorized Yamaha Outboard Motor Dealer of any and all apparent defects within ten (10) days of discovery and make the motor available at that time for inspection and repairs at the dealer’s place of business.
  • Page 106 TRANSFER OF WARRANTY Transfer of the warranty from the original purchaser to any subsequent purchaser is possible by having the motor inspected by an authorized Yamaha Outboard Motor Dealer and requesting the dealer to submit a change of registration to Yamaha within ten (10) days of the transfer.

  • Page 107: Important Warranty Information If You Use Your Yamaha Outside The U.s.a. Or Canada

    He will be able to contact Yamaha on your behalf to see if any refund can be provided.

  • Page 108: Index

    INDEX 6Y8 Multifunction meters...... 45 Cowling lock lever......... 36 6Y9 Multifunction Color Gauge .... 38 6YC Multifunction meter....... 41 Digital Electronic Control alert ....48 Digital Electronic Control box ....29 Accident reporting ........3 Digital electronic control Alcohol and drugs........2 requirements ........
  • Page 109 INDEX Fuel leaks, checking for......54 Operating in salt water or other Fuel level..........54 conditions........... 70 Fuel requirements......... 19 Outboard motor, checking ....56 Fuel system .......... 54 Outboard motor disposal Fuse, replacing ........95 requirements ........22 Outboard motor (painted surface), checking ..........
  • Page 110 Shifting..........62 Yamaha Security System indicator Shifting (checks after engine warm (optional)..........38 up) ............62 Yamaha Security System (Y-COP) ..28 Spark plug, inspecting......80 Specifications ........15 Star labels..........23 Starting engine ........60 Start-in-gear protection ......18 Start/Stop switch panel ......
  • Page 111 — right out of the box. Yamalube — Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products. They’re formulated and approved by the toughest judges we know: the Yamaha engineering teams that know your Yamaha from the inside out.
  • Page 112 Printed in Japan January 2016–0.6 × 1 CR Printed on recycled paper...

This manual is also suitable for:

Lf200 2015

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