1. Manuals
  2. Brands
  3. Arctic Cat Manuals
  4. Offroad Vehicle
  5. DVX 250
  6. Operator's manual

Arctic Cat DVX 250 Operator's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Your ATV can be hazardous to operate.
A collision or rollover can occur quickly, even during routine
maneuvers such as turning and driving on hills or over obstacles, if
you fail to take proper precautions.
For your safety, understand and follow all the warnings contained in
this Operatorís Manual and the labels on your ATV.
Keep this Operatorís Manual with your ATV at all times.
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS
MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH.
Particularly important information is distinguished in this manual by
the following notations:
! WARNING
! CAUTION
n
NOTE:
250_DVX MANUAL
The
!
ATTENTION!
SAFETY IS INVOLVED.
Failure to follow WARNING instructions
could result in severe injury or death to
the ATV operator, a bystander, or a
person inspecting or repairing the ATV.
A CAUTION indicates special precautions
that must be taken to avoid damage to
the ATV.
A NOTE provides key information to
make procedures easier or more clear.
1
Safety
Alert
Symbol
BE
ALERT!
02.08.2006, 15:22 Uhr
means
YOUR

Advertisement

Table of Contents
loading

Related Manuals for Arctic Cat DVX 250

Summary of Contents for Arctic Cat DVX 250

  • Page 1 Your ATV can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this Operatorís Manual and the labels on your ATV.

  • Page 2: Introduction

    Introduction FOREWORD Congratulations and thank you from Arctic Cat AG for purchasing an ® ARCTIC CAT All-Terrain Vehicle (ATV). It is designed to provide superior ride, comfort, and utility. This Operatorís Manual is furnished to ensure that the operator is aware of safe operating procedures.

  • Page 3: Table Of Contents

    Table of Contents DIVISION 1 - SAFETY INTRODUCTION ..........1 RIDER TRAINING COURSE .
  • Page 4 Table of Contents (cont) GENERAL MAINTENANCE ........78-97 Maintenance Schedule .
  • Page 5 250_DVX MANUAL 02.08.2006, 15:22 Uhr...
  • Page 6 Practice turning at slow speeds before attempting to turn at faster speeds. Do not turn at excessive speed. Ÿ Arctic Cat Always have the ATV checked by an authorized dealer if it has been involved in an accident. Ÿ...
  • Page 7 AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. Ÿ Always check for obstacles before operating in a new area. Never attempt to operate over large obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating over obstacles as described in this manual.
  • Page 8 You should be aware that AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from other vehicles, including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills and over obstacles, if you fail to take proper precautions.

  • Page 9: Rider Training Course

    Anyone who rides the ATV should read and understand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. KM093...

  • Page 10: Warning Labels

    Warning Labels (2x4) Indicates a potential hazard that could WARNING result in a serious injury or death. 250_DVX MANUAL 02.08.2006, 15:22 Uhr...
  • Page 11 250_DVX MANUAL 02.08.2006, 15:23 Uhr...

  • Page 12: Location Of Parts And Controls

    Location of Parts and Controls (250 2x4) 1. Battery 2. Headlights 3. Hand Brake Lever 4. Fuel Valve 5. Choke Lever 6. Seat Lock Lever 7. Auxiliary Brake Pedal KM091A 8. Emergency Starter 10. Brake Lever Lock 11. Key Switch 12.

  • Page 13: Location Of Parts And Controls

    Location of Parts and Controls (DVX 250) 1. Battery 2. Headlights 3. Hand Brake Lever 4. Fuel Valve 5. Choke Lever 6. Seat Lock Lever 7. Auxiliary Brake Pedal KM186A 8. Shift Lever 9. Brake Lever Lock 11. Key Switch 12.

  • Page 14: Warnings

    Warnings ! WARNING POTENTIAL HAZARD Operating this ATV without wearing an approved helmet, eye protection, and protective clothing. WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a severe head injury or death in the event of an accident. Operating without eye protection can result in an accident and increases your chances of a...
  • Page 15 Warnings ! WARNING POTENTIAL HAZARD Operating this ATV after or while consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
  • Page 16 Warnings ! WARNING ATV-0005 POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN Increases the chance of an accident including a rollover. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Donít try to show off.
  • Page 17 Warnings ! WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition.
  • Page 18 Warnings ! WARNING ATV-0006 POTENTIAL HAZARD Failure to use extra care when operating the ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes without enough time to react. Could result in the ATV overturning or going out of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 19 Warnings ! WARNING ATV-0007 POTENTIAL HAZARD Failure to use extra care when operating on rough, slippery, or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or ATV control, which could result in an accident including a rollover. HOW TO AVOID THE HAZARD Do not operate on rough, slippery, or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain.
  • Page 20 Warnings ! WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operatorís Manual. Practice turning at slow speeds before attempting to turn at faster speeds.
  • Page 21 Warnings ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operatorís Manual. Always check the terrain 739-503A carefully before you start up any...
  • Page 22 Warnings ! WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Operatorís Manual.
  • Page 23 Warnings ! WARNING POTENTIAL HAZARD Improperly crossing hills or turning on hills. WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in this ATV-0010...
  • Page 24 Warnings ! WARNING POTENTIAL HAZARD Stalling, rolling backwards, or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in the ATV overturning. HOW TO AVOID THE HAZARD Use proper gear and maintain ATV-0011 steady speed when climbing a hill.
  • Page 25 Warnings ! WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 26 Warnings ! WARNING POTENTIAL HAZARD Operating the ATV through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate the ATV in fast flowing water or in water deeper than the footrests.
  • Page 27 HOW TO AVOID THE HAZARD Never modify the ATV through improper installation or improper use of accessories. All parts and accessories added to this ATV should be Arctic Cat genuine ATV components designed for use on the ATV and should be installed and used according to instructions. Never install a twist grip throttle.
  • Page 28 250_DVX MANUAL 02.08.2006, 15:24 Uhr...

  • Page 29: Prevention

    Prevention Overview When using an ATV, prevention is the name of the game. "Had you only known" something could go wrong, you would have prevented it. If you donít notice your conditions and surroundings before riding your ATV, you give up control over the situation. Using ATV prevention techniques helps you forecast potential hazards before they injure you or damage your ATV.
  • Page 30 Prevention Helmet Your helmet is the most important piece of protective gear for safe riding. A helmet can prevent a severe head injury. There are several types of helmets on the market, but make sure you wear a helmet that complies with the ECE standards.

  • Page 31: Condition Of The Atv

    Prevention Condition of the ATV The second step in Prevention is checking the condition of your ATVís. Chances are good that youíll be using your ATV in some rough terrain, and thereís no way you want your brakes to go out when riding downhill.
  • Page 32 Prevention One easy way to remember what parts you need to check is by using the acronym "T-CLOC." It stands for: TIRES CONTROLS LIGHTS AND OIL AND CHASSIS AND AND WHEELS AND CABLE ELECTRICAL FUEL DRIVE TRAIN TIRES AND WHEELS Correct tire pressure is crucial.
  • Page 33 Prevention B. Throttle The throttle should have a free, smooth Check: range of motion. If it seems to ìstickî � � 1. Free, smooth range of at any point, refer to the General Main- motion tenance section of this Operatorís Man- ual for instructions.

  • Page 34: First Aid And Survival

    Prevention Miscellaneous Items Inspect your air filter. Look for debris or Check: damage that may indicate you need to 1. Air filter replace it. A clogged filter can stop an 2. Battery 3. Tighten parts, nuts, and engine. Check your battery terminals for bolts corrosion.

  • Page 35: Prevention

    Prevention Water Water is so important that you need to carry it regardless of the duration of your ride. Heat exhaustion and heat stroke can creep up suddenly and can take you out of commission. If you become dehydrated, you could find yourself physically unable to safely operate your ATV.

  • Page 36: Active Riding

    Active Riding Overview "Active Riding" is the second part of "P.A.S.S." It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the turn by centrifugal force.
  • Page 37 Active Riding Starting the Engine Always start with the ATV on a flat, level surface. Carbon monoxide poisoning can kill you, so keep your ATV outside while itís running. Follow these steps to start it up: 1. Ensure that the fuel valve is in the ON position. 2.
  • Page 38 Varying Temperature Adjustments To ensure proper starting and operating performance, the following adjustments should be made for varying ambient temperatures. 0º C (32º F) - Use 5W-30 Arctic Cat 4-Cycle Engine Oil (p/n 0436-003). NOTE: These recommended adjustments are the ownerís responsibility.
  • Page 39 ! WARNING Use only Arctic Cat approved brake fluid. Never substitute or mix different types or grades of brake fluid. Brake loss can result. Check brake fluid level and pad wear before each use. Brake loss can result in severe injury or even death.
  • Page 40 Active Riding Shifting (DVX) This ATV has a single-range automatic transmission with reverse. To shift the ATV, follow these steps: 1. To engage the forward gear from neutral, actuate any brake lever and move the shift lever outward and forward. 2.
  • Page 41 Active Riding nNOTE: The high range is for normal riding with light loads. The low range is for carrying heavy loads or trailer towing. Compared to HIGH range, the LOW range position provides slower speed and greater torque to the wheels. !CAUTION Always shift into low range when operating on wet or uneven terrain, when towing or pushing heavy loads, and when using a...

  • Page 42: How To Handle The Atv (Active Riding Techniques)

    Active Riding How to Handle the ATV (Active Riding Techniques) Active riding involves moving your body. You must learn to lean and shift your weight into your turns to maintain control. Your safety depends on using safe riding techniques. Statistics from the U.S.
  • Page 43 Active Riding Leaning, Weight Shift, and Balance When you turn, the trick is to move forward and slide over to the side of the seat thatís on the inside of the turn. Support your body weight on the outside footrest. At the same time, lean your body to the inside of the turn.
  • Page 44 Active Riding Sharp Turns After mastering wide turns, practice the advanced skill of sharp turns. 1. Ease off the throttle as you approach the turn to slow down. 2. Use the principles of leaning, weight shifting, and balancing - shift your body weight to the inside of the turn. 3.
  • Page 45 Active Riding Quick Turns Quick turns are the most difficult turns and should only be done after you are experienced with your ATV. 1. Ease off the throttle as you approach the turn to slow down. 2. Turn the handlebars and shift your weight and balance at the same time as you enter the turn (use the principles of leaning, weight shifting, and balancing - shift your body weight to the inside of the turn).
  • Page 46 Active Riding K-Turns Use K-turns if you accidentally stall while riding uphill; you need to take action before the ATV rolls backward down the hill. 1. Stop where you are, apply the brakes, and shift to neutral. 2. Shut off the engine. 3.
  • Page 47 Active Riding Riding Uphill Roughly 20% of accidents happen while riding on hills and as a result of the ATV rolling or flipping. So, obviously, use extreme caution and follow this method for riding uphill. 1. Accelerate before you start climbing; then maintain a steady pace. 2.
  • Page 48 Active Riding Riding Downhill Success in riding downhill depends on how well you know your brakes - take it easy on them, or you could flip over. 1. Shift your body weight as far back on the seat as possible. 2.
  • Page 49 Active Riding Swerving Swerving is usually an emergency reaction to avoid an obstacle but is similar to quick turns. The difference is that quick turns involve slight acceleration in the turn; donít accelerate if you swerve. 1. Ease off the throttle as you approach the obstacle. 2.
  • Page 50 Active Riding Crossing Obstacles Crossing obstacles is risky; avoid it if possible. Riding over logs, rocks, and ruts means combining all the active riding skills into one big motion. Your ATV will respond differently for different obstacles (logs, ruts, etc.), but these are general guidelines for overcoming two- track (both tires contacting the obstacle at the same time) obstacles: 1.

  • Page 51: Tips

    Active Riding Tips You know cars. Youíve been driving them for years. Driving an ATV and a car have similar rules; however, there are always exceptions to the rules. Here are a few situations that require special attention: ï Reversing ï...
  • Page 52 Active Riding Stalling on a Hill If you use the right method for riding uphill, this shouldnít happen. But if you have a problem, do this: 1. If the ATV hasnít started rolling backwards yet, follow the procedure for the K-Turn, OR 2.
  • Page 53 Active Riding Driving In Cold Weather NOTE: Check that all control levers move freely. Make sure that the footrest and brake pedal are free of ice and snow. !WARNING For your personal safety, it is very important to wear the type and amount of cold-weather clothing according to the coldest antici- pated temperatures.

  • Page 54: Active Riding

    Active Riding Stopping The ATV To stop the ATV, first release the throttle lever. Next, apply the brakes. Stopping The Engine To stop the engine, turn the ignition switch key to the OFF position. Indicates a potential hazard that could WARNING result in a serious injury or death.

  • Page 55: Sound Judgment

    Sound Judgment Overview You are not invincible. Knowing that the first "S" in "P.A.S.S." stands for "Sound Judgment" means you need to use yours. Environment The environment controls you, not the other way around. And thereís nothing you can do about it except respect it. Weather You need to consider the weather.
  • Page 56 Sound Judgment Trail Riding Use sound judgment when trail riding; that means riding on a trail that fits your ability level. If the trail is pretty rugged, standing up on your footrests will make it easier for you to endure the rough terrain. Make yourself visible by using headlights and taillights, and pull completely off the trail if you need to stop.

  • Page 57: Those Around You

    Sound Judgment Those Around You People do all kinds of things that you canít predict or control. Riding Companions Leave a lot of space between you and other riders, especially in dusty and dirty conditions, because itíll be difficult to see the riders in front of you stopping.

  • Page 58: Equipment

    Operatorís Manual tells you about taking care of your ATV. If, at any time, abnormal noises, vibrations, or improper functioning of any component of this ATV is detected, DO NOT OPERATE THE ATV. Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair. Cargo Limitations Limit the ATV to the specified load capacity rating.

  • Page 59: Personal Choices

    Never modify the ATV with improper installation or use of improper accessories. All parts and accessories installed on this ATV must be genuine Arctic Cat parts and accessories designed for use on this ATV. Install and use them according to instructions. If you have any questions, contact an authorized Arctic Cat ATV dealer.
  • Page 60 Sound Judgment Alcohol and Drug Consumption Alcohol is related to 30% of all hospital Substances to avoid when admissions due to ATV accidents in the riding: U.S. This isnít an issue of morality. Itís 1. Alcohol extremely dangerous to drink alcoholic 2.
  • Page 61 Sound Judgment Your Physical Condition Being physically exhausted is like being Donít ride: drunk. Try to do something thatís detail- 1. When youíre tired oriented when youíre really tired, and youíll feel totally uncoordinated. Reckless Riding If you are involved in an ATV accident when youíre speeding, you have a 25% chance of landing yourself in the hospital.

  • Page 62: Supervision

    Supervision Overview Youíre responsible for supervising those who ride your ATV. Your wisdom is valuable . . . itíll bring them all back safely - your friends, your family, your relatives, and your ATV. Itís crucial that you consider yourself a supervisor for all riders of your ATV. Whether you accept responsibility or not, the truth is that you are responsible for others riding your ATV.

  • Page 63: Supervision

    Supervision Experienced / Trained Riders If anyone is going to borrow your ATV, you are responsible for their supervision. Before they ride, have them take the training course, have them watch the safety video, and have them read the Operatorís Manual.

  • Page 64: Preface

    ACCESSORIES. Only genuine Arctic Cat parts, oil, and accessories are engineered to meet the standards and requirements of your Arctic Cat ATV. For a complete list of accessories, refer to the current Arctic Cat ATV Accessory Catalog. To aid in service and maintenance procedures on this ATV, a Service Manual and an Illustrated Parts Manual are available through your local Arctic Cat ATV dealer.
  • Page 65 NOTES 250_DVX MANUAL 02.08.2006, 15:27 Uhr...
  • Page 66 SPECIFICATIONS (2x4)* ENGINE AND DRIVE Type Four-Cycle/Liquid Cooled 72.7 x 60.0 mm Bore x Stroke (2.86 x 2.36 in.) Displacement 249 cc (15.2 cu in.) Ignition Type Compression Ratio 10.3:1 Spark Plug Type NGK DPR7EA-9 Spark Plug Gap 0.6 - 0.7 mm (0.024 - 0.028 in.) Hydraulic w/Twin Disc (Front) - Hydraulic w/Single Disc Brake Type (Rear) - Brake Lever Lock...

  • Page 67: Specifications

    SPECIFICATIONS (DVX)* ENGINE AND DRIVE Type Four-Cycle/Liquid Cooled 72.7 x 60.0 mm Bore x Stroke (2.86 x 2.36 in.) Displacement 249 cc (15.2 cu in.) I gnition Type Compression Ratio 10.3:1 Spark Plug Type NGK DPR7EA-9 Spark Plug Gap 0.6 - 0.7 mm (0.024 - 0.028 in.) Hydraulic w/Twin Disc (Front) - Hydraulic w/Single Disc Brake Type (Rear) - Brake Lever Lock...

  • Page 68: General Information

    GENERAL INFORMATION ATV IDENTIFICATION NUMBERS The Arctic Cat ATV has two identification numbers: Vehicle Identifi- cation Number (VIN) and Engine Serial Number (ESN). The Vehicle Identification Num- ber is located on the front of the frame. KM080A The Engine Serial Number is...

  • Page 69: Control Locations And Functions

    CONTROL LOCATIONS AND FUNCTIONS Ignition Switch The ignition switch has three positions. OFF position - All electrical cir- cuits are off. The engine will not start. The key can be removed in this position. ON position - The ignition circuit is complete and the engine can run.
  • Page 70 2. High Beam Indicator - A blue light will illuminate when the engine is running, the ignition switch is in the LIGHTS position, and the headlight switch is in the HI beam position. 3. Neutral Indicator - A green light will illuminate when the transmission is in neutral and the ignition switch is on.
  • Page 71 NOTE: Normal operating range is from the bottom segment (C) up to but not including the top segment (H). In the event the top segment (H) is displayed, all segments of the display and the temperature icon will flash indicating high engine temperature. ! CAUTION Continued operation of the ATV with high engine temperature may result in engine damage or premature wear.
  • Page 72 7. Odometer/Trip Meter (7) - Displays distance in miles or kilometers the vehicle has traveled. The odometer (ODO) displays total distance and cannot be reset to zero. The trip meter (TRIP) displays distance and can be reset to zero. The distance (miles/kilometers) will correspond to the speedometer.
  • Page 73 Service Brake Pedal Pressing the service brake pedal downward will apply the brake to the front and rear wheels. The hand brake is considered to be the normal operating (main) brake. The foot brake should be applied whenever braking is needed. Hand Brake Lever Pressing the right hand brake lever downward will apply the brake to...
  • Page 74 NOTE: The brake lever lock must lock the wheels. If it doesnít, take the ATV to an authorized Arctic Cat ATV dealer for service. ! WARNING Always check to be sure that the brake lever lock has been disen- gaged before operating the ATV. An accident could result if the brake lever lock is left engaged while the ATV is operated.
  • Page 75 Choke Lever The choke lever is used to help start a cold engine. Move the lever to the left to activate the choke. Return the lever to the right position to de-activate the choke. Throttle Lever Control engine RPM with the posi- tion of the throttle lever.

  • Page 76: Gas/Vent Hoses

    Moving the valve to the reserve (RES) position will allow the opera- tor to use the remaining gasoline in the tank. When turning the valve to any of the three positions, be sure the indicator is pointed directly at the position desired. ! WARNING Leaving the fuel valve in the ON or RES position when the engine is off can be hazardous.

  • Page 77: Oil Level Inspection Window

    ATV. KM107 TRANSPORTING ATV When transporting the ATV, Arctic Cat recommends that the ATV be in its normal operating position (on all four wheels) and the following procedure be used. 1. Engage the brake lever lock.

  • Page 78: Gasoline-Oil-Lubricant

    SAE 10W-40. Ambient tempera- ture should determine the correct OILCHARTB weight of oil. See the viscosity chart or an authorized Arctic Cat ATV dealer for details. ! CAUTION Any oil used in place of the recommended oil could cause serious engine damage.
  • Page 79 Recommended Transmission/Rear Drive Lubricant NOTE: Arctic Cat recommends the use of genuine Arctic Cat lubricants. The recommended lubricant (transmission and rear drive) is SAE approved 80W-90 hypoid. This lubricant meets all of the lubrication requirements of the Arctic Cat ATV.

  • Page 80: Break-In Procedure

    At the discretion and expense of the owner/operator, the ATV may be taken to an authorized Arctic Cat ATV dealer for this initial service. 250_DVX MANUAL...

  • Page 81: General Maintenance

    If, at any time, abnormal noises, vibrations, or improper functioning of any component of this ATV is detected, DO NOT OPERATE THE ATV. Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair. If the owner/operator does not feel qualified to perform any of these maintenance procedures or checks, take the ATV to an authorized Arctic Cat ATV dealer for professional service.

  • Page 82: Maintenance Schedule

    MAINTENANCE SCHEDULE After break- Item Page 1 month 3 months 6 months Battery * Engine nuts and bolts * Valve clearance Spark plug Replace every 18 months Cooling system Idle speed Inspect every time before riding Throttle cable Inspect every time before riding Gas/vent hoses Replace every 2 years Engine oil/screen/filter...
  • Page 83 The cooling system capacity is approximately 1.4 L (1.5 U.S. qt). The cooling system should be inspected daily for leakage and damage. If leakage or damage is detected, take the ATV to an authorized Arctic Cat ATV dealer for service. Also, the coolant level should be checked periodically.

  • Page 84: Shock Absorbers

    SHOCK ABSORBERS Each shock absorber should be visibly checked weekly for excessive fluid leakage (some seal leakage may be observed but it does not indi- cate the shock is in need of replacement), cracks or breaks in the lower case, or a bent shock rod. If any one of these conditions is detected, replacement is necessary.
  • Page 85 1. Brake Lever Holder (oil) 2. Throttle Lever (oil) 3. Steering Shaft Holder (grease) 4. Auxiliary Brake Pedal Pivot (grease) 5. Shift Rod Ball Joints (oil) KM093A Engine Oil and Screen/Filter Change the engine oil and clean the oil screen/filter at the scheduled intervals.
  • Page 86 8. Turn the engine off. Check the oil level in the oil level inspection window. The oil level should be between the low and high marks. 9. Inspect the area around the screen/filter cap for leaks. Transmission Lubricant Change the transmission lubricant at the scheduled intervals. The transmission should always be warm when the lubricant is changed so it will drain easily and completely.

  • Page 87: Hydraulic Brakes

    Wipe away spilled fluid immediately. Brake Hoses Carefully inspect the hydraulic brake hoses for cracks or other dam- age. If found, take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced. Brake Pads The clearance between the brake pads and brake discs is adjusted automatically as the brake pads wear.

  • Page 88: Protective Rubber Boots

    KM 17A knuckle and turning it from side to side and up and down. 5. If boot damage is present or ball joint free-play seems excessive, contact an authorized Arctic Cat ATV dealer for service. 250_DVX MANUAL 02.08.2006, 15:29 Uhr...

  • Page 89: Battery

    5. If boot damage is present or tie rod end free-play seems excessive, contact an authorized Arctic Cat ATV dealer for service. BATTERY The battery is located under the seat.

  • Page 90: Spark Plug

    A white or dark insulator indicates that the engine may need to be serviced or the carburetor may need to be adjusted. Consult an authorized Arctic Cat ATV dealer if the plug insulator is not a light brown color. To help prevent cold weather fouling, make sure to thoroughly warm up the engine before operat- ing.

  • Page 91: Engine Idle Rpm Adjustment

    To properly adjust the idle, a tachometer is necessary. If one is not available, take the ATV to an authorized Arctic Cat ATV dealer. To adjust idle RPM: 1. Start the engine and warm it up to normal operating tempera- ture.

  • Page 92: Throttle Cable Adjustment

    THROTTLE CABLE ADJUSTMENT To adjust the throttle cable free- play: 1. Slide the rubber boot away; then loosen the jam nut (1) from the throttle housing. 2. Turn the throttle cable adjuster (2) until the throttle lever has proper free-play of 3-5 mm (1/8 KM111A - 1/5 in.).

  • Page 93: Air Filter (Engine)

    AIR FILTER (Engine) The air filter inside the air filter housing must be kept clean to provide good engine power and gas mileage. If the ATV is used under normal conditions, service the filter at the intervals specified. If operated in dusty, wet, or muddy conditions, inspect and service the filter more frequently.

  • Page 94: Air Filter Housing Drain Tube

    ! CAUTION A torn air filter can cause damage to the ATV engine. Dirt and dust may get inside the engine if the element is torn. Carefully examine the element for tears before and after cleaning it. Replace the element with a new one if it is torn. 9.
  • Page 95 The presence of any of the conditions requires drive chain replace- ment. Take the ATV to an authorized Arctic Cat ATV dealer for this service. NOTE: If the drive chain is worn or damaged, the sprockets may also be worn or damaged. Inspect the sprockets for worn, broken, or damaged teeth.

  • Page 96: Tires

    If proper tools and related items are not available, have this maintenance per- formed by an authorized Arctic Cat ATV dealer or a qualified tire repair station. ! CAUTION When breaking the tire bead loose from the wheel, be extremely careful not to damage the inner wheel surface or the tire bead.

  • Page 97: Wheel Removal

    ! WARNING Use only Arctic Cat approved tires when replacing tires. Failure to do so could result in unstable ATV operation. Tubeless Tire Repair Should a leak or flat tire occur due to a puncture, the tire may be repaired using a plug-type repair. If the damage is from a cut or if the puncture cannot be repaired using a plug, the tire must be replaced.

  • Page 98: Light Bulb Replacement

    LIGHT BULB REPLACEMENT The wattage rating of each bulb is shown in the chart. When replacing a burned bulb, always use the same wattage rating. Headlight 12V/35W/35W (2) (2x4) 12V/35W/35W (1) (DVX) Tailight/Brakelight 12V/8W/21W turn signal 12V/5W ! CAUTION Use only specified bulbs indicated in the chart as replacement bulbs.

  • Page 99: Fuses

    3. Install the new bulb into the housing; then secure with the spring clip. 4. Connect three-wire connector to the bulb; then install the rubber boot. KM192A KM195 ! CAUTION When replacing the headlight bulb, be careful not to touch the glass portion of the bulb.

  • Page 100: Tools

    Always replace a blown fuse with a fuse of the same type and rating. If the new fuse blows after a short period of use, consult an authorized Arctic Cat ATV dealer immediately. TOOLS A basic tool kit, located under the seat, is provided with the ATV.

  • Page 101: Preparation For Storage

    3. Either drain the gas tank or add a fuel stabilizer to the gas in the gas tank. Remove the air filter housing cover and air filter. Start the engine and allow it to idle; then using Arctic Cat Engine Preserver, rapidly inject the preserver into the air filter opening for a period of 10 to 20 seconds.

  • Page 102: Preparation After Storage

    ATV causing rusting. PREPARATION AFTER STORAGE Taking the ATV out of storage and correctly preparing it will assure many miles and hours of trouble-free riding. Arctic Cat recommends the following procedure to prepare the ATV. 1. Clean the ATV thoroughly.

  • Page 103: Limited Warranty

    Arctic Cat warrants only the products it manufactures and/or sells and does not warrant that other products will function properly when used with an Arctic Cat ATV or will not damage the ATV. Arctic Cat does not assume any liability for incidental or consequential damages.

  • Page 104: Warranty Procedure/Owner Responsibility

    ATV) is to be completed by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealerís responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.
  • Page 105 NOTES 250_DVX MANUAL 02.08.2006, 15:30 Uhr...

  • Page 106: Index

    INDEX INDEX Accessories ..........61 Oil (Recommended - Engine) .......75 Active Riding..........33 Operating Maneuvers (Basic).......33 Air Filter ..........89, 90 Operation/Maintenance ........ 61 Air Filter Housing Drain Tube ....... 91 Parts ............. 61 Alcohol (Effects) ........... 57 Parts and Controls (Locations) .....10 Battery ............

  • Page 107: Index

    INDEX Oil (Recommended - Engine) .......75 Identification Numbers Record Operating Maneuvers (Basic).......33 Operation/Maintenance ........ 61 Parts ............. 61 Parts and Controls (Locations) .....10 ! WARNING Prevention ............26 Protect Your Sport ..........1 Quick Turns ..........42 Indicates a potential hazard that could result in serious injury or Responsibility ..........60 Reverse Override .........72 death.
  • Page 108 250_DVX MANUAL 02.08.2006, 15:32 Uhr...

Table of Contents