Arctic Cat DVX 400 2004 Service Manual page 130

1. Wash the tie rod ends in parts-cleaning solvent. Dry
with compressed air. Inspect the pivot area for wear.
Apply a low-temperature grease to the ends.
! WARNING
Always wear safety glasses when using compressed
air.
2. Inspect the tie rods for damaged threads or wear.
3. Inspect the tie rods for cracks or unusual bends.
4. Inspect all welded areas for cracks or deterioration.
5. Inspect the steering post and steering-post holders
for cracks, bends, or wear.
6. Inspect the handlebar clamps for cracks or wear.
7. Inspect the handlebar for cracks, wear, or unusual
bends.
8. Inspect the handlebar grips for damage or wear.
INSTALLING
1. Apply multipurpose grease to the steering post and
dust seal; then install the dust seal (1) to the steering
post.
2. Install a new O-ring (2) and the dust seal into the
steering housing; then install the washer and nut and
tighten to specifications. Install a new cotter pin.
3. Apply multipurpose grease to the dust seal lips (A)
and sliding surface of the steering post holders; then
secure the holders with cap screws and tighten to
specifications.
SP411
NOTE: Ensure that all wiring is properly routed
and the brake hoses and control cables are not
kinked or bound.
4. Install the tie rods to the steering post and knuckles;
then tighten the nuts to specifications and install new
cotter pins.
SP412
SP413
SP414
SP415
5