Arctic Cat DVX 90/90 UTILITY Service Manual
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Arctic Cat DVX 90/90 UTILITY Service Manual

2014
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2014
SERVICE MANUAL
[ATV]

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Summary of Contents for Arctic Cat DVX 90/90 UTILITY

  • Page 1 2014 SERVICE MANUAL [ATV]...
  • Page 2 This service manual is designed primarily for use by an Arctic Cat CatMaster Basic Level technician. The proce- dures found in this manual are of varying difficulty, and certain service procedures in this manual require one or more special tools to be completed.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS General Information............2 Servicing Crankcase Components......47 Specifications ............... 2 Assembling Crankcase Half ........48 Torque Specifications............ 3 Installing Engine/Transmission ........49 Torque Conversions (ft-lb/N-m)........3 Troubleshooting ............51 Break-In Procedure ............3 Fuel/Lubrication..............53 Gasoline-Oil-Lubricant ..........4 Carburetor Schematic ..........53 Genuine Parts............... 4 Carburetor ..............53 Preparation For Storage ..........

  • Page 5: General Information

    Centrifugal Clutch Lining Thickness (Min) 1.0 mm Gasoline (Recommended) 87 Octane Regular Unleaded Driven Pulley Spring Free Length (Min) 154.6 mm Engine Oil (Recommended) Arctic Cat ACX All Weather Roller Guide Diameter (Min) 15.4 mm (Synthetic) Movable Drive Face Collar (Max) 24.06 mm...

  • Page 6: Torque Specifications

    Torque Specifications Torque Conversions (ft-lb/N-m) EXHAUST COMPONENTS Torque ft-lb ft-lb ft-lb ft-lb Part Part Bolted To ft-lb 35.4 69.4 103.4 Exhaust Pipe Cylinder Head 36.7 70.7 104.7 Muffler Frame 38.1 72.1 106.1 BRAKE SYSTEM COMPONENTS 39.4 73.4 107.4 Brake Banjo-Fitting Caliper 40.8 74.8...

  • Page 7: Recommended Gasoline

    Oxygenated gasolines containing up to 10% ethanol or 5% methane are acceptable gasolines. CAUTION Do not use white gas. Only Arctic Cat approved gaso- line additives should be used. ATV0049B Since gasoline expands as its temperature rises, the gas RECOMMENDED ENGINE OIL tank must be filled to its rated capacity only.

  • Page 8: Preparation After Storage

    7. Tighten all nuts, bolts, cap screws, and screws. Make will assure many miles and hours of trouble-free riding. sure rivets holding components together are tight. Arctic Cat recommends the following procedure to pre- Replace all loose rivets. Care must be taken that all pare the ATV.

  • Page 9: Periodic Maintenance/Tune-Up

    It is advisable to lubricate certain components periodi- cally to ensure free movement. Apply light oil to the Periodic Maintenance/ components using the following list as reference. Tune-Up A. Throttle Lever Pivot/Cable Ends B. Brake Lever Pivot/Cable Ends Tighten all nuts, bolts, and cap screws. Make sure rivets C.

  • Page 10: Air Filter

     NOTE: Foam Filter Cleaner and Foam Filter Oil are available from Arctic Cat. 4. Compress the element by pressing it between the palms of both hands to remove excess solvent. Do...

  • Page 11: Testing Engine Compression

    CD652 CD658 6. Install the valve cover and tighten the four cap screws to 7 ft-lb using a crisscross pattern; then install the breather tube. 7. Install the fan shroud and tighten the two cap screws securely. Tighten the self-tapping screws snug taking care not to strip the plastic cover.

  • Page 12: Spark Plug

    8. If compression is now evident, service the piston 1. Remove the cap screw (1) securing the spark arrester rings (see Steering/Frame/Controls section - Servic- assembly (2) to the rear of the muffler. Account for a ing Top-Side Components). gasket. Spark Plug A light brown insulator indicates the plug is correct.

  • Page 13: Engine Oil

    2. Remove the level plug from the lower-right side of the transmission; then remove the fill plug from the upper-right side of the transmission. Be careful not to allow contaminates to enter the opening. CD634A 2. Remove the oil drain plug and drain the engine oil into the pan;...

  • Page 14: Headlights

    Headlights  NOTE: The bulb portion of the headlight is fragile. HANDLE WITH CARE. When replacing the headlight bulb, do not touch the glass portion of the bulb. If the glass is touched, it must be cleaned with a dry cloth before installing.

  • Page 15: Brake Systems

    MEASURING/REPLACING BRAKE SHOES/PADS Brake Systems Removing Front Brake Shoes 1. Support the ATV on a support stand. ! WARNING 2. Remove both front wheels and account for the cap After servicing brake-related components, ALWAYS screws. check and adjust brakes as necessary before operating the ATV.
  • Page 16 Inspecting and Measuring 1. Inspect the pads for gouges, chips, or wear. 2. Inspect the disc for gouges, grooves, cracks, and warpage. 3. Using a calipers, measure the thickness of each brake pad. 4. If the thickness of any brake pad is less than 1.0 mm (0.039 in.), the brake pads must be replaced.

  • Page 17: Replacing Drive Belt

    INSTALLING  NOTE: During the bleeding procedure, watch the reservoir sight glass to make sure there is always a 1. If removed, place the gasket and two alignment pins sufficient amount of brake fluid in the reservoir. Fail- into position on the crankcase. ure to maintain sufficient amount of fluid in the reser- 2.

  • Page 18: Adjusting Shift Linkage

    Adjusting Shift Linkage If the ATV jumps out of gear, is difficult to get in gear, or the neutral and reverse indicator lights do not illuminate, shift linkage adjustment may be necessary. 1. Shift the transmission into reverse; then remove the cap screw securing the linkage to the transmission shift arm.

  • Page 19: Steering/Frame/Controls

    3. Remove the handlebar. Steering/Frame/Controls The following steering components should be inspected periodically to ensure safe and proper operation. A. Handlebar grips worn, broken, or loose. B. Handlebar bent, cracked, and an equal and com- plete full-left and full-right turn capability. C.
  • Page 20 5. Inspect the steering post and brackets for cracks, bends, or wear. 6. Inspect the plastic bearing halves and bearing caps for cracks or wear. 7. Inspect the handlebar tube for cracks, wear, or unusual bends. INSTALLING 1. Place the steering post into position. Tighten the two nuts on the outer bearing cap making sure the two-piece plastic bearing is in place.
  • Page 21 MD2439 MD2135 8. Make sure the cables (brake and throttle) are routed 5. Install the body panel and gas tank cap. down and away so there is no sticking or binding. ! WARNING Make sure there is maximum right/left steering capabil- ity and the brake and throttle cables are not affected.

  • Page 22: Handlebar Grip

    INSTALLING 9. Connect the handlebar switch assembly and brake switch connectors.  NOTE: Before installing a handlebar grip, use con- tact spray or alcohol to clean the inside of the grip and the handlebar of glue residue, oil, or any other contaminant.

  • Page 23: Hand Brake Lever Assemblies

    KM544 MD2438 3. Connect the handlebar switch assembly wiring con- nector. MD2436 INSTALLING MD2434 1. Place the handlebar switch assembly onto the han- dlebar. Tighten the screw securely. Hand Brake Lever Assemblies ! WARNING After removing and installing brake-related components, ALWAYS check and adjust brakes as necessary before operating the ATV.
  • Page 24 MD2439 KM208B 3. Remove the front brake cables from their adjusters 7. Remove the cap screws securing the hand brake by screwing the adjusters inward to loosen the lever assembly to the handlebar and remove the hand cables; then pulling them free. brake/master cylinder assembly.
  • Page 25 4. Position the left brake lever assembly onto the han- dlebar and secure with the clamp and two cap screws. Tighten securely. MD2452 2. Install the throttle cable into the throttle control housing; then install the cover and secure with the screws.

  • Page 26: Troubleshooting

    MD2461 Troubleshooting Problem: Handling too heavy or stiff Condition Remedy 1. Front wheel alignment incorrect 1. Adjust alignment 2. Lubrication inadequate 2. Lubricate appropriate components 3. Tire inflation pressure incorrect 3. Adjust pressure 4. Tie rod ends seizing 4. Replace tie rod ends 5.

  • Page 27: Engine/Transmission

    This section has been organized into sub-sections which show a progression for the complete servicing of the Arc- tic Cat Y-12+ engine/transmission.  NOTE: Arctic Cat recommends the use of new gas- kets, lock nuts, and seals and lubricating all internal components when servicing the engine/transmission.

  • Page 28: Top-Side Components

    5. Remove the air filter housing cover and air filter ele- ment. 6. Remove the intake boot from the carburetor; then remove the cap screws securing the air filter housing to the crankcase and remove the air filter housing and intake boot. YT010A 9.

  • Page 29: Removing Top-Side Components

    Removing Top-Side Components A. CAMSHAFT HOLDER/ROCKER ARMS B. CYLINDER HEAD/CAMSHAFT  NOTE: Arctic Cat recommends the use of new gas- kets, lock nuts, and seals and lubricating all internal components when servicing the engine/transmis- sion. YT095 1. Remove the intake pipe/carburetor assembly.
  • Page 30 7. Remove the camshaft from the cylinder head and secure the cam chain to prevent it falling into the crankcase. YT109B YT168A CAUTION Do not rotate the crankshaft without keeping tension on the cam chain or engine damage could occur. AT THIS POINT ...

  • Page 31: Servicing Top-Side Components

     NOTE: The valve seals must be replaced.  NOTE: If valves are discolored, they must be 3. Remove the valve springs; then invert the cylinder replaced. Arctic Cat recommends taking heads to a head and remove the valves. qualified machine shop for valve replacement or Measuring Valve Stem Runout valve seat grinding.
  • Page 32 2. Maximum runout must not exceed specifications. If valves, valve guides, or valve seats require servicing or Measuring Valve Face/Seat Width replacement, Arctic Cat recommends the components be taken to a qualified machine shop for servicing. 1. Using a micrometer, measure the width of the valve face.
  • Page 33 YT141A CC400D 4. Place a spring retainer over the valve springs; then 2. Remove and discard each ring by working it toward using the valve spring compressor, compress the the top of the piston while rotating it out of the valve springs and install the valve keepers.
  • Page 34 Installing Piston Rings 1. Install ring expander (4) in the bottom groove of the piston; then install the thin oil rings (3) over the expander making sure the expander ends do not overlap. Stagger the end gaps of the upper and lower thin oil rings according to the illustration.
  • Page 35 3. Place the cylinder head on the surface plate covered with #400 grit wet-or-dry sandpaper. Using light pressure, move the cylinder head in a figure eight motion. Inspect the sealing surface for any indication of high spots. A high spot can be noted by a bright metallic finish.

  • Page 36: Installing Top-Side Components

    CC390D YT127 4. At this point, repeat step 1 and if any measurement exceeds the limit, the cylinder must be replaced. Installing Top-Side Measuring Camshaft Lobe Height Components 1. Using a micrometer, measure each cam lobe height. A. PISTON B. CYLINDER 1.
  • Page 37 YT161A YT112 3. Lubricate the inside wall of the cylinder; then using a 5. Place a new gasket into position on the cylinder. ring compressor or the fingers, compress the rings Place the alignment pins into position; then place the and slide the cylinder over the piston.
  • Page 38 YT169A YT172A 7. Make sure the crankshaft is positioned at TDC; then 9. Install the two cap screws securing the left side of the install the camshaft with the single large reference cylinder head and cylinder to the crankcase and hole (A) directed up and the two small timing holes tighten to 7 ft-lb.

  • Page 39: Left-Side Components

    Removing Left-Side Components A. V-BELT COVER B. V-BELT/DRIVE CLUTCH/DRIVEN PULLEY C. CENTRIFUGAL CLUTCH D. GEAR POSITION SWITCH E. STARTER ONE-WAY CLUTCH YT170 1. Remove the V-belt cover noting the location of the different-lengthed cap screw and the location of the alignment pins.
  • Page 40 3. Remove the V-belt; then remove the movable drive face (A). Account for a bushing (B) and speed lim- iter spacer (C). YT104 7. Install the push-bolt into the puller; then using two wrenches as illustrated, tighten the push-bolt until the one-way clutch is free of the crankshaft.

  • Page 41: Installing Left-Side Components

    Installing Left-Side Components A. GEAR POSITION SWITCH B. STARTER ONE-WAY CLUTCH C. ROTOR/FLYWHEEL D. CENTRIFUGAL CLUTCH E. V-BELT/DRIVE CLUTCH/DRIVEN PULLEY YT024B 1. With the transmission in neutral, install a new O-ring 4. Install the starter countershaft housing; then install on the gear position switch; then orient the pin as the starter one-way clutch cover.

  • Page 42: Right-Side Components

    YT164 YT160B 7. Place the V-belt over the driven pulley; then over the CAUTION bushing/spacer. Pinch the belt in the middle to draw Failure to fully engage the splines with the kick-start it down into the driven pulley approximately 1 inch. ratchet could cause false torque reading and crankshaft damage.

  • Page 43: Removing Right-Side Components

    Removing Right-Side Components A. COOLING FAN B. ROTOR/FLYWHEEL C. STATOR COIL D. OIL PUMP 1. Remove the intake pipe/carburetor. Account for an O-ring in the intake pipe. YT145A 2. Remove the cooling fan shroud; then remove the 5. Remove the stator coil/trigger coil assembly. cooling shroud from the cylinder and cylinder head.
  • Page 44 YT032 YT036A 8. Remove the oil pump assembly being careful not to 3. Carefully remove the transmission case cover while drop the oil pump driveshaft. pressing in on the output driveshaft and shift shaft to leave components in the transmission case. Account for two alignment pins and gasket.
  • Page 45 7. Remove the shift shaft (E); then remove the shift cam/detent assembly (F). 8. Using a plastic mallet, drive the input driveshaft (D) and bearing from the transmission case. YT041B 5. Remove the main shaft (B) and shift fork together. Account for the shift fork, a spacer, and a thrust washer.

  • Page 46: Servicing Right-Side Components

    YT081 YT048A 3. Remove the reverse gear snap ring and splined washer; then remove the reverse gear and thrust washer. YT100A 2. Inspect the shift dog and mating gears for chipping, flaking, discoloration, or signs of excessive wear. YT080 YT100B 3.

  • Page 47: Installing Right-Side Components

    A. MAIN SHAFT 1. Install the non-splined reverse thrust washer (A) on the main shaft; then install the reverse gear (B) and splined thrust washer (C). Secure with the snap ring (D) pressing firmly toward the reverse gear to seat in the groove.
  • Page 48 5. Install the shift cam/detent assembly; then install the shift shaft aligning the timing index marks. YT047 3. Install the countershaft with thrust washer into the transmission case. YT069A 6. Engage the shift fork into the shift cam/detent assem- bly; then secure with the shift fork shaft. YT043A 4.

  • Page 49: Center Crankcase Components

    9. Making sure the input driveshaft thrust washer is installed, carefully install the transmission case cover. YT035 Center Crankcase YT039A Components  NOTE: This procedure cannot be done with the engine/transmission in the frame. Complete Remov- ing procedures for Top-Side, Left-Side, and Right- Side must precede this procedure.

  • Page 50: Servicing Crankcase Components

    YT119 YT134 2. Carefully remove the crankshaft from the left-side 3. Place the crankshaft assembly on a set of V blocks; crankcase half while holding the timing chain clear then using a dial indicator, measure crankshaft run- of the timing sprocket; then remove the timing chain. out.

  • Page 51: Assembling Crankcase Half

    YT122A YT120 6. Replace all oil seals with new seals and coat wear 2. Install two alignment pins and a gasket; then install surfaces with clean, fresh grease. the right-side crankcase half. Secure with a cap screw (threads coated with red Loctite #271) and tighten to 8 ft-lb.

  • Page 52: Installing Engine/Transmission

    4. Install the oil pump drive chain and driven gear and secure the gear to the pump shaft with the nut tight- ened to 7 ft-lb; then install the oil pump baffle and secure with the cap screws. Tighten securely. YT155A 7.
  • Page 53 YT012 YT005A 3. Install the rear engine mounting through-bolt and 6. Connect the shift linkage; then install the air filter nut; then tighten the front and rear nuts to 32.5 ft-lb. housing and air filter. Tighten all hardware securely. 4. Install the drive sprocket and chain and secure with the spline-lock;...

  • Page 54: Troubleshooting

    8. Connect the gasline hose (A) to the carburetor; then 11. Pour the recommended quantity of engine oil into the connect the crankcase breather hose (B) to the air fil- crankcase; then install the level stick and fill the ter housing. transmission with the recommended amount of gear lubricant.
  • Page 55 Problem: Engine noisy (Noise seems to come from clutch) Condition Remedy 1. Clutch shoe(s) worn 1. Replace clutch shoe(s) 2. Driven clutch hub warped - worn 2. Replace clutch Problem: Engine noisy (Noise seems to come from crankshaft) Condition Remedy 1.

  • Page 56: Fuel/Lubrication

    Fuel/Lubrication This section has been organized for servicing the fuel system. The technician should use discretion and sound judgment when removing/disassembling and assembling/ installing components. ! WARNING Whenever any maintenance or inspection is made on a fuel system when there may be fuel leakage, there should be no welding, smoking, open flames, etc., in the area.
  • Page 57 CD594 CD603 6. Disconnect the choke assembly connector; then 4. Remove the pilot screw assembly. Account for a remove the carburetor. spring and O-ring. CD591 CD608 5. Remove the idle adjustment screw assembly. DISASSEMBLING Account for a spring. 1. Remove the two Phillips-head screws securing the choke assembly;...
  • Page 58  NOTE: If the slow jet is obstructed, the mixture will be extremely lean at idle and part-throttle operation. 10. Inspect the choke assembly for wear or damage. ASSEMBLING 1. Install the slow jet. CD605 7. Remove the slow jet. CD606 2.
  • Page 59 5. Install the float and needle valve assembly into the carburetor; then install the float pin. CD600 8. Install the choke assembly. Tighten the two Phillips- head screws (with washers) securely. CD763  NOTE: Check float arm height by inverting the car- buretor freeing the float arm;...

  • Page 60: Throttle Cable Free-Play

    7. Install the gas hose onto the carburetor. CD591 4. Install the carburetor onto the intake manifold; then CD588 tighten the cap screws securely. Throttle Cable Free-Play To adjust the throttle cable free-play, use the following procedure. 1. Pull back rubber boot to access cable adjustment nut. CD592 KM071A 2.

  • Page 61: Gas Tank

    2. Turn the idle adjustment screw in or out until the  NOTE: To access the gas tank, it is necessary to engine idles at 1700 RPM. move the front fender panel, which requires removing the handlebar from its clamp. However, the levers, controls, cables, and wires do not need to be discon- nected.

  • Page 62: Gas Tank Valve

    CLEANING AND INSPECTING 1. Clean all gas tank components with parts-cleaning solvent. 2. Inspect all hoses for cracks or leaks. 3. Inspect gas tank cap and tank for leaks, holes, and damaged threads. INSTALLING 1. Place the gas tank into position on the frame; then install the gas hoses to the gas tank valve on the frame according to the tags made during removing.

  • Page 63: Gas/Vent Hoses

    2. Place the valve into position on the frame and secure with the cap screw. Tighten securely. Oil Pump Assembly Gas/Vent Hoses For complete servicing of the oil pump, see Right-Side Components in Steering/Frame/Controls section. Replace the gas hoses every two years. Damage from aging may not always be visible.

  • Page 64: Electrical System

    RPM operation, short trips, and high amperage accessory usage are also reasons for battery discharge. Maintenance Charging  NOTE: Arctic Cat recommends the use of the CTEK Multi US 800 or the CTEK Multi US 3300 for battery maintenance charging. Maintenance charging is required on all batteries not used for more than two weeks or as required by battery drain.

  • Page 65: Testing Electrical Components

     NOTE: If, after charging, the battery does not perform test. to operator expectations, bring the battery to an autho- rized Arctic Cat dealer for further troubleshooting. 1. Set the meter selector to the DC Voltage position. 2. Connect the red tester lead to the black/yellow wire;...

  • Page 66: Choke Circuit

    Choke Circuit Fuse Disconnect the white two-pin connector adjacent to the The main (7 amp) fuse is located on the frame near the steering post. battery under the seat. CHOKE VOLTAGE  NOTE: To remove the fuse, compress the locking tabs on either side of the fuse case and lift out.

  • Page 67: Ignition Switch

     NOTE: If the meter does not read as specified, replace the ignition coil. Handlebar Control SPARK PLUG CAP RESISTANCE Switches 1. Connect the red tester lead to one end of the cap; then connect the black tester lead to the other end of The connector is in front of the steering post.

  • Page 68: Starter Motor

    INSPECTING 3. With the engine running at a constant 3000 RPM, the meter must read 12.1-15.2 DC volts. 1. Check stator for signs of overheating, broken wires, or other damage. Ignition Timing 2. Check the timing sensor for broken wires or signs of damage.
  • Page 69 Problem: Spark plug fouled with carbon Condition Remedy 1. Idle RPM too high 1. Adjust carburetor 2. Gasoline incorrect 2. Change to correct gasoline 3. Air filter element dirty 3. Clean element 4. Spark plug incorrect (too cold) 4. Replace plug with proper heat range Problem: Spark plug electrodes overheat or burn Condition Remedy...

  • Page 70: Drive System

    Drive System  NOTE: Some photographs and illustrations used in this section are used for clarity purposes only and are not designed to depict actual conditions. Drive Chain/Sprockets MD2357 CHECKING DRIVE CHAIN AND 2. Remove the link plate and link noting the position of SPROCKETS the O-rings;...
  • Page 71 MD1854 YT175A 3. Remove the left and right rear wheels. REMOVING FRONT DRIVE 4. Remove the two axle nuts securing the brake hub to SPROCKET the axle; then remove three cap screws securing the 1. With the chain installed and with the rear brake rear sprocket to the sprocket retainer.

  • Page 72: Rear Hub/Drive Axle

    L x Ts L + Ls T: Torque wrench reading to be calculated Ts: Specified torque value (86 ft-lb) Ls: Tool offset length (center to center) L: Length of torque wrench (handle pivot to headcenter) YT198  NOTE: It is not necessary to remove the chain guard to remove the rear sprocket.
  • Page 73 REMOVING AXLE HOUSING 1. Secure the ATV on a support stand to elevate the rear wheels. ! WARNING Make sure the ATV is solidly supported on the support stand to avoid injury. 2. Remove two cap screws securing the brake caliper to the axle housing;...
  • Page 74 CLEANING AND INSPECTING  NOTE: Always clean and inspect the drive axle com- ponents to determine if any service or replacement is necessary. Replace all components showing signs of wear or damage. 1. Using a clean towel, wipe away any oil or grease. 2.

  • Page 75: Front Hub

    KM234 MD2133 4. Remove the hub assembly. Account for outer hub 3. Secure the rear sprocket to the sprocket retainer. spacer. Tighten the three cap screws (threads coated with blue Loctite #242) to 20 ft-lb. 5. Repeat procedure for other hub. CLEANING AND INSPECTING 1.

  • Page 76: Brake Systems

    4. Repeat procedure for the other hub. INSTALLING HUB 1. Lightly lubricate the seals with bearing grease; then install the hub assembly. 2. Install the outer spacer, washer, and castle nut. Tighten the castle nut to 45 ft-lb; then install a new cotter pin.

  • Page 77: Troubleshooting

    Troubleshooting Problem: Power not transmitted from engine to wheels Condition Remedy 1. Drive chain worn - broken 1. Replace chain 2. Countershaft sprocket worn - broken 2. Replace countershaft sprocket 3. Rear sprocket worn - broken 3. Replace rear sprocket 4.

  • Page 78: Suspension

    4. Remove the front shock absorbers. Suspension REMOVING REAR SHOCK ABSORBER 1. Secure the ATV on a support stand to elevate the The following suspension system components should be wheels and to release the load on the suspension. inspected periodically to ensure proper operation. ! WARNING A.

  • Page 79: A-Arm

    INSTALLING FRONT SHOCK ABSORBERS 1. Place a shock absorber into position on the frame and A-arm and install the two cap screws and self-lock- ing nuts. Tighten the nuts to 29 ft-lb. MD2314 MD2131 MD2315 CAUTION Do not tighten the cap screws beyond the 29 ft-lb speci- fication or the shock eyelet or mount WILL be damaged.
  • Page 80 3. Slide brake backing plate assembly off the spindle shaft and secure it out of the way. 4. Remove the cotter pin from the outer tie rod end; then while holding the flat on the tie rod end, remove the castle nut. MD2121 9.

  • Page 81: Swing Arm

    2. Secure the shock absorber to the A-arm with the cap screw and self-locking nut. Tighten the nut to 29 ft-lb. CAUTION Do not tighten the nut beyond the 29 ft-lb specification or the shock eyelet or mount WILL be damaged. MD2381 6.
  • Page 82 7. Remove the long cap screw and self-locking nut securing the front of the swing arm to the frame brackets; then remove the swing arm from the frame. Account for two seals, a spacer, a rubber swing arm guard, and a washer. KM217B MD2007 KM212A...

  • Page 83: Wheels And Tires

    Wheels and Tires TIRE SIZE ! WARNING Use only Arctic Cat approved tires when replacing tires. Failure to do so could result in unstable ATV operation. The ATV is equipped with low-pressure tubeless tires of the size and type listed (see General Information - Gen- eral Specifications).

  • Page 84: Troubleshooting

    CLEANING AND INSPECTING  NOTE: If repair is needed, follow the instructions found on the tire repair kit or remove the wheel and 1. Clean the wheels and hubs with parts-cleaning solvent. have it repaired professionally. 2. Clean the tires with soap and water. ...
  • Page 85 NOTES...
  • Page 86 Printed in U.S.A. Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 p/n 2259-817...

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