Removing Left-Side Components - Arctic Cat DVX 400 2004 Service Manual

Removing Left-Side
Components
A. Cover
B. Drive Gear
C. Rotor/Flywheel
D. Neutral Switch
1. Remove the cap screws securing the starter drive
cover; then remove the cover and drive gear.
Account for two thrust washers and the large O-ring.
2. Remove the cap screws securing the rotor/flywheel
cover; then remove the cover.
3. Remove the starter driven gear (2), two alignment
pins (3), and the cover gasket (4). Account for two
thrust washers from the driven gear.
6
NOTE: If the right-side components are to be
removed, do not remove the rotor/flywheel. Pro-
ceed to step 7.
4. Using a 27 mm offset box-end wrench, hold the
rotor/flywheel; then remove the nut securing the
rotor/flywheel to the crankshaft.
SP058
5. Using an appropriate magneto rotor remover, remove
the rotor/flywheel assembly from the crankshaft.
6. Remove the key (3); then remove the starter driven
gear (4).
SP060
7. Remove the Allen-head cap screws securing the neu-
tral switch housing (1); then remove the switch.
Account for one O-ring (2), two switch contacts (3
and 4), and the two springs behind the switch con-
SP151
tacts.
SP152
SP153
SP154