Page 2 Vision Max Pro User Manual © 2015 Vision Engraving Systems All rights reserved. No parts of this work may be reproduced in any form or by any means - graphic, electronic, or mechanical, including photocopying, recording, taping, or information storage and retrieval systems - without the written permission of the publisher.
Page 3: Table Of Contents
........................... 6 2 Safety Precautions ........................... 8 Part II Software Installation and Connections 1 Computer Requirements ........................... 10 2 Max Pro Connections ........................... 11 Direct Connection to Computer ................................12 Network Connection ................................19 Using a Network Hub - ONLY ................................
Page 4 Vision Max Pro User Manual Part VI Maintenance Part VII Optional Accessories 1 Vacuum Chip Removal System ........................... 176 2 Hold Down Clamps ........................... 178 3 Fixtures ........................... 180 4 Clamping Vises ........................... 183 © 2015 Vision Engraving Systems...
Page 5: Part I Introduction
Introduction About This Manual This manual is designed to provide you with information about your Vision Max Pro Engraver, beginning with unpacking the machine and continuing through installation, operation and maintenance. This manual does not attempt to teach the user how to become an expert in engraving, computer usage, or engraving software usage.
Page 6: Disclaimer And Warranty Information
Vision Computerized Engraving and Routing Systems (Vision) warrants that for a period of two (2) years from the date of shipment to the original purchaser of either a Series 4 Controller, Phoenix, Vision or Table Retrofit (the System), that the System will be free from defects in material and workmanship under normal use and service.
Page 7 Vision does not warrant defects caused by a failure to provide a suitable environment for the system, by unauthorized attachments, by modifications or repairs other than by Vision, by use of the System for other than its original intention, or by other misuse or abuse of the System.
Page 8: Safety Precautions
Vision Max Pro User Manual Safety Precautions Keep hands clear of the bottom of the spindle during operation. There are no user serviceable parts inside the machine. Please contact qualified service personnel for service issues. Openings are provided in the machine's base for ventilation. Do not cover the openings or place the machine in an environment where the openings may become blocked.
Page 9: Part Ii Software Installation And Connections
This is WITHOUT a computer network. Standard Ethernet cables are used in this configuration. Please call your distributor or the service department at Vision for assistance if you are having problems making these connections. IT IS HIGHLY RECOMMENDED THAT THE COMPUTER USED TO OPERATE THE VISION ENGRAVER OR ROUTER BE CONNECTED TO THE INTERNET.
Page 10: Computer Requirements
Vision Max Pro User Manual Computer Requirements Minimum System Requirements CPU: Dual Core (2.0GHz or higher) Hard Drive: 500 GB free space RAM: 1GB + OS Requirements Operating System: Windows 10 - 32 Bit & 64 Bit Windows 8 & 8.1 - 32 Bit & 64 Bit Windows 7 - 32 Bit &...
Page 11: Max Pro Connections
Software Installation and Connections Max Pro Connections The Vision Max Pro machine has an integrated controller inside the base of the machine. The machine need to have the following cables connected to the controller. 1. The engraver's Pendant is connected to the Pendant cable port.
Page 12: Direct Connection To Computer
Once the machine is connected directly to your computer's network port with the crossover cable (the gray colored cable), turn the machine on.The power switch for the Max Pro is located on the left rear of the machine's base. Once the machine has initialized, plug the supplied Vision USB drive into an available USB port on your computer.
Page 13 Locate the file named Start and double click on the file to start the installation. The screen below shows Start.exe, but your computer might not show the .exe portion. Select Step 1 - Setup Machine. This installs the Vision Connectivity Manager software. © 2015 Vision Engraving Systems...
Page 14 Vision Max Pro User Manual When the software is installed, select Finish. The Connectivity Manager will search for available Vision devices. © 2015 Vision Engraving Systems...
Page 15 If you see Network and Internet, select View Network Status and Tasks (which opens the Network and Sharing Center). If you see the Network and Sharing Center, open it. Then select Local Area Connection (as shown below). Select Properties. © 2015 Vision Engraving Systems...
Page 16 Vision Max Pro User Manual Then, select Internet Protocol Version 4 (TCP/IPv4). Then select Properties. Select Use the following IP address: and enter 192.168.5.100 and set the Subnet mask to 255.255.255.0 as shown. Then select OK and close any other network configuration windows.
Page 17 The IP address of the machine will need to be set to set up the connections properly. Select the + box next to the machine now listed in the Discover Machine Tools window to expand the information. Then select Configure (Your Machine) at the bottom of the screen. Select Use Static IP. © 2015 Vision Engraving Systems...
Page 18 Set the IP address (as shown) to 192.168.5.101, then select OK. This sets the machine's IP address. The configuration is complete at this point. Close the Discover Machine Tools window and return to the Main Installation Screen to proceed with the Vision software installation in the next section. © 2015 Vision Engraving Systems...
Page 19: Network Connection
Pro is located on the left rear of the machine's base. Once the machine has initialized, plug the supplied Vision USB drive into an available USB port on your computer. NOTE - This installation is performed on a Windows 7 PC. For Windows XP, Windows 8, Windows 8.1 or Windows 10, the screens are slightly different.
Page 20 Locate the file named Start and double click on the file to start the installation. The screen below shows Start.exe, but your computer might not show the .exe portion. Select Step 1 - Setup Machine. This installs the Vision Connectivity Manager software. © 2015 Vision Engraving Systems...
Page 21 The Connectivity Manager will search for available Vision devices. The configuration is complete at this point. Close the Machine Tools Discovery window and return to the Main Installation Screen to proceed with the Vision software installation in the next section. © 2015 Vision Engraving Systems...
Page 22: Using A Network Hub - Only
Once the machine is connected to a hub or router, and the hub or router is connected to your computer's network port, turn the machine on. The power switch for the Max Pro is located on the left rear of the machine's base. Once the machine has initialized, plug the supplied Vision USB drive into an available USB port on your computer.
Page 23 Locate the file named Start and double click on the file to start the installation. The screen below shows Start.exe, but your computer might not show the .exe portion. Select Step 1 - Setup Machine. This installs the Vision Connectivity Manager software. © 2015 Vision Engraving Systems...
Page 24 Vision Max Pro User Manual When the software is installed, select Finish. The Connectivity Manager will search for available Vision devices. © 2015 Vision Engraving Systems...
Page 25 Network and Sharing Center immediately. If you see Network and Internet, select View Network Status and Tasks (which opens the Network and Sharing Center). If you see the Network and Sharing Center, open it. Then select Local Area Connection (as shown below). Select Properties. © 2015 Vision Engraving Systems...
Page 26 Vision Max Pro User Manual Then, select Internet Protocol Version 4 (TCP/IPv4). Then select Properties. Select Use the following IP address: and enter 192.168.5.100 and set the Subnet mask to 255.255.255.0 as shown. Then select OK and close any other network configuration windows.
Page 27 The IP address of the machine will need to be set to set up the connections properly. Select the + box next to the machine now listed in the Discover Machine Tools window to expand the information. Then select Configure (Your Machine) at the bottom of the screen. Select Use Static IP. © 2015 Vision Engraving Systems...
Page 28 The configuration is complete at this point. The new IP address should appear in a few seconds in the Discover Machine Tools window. Close the Discover Machine Tools window and return to the Main Installation Screen to proceed with the Vision software installation in the next section. © 2015 Vision Engraving Systems...
Page 29: Vision Software Installation
Software Installation and Connections Vision Software Installation From the Main Installation Screen, Select Step 2 - Install Vision Software. The Windows Installer will prepare the installation. Select Next. © 2015 Vision Engraving Systems...
Page 30 Vision Max Pro User Manual Select Install. The installation will proceed. Select the appropriate language and select OK. © 2015 Vision Engraving Systems...
Page 31 Software Installation and Connections Installation will proceed. Select Next to begin the installer. Select Accept the license agreement, then select Next. © 2015 Vision Engraving Systems...
Page 32 Vision Max Pro User Manual Select Next (or change the destination folder - not recommended). Select Next to create the folder. © 2015 Vision Engraving Systems...
Page 33 Output Devices. Only put a check mark in the box(es) to the left of the Output Device(s) you own. Then select Next. If you purchase another engraving system from Vision, it can be added to the machine list at a later date from within the Vision software.
Page 34 Select Continue to install True Type fonts and Vision Engraving Fonts on your computer. The software will look for True Type fonts on your computer and allow the Vision software to use them. Once the True Type fonts are installed, select OK.
Page 35 When complete, click on OK. In order to install the fonts on the USB drive, select A Removable drive and from the drop down list, select the drive letter for the Vision USB drive plugged into your computer. © 2015 Vision Engraving Systems...
Page 36 Vision Max Pro User Manual Select OK to install to the default folder. Select OK. All fonts and clipart have been installed from the USB drive at this time. Select OK to return to the main installation screen. © 2015 Vision Engraving Systems...
Page 37 Software Installation and Connections To complete the installation, select Finish. To close the Software Setup window, select Finish. © 2015 Vision Engraving Systems...
Page 38 If you were supplied with an Orange Dongle (orange USB stick), keep it installed in your computer's USB port in order to use the Vision software. If you were supplied with another color USB stick with your machine, it can be removed at this time from your computer. Installation is now complete.
Page 39: Part Iii Operation
General Description and Terminology The following is a list of features and a description of the components for the Max Pro Engraver. 1. Spindle Cover - This cover has a magnetic latch and opens from the left side. Pull the cover to access the spindle, drive belt and diamond drag ring adapter.
Page 40 Vision Max Pro User Manual 8. Diamond Drag Ring Adapter Tool - This tool allows access to the interior of rings or cylinders for internal engraving. 9. Edge Guide Locking Screw - There are 3 locking screws on each edge guide to allow the guides to be raised or lowered depending on the thickness of the material to be engraved on the T-Slot table.
Page 41 14. Vise Adjustment Wheel - Turning this wheel opens or closes the rotary vise. It can be manually turned or turned via the vise motor. 15. Water Level Indicator - This tube indicates the water level of the reservoir inside the machine. © 2015 Vision Engraving Systems...
Page 42 Vision Max Pro User Manual 16. Z-Axis Bearing Rail - This rail locates the spindle in the Z-Axis. 17. Z-Axis Motor - This motor raises and lowers the spindle. 18. Z-Axis Leadscrew - The Z-Axis motor turns the Z-Axis Leadscrew in order to raise and lower the spindle.
Page 43 26. X-Axis Leadscrew - This leadscrew is rotated by the X-Axis motor and drives the motion system and spindle in the X-Axis. 27. Y-Axis Leadscrew and Bearing Rail - These components provide identical function as the X-Axis counterparts, except in the Y-Axis direction. © 2015 Vision Engraving Systems...
Page 44: The Pendant Controls
Vision Max Pro User Manual The Pendant Controls The Pendant controls all of the movement and speeds of your Vision engraver or router. Below is a picture of the Pendant. The function of each button is explained below. XY Speed + and - Buttons - These buttons control the engraving speed of the machine.
Page 45 Z SPD - button. Again, this is part of the presets sent to the engraver after a material is selected in the Vision software. RPM (Spindle Speed) + and - Buttons - These buttons control the rotational speed (RPM) of the engraving spindle.
Page 46 When connected to Vision Machine Tools - If there is no job in the machine, pressing Shift, then Start will display a list of jobs that are stored on the computer's hard drive. Use the Y up and down jog buttons to move the cursor on the Pendant screen to the job to be engraved and then press Enter to select the job.
Page 47 The job you were running will be canceled. To run a job, send it to the machine again. Jog Speed Button - The Jog Speed button will toggle the machine's jog speed between Fast, Medium and Slow. The current jog speed can be seen on the Pendant screen as highlighted below. © 2015 Vision Engraving Systems...
Page 48 Vision Max Pro User Manual X & Y Jog Buttons - The X & Y jog buttons are used to move the position of the spindle on the T-Slot table work area. This is used to position graphics, or to locate an area for engraving.
Page 49 Shift, then Set Surface Button - When you first press the Shift button, then press the Set Surface button, the red dot laser pointer will power on. Repeating Shift, then Set Surface will turn the red dot laser point off. © 2015 Vision Engraving Systems...
Page 50 Vision Max Pro User Manual Goto Home Button - When you press the Goto Home button, the engraver will return to its home position, which is either the default location in the upper left corner of the T-slot table, or a user defined home position.
Page 51 Spindle On/Off button, the Pendant screen will display the status as (Auto), or Off. Note: The spindle can be changed to on or off from within the Vision Pro software. When the Engrave icon is selected, the spindle icon can be selected or deselected to automatically turn the spindle on or off when the job is running.
Page 52 Note: The auxiliary can be changed to on or off from within the Vision Pro software. When the Engrave icon is selected, the auxiliary icon can be selected or deselected to automatically turn the vacuum on or off when the job is running.
Page 53 Enter button one more time to jog the spindle to these coordinates, or press Exit to cancel this operation. Access Jobs Button - When connected to Vision Machine Tools - If there is no job in the machine, pressing Access Jobs will display a list of jobs that are stored on the computer's hard drive.
Page 54 Numeric buttons and press ENTER. Note: This button only works when a rotary axis is present on your machine. Menu Button - The Menu button allows access to various options within the Vision Controller. Pressing the Menu button will display the following Pendant screen. There are controls for Z Lift Height, Z Cut Depth, Defining a Preset Home Position, Loading a Preset Home Position, Clear Preset Home, Cylinder Diameter (when using a rotary axis), and Ethernet Connection Settings.
Page 55 Operation Pressing the Y down button will access the last menu item: Configuration. On certain Vision machines, the second menu page adds options for Digitize and DACS. Those features are discussed in separate sections. To access any of these menu items, use the Y up or down arrows to highlight the menu item, then press the Enter button.
Page 56 Vision Max Pro User Manual Note: Many of the following features can be set from the Vision Pro software. When the Engrave icon is selected, select the icon with three dots to the right of All Tools as shown below. Settings can be...
Page 57 Net Mask. Please refer to the Machine Connections section for details on network configuration settings 2. Display IP - This menu is used to show the IP address that the Vision controller is set to. It also shows the IP address of the PC that is connected to the Vision controller.
Page 58 Vision Max Pro User Manual The Configuration Menu - There are three screens to the configuration menu as shown below. © 2015 Vision Engraving Systems...
Page 59 To correct this, the Vision Job Server will flip the job automatically so that the engraving will be oriented properly. However, when doing this, the Vision controller needs to know the page size that is set up in programs such as CorelDraw©.
Page 60 Outline Speed - Pressing Enter with this item highlighted will allow the user to set the outline speed which used by the measure feature in the Vision Pro software. To set the speed, use the Y up or down buttons to highlight the menu item and press Enter. Use the numeric buttons to enter the desired speed, then press Enter to save this speed.
Page 61 Operation or Off. The Vision Pro software automatically turns this function on or off with the job. This function is used only when the machine is being run from software other than Vision Pro. Inserter Offset - Pressing Enter with this item highlighted will allow the user to modify the factory set offset used with the Braille Inserter tool.
Page 62: Set Home Procedure
Vision Max Pro User Manual Set Home Procedure To set a user defined home position, use the X & Y jog buttons to move the spindle to a point you want to set as the home position. Press the Set Home button. The message "Home Set." will briefly appear on the Pendant screen.
Page 63: Set Surface Procedures
2. Use the Y jog up and down buttons to select Z Lift Height and press Enter. 3. Enter the lift height using the numeric buttons on the Vision controller and press Enter. 4. Press Exit to return to the main screen.
Page 64 2. Make sure that the spindle is locked by tightening the spring adjustment knob all the way down. 3. Make sure that you have entered a depth of cut in the Vision or Vision Pro software. If you are using a different program then Vision or Vision Pro, use the Menu button on the controller to select and enter the Z Cut Depth.
Page 65: Using The Measure Feature
Vision 9 software. To use this feature, turn on the engraver and press the Go to Home button. Open the Vision 9 software with a new drawing and select the Plate Size icon on the top toolbar.
Page 66 Vision Max Pro User Manual The Measure Wizard window will open. The engraver will turn on its red dot laser pointer. Move the spindle over the material using the X and Y Move buttons on the Pendant and position the laser pointer so that it is in the upper left hand corner of the engraving area you wish to define.
Page 67 If the area appears to be correct. click on OK in the Plate Size window. The plate size in the Vision 9 software now shows the area defined with the measure feature.
Page 68: Holding Down Material
You can use double-sided tape, Multi Mat hold down material, the quick lock vise, or optional clamps and fixtures (see the Optional Accessories section of this manual for more details) to hold down material to the t-slot table. Double-sided tape or Multi Mat material are available from your Vision Distributor or directly from Vision.
Page 69 (or just below) the material surface. Tighten the edge guide thumbscrews. This process should be repeated any time materials of different thicknesses are to be engraved. © 2015 Vision Engraving Systems...
Page 70 This will keep the material from bowing in the center. The quick lock vise will only work on square or rectangular materials. To hold down irregular shaped objects, you must use some other method. Ask your Vision Distributor or Vision if you need more information on this feature.
Page 71: Sending Jobs To Your Machine
Sending Jobs to Your Machine Once a job has been set up in the Vision 9 software, select the Engrave icon from the left toolbar. The Cut Toolbox window will appear and the top toolbar will change to the Engrave toolbar.
Page 72 Vision Max Pro User Manual Select the appropriate material from the Material Selection drop down list, then select OK. Verify the Cut Toolbox settings (settings available will depend on device selected and version of Vision 9 software), and click on the Engrave icon.
Page 73: Water Feed System
Operation Water Feed System The Max Pro engraver has an integrated water feed system for use on certain applications, such as when engraving glass. The water acts as a lubricant and coolant, which provides for smooth and consistent engraving. Water is held in a reservoir inside the bottom of the machine and is recirculated via a water pump.
Page 74 Vision Max Pro User Manual Fill with clean water until the level is approximately at the mid point of the water level indicator tube. Install the water feed nose cone on to the bottom of the spindle. © 2015 Vision Engraving Systems...
Page 75 Too much water flow will flood the spindle and spray water beyond the water catch tray. © 2015 Vision Engraving Systems...
Page 76: Part Iv Example Jobs
In the following sections, there are 10 example jobs which can used to learn the different ways to operate the Vision engraver or router. The jobs are separated into three levels; Level 1, Level 2 and Level 3. Level 1 contains files that provide instructions on the most common uses of the engraver or router, and utilizes Vision 9 Express software for job creation.
Page 77 Locate the T-Slot Table over the pins on one side of the vise and allow the table to drop over the pins. Rotate the adjustment wheel until the second pair of locating pins slide into the T-Slot Table. Tighten the adjustment wheel to hold the T-Slot Table securely. © 2015 Vision Engraving Systems...
Page 78 Vision Max Pro User Manual Install and tighten the 4 bolts holding the table to the vise. Secure the locking screws at the base of the vise. To remove the T-Slot Table, reverse these directions. © 2015 Vision Engraving Systems...
Page 79: Diamond Drag Engraving
Then tighten the cutter knob set screw. Turn the machine's power switch on. Set up the job you would like to engrave in the Vision Software (for an example job, please refer to the following section). Place the material on the t-slot table. In this type of engraving, the Proximity Sensor is used and will sense when the cutter tip contacts the material and automatically adjust the Z-Axis height and cutting pressure.
Page 80: Example Job 1 - Diamond Drag
In this first example, Diamond Drag engraving will be performed on a 3" x 2" plate. The material used for this example application is black painted aluminum. Starting with a new file in Vision 9 software, the first step is to adjust the plate size to match the plate to be engraved.
Page 81 Example Jobs The Plate Size window will appear. Click on the Current Selection drop down list and select Custom. © 2015 Vision Engraving Systems...
Page 82 Vision Max Pro User Manual Enter the plate size to be engraved - for this example 3" x 2", and select the appropriate driver for your machine in the Selected Driver drop down list. (MaxPro T-Slot S4 shown). To add text, click on the Text Tools icon.
Page 83 The user should become familiar with the various ways fonts can be formatted with the toolbar options. For this example, the font height was set to 0.500" and the Arial font was selected. Begin typing text to be engraved. © 2015 Vision Engraving Systems...
Page 84 Vision Max Pro User Manual In order to align the text to the center of the plate, select Layout Arrange and Distribute Align to Sign Blank Center (as shown below) from the top toolbar. Note that there are several ways to align objects within the Vision software.
Page 85 The Cut Toolbox will appear and the options for engraving will appear on the top toolbar. Verify the Device chosen is for your machine, then open the Tool Setup window by clicking on the icon shown below (which is to the right of the Tools drop down list). © 2015 Vision Engraving Systems...
Page 86 Vision Max Pro User Manual Select the appropriate material from the Material Selection drop down list. In this example, the material - Metals(Diamond Drag) is selected. Since we are running a file for the first time, we will select the Dry Run option from the Cut Toolbox.
Page 87 Engrave icon (from toolbar) Dry Run Off Prox icon (shown as enabled) Engrave icon Make sure the material is positioned properly and secured on the engraving table, then press the Start Button on the Pendant to begin engraving. © 2015 Vision Engraving Systems...
Page 89: Rotary Engraving
The cutter is now zeroed. To run a job, turn the machine on, then set up the job in the Vision Software. (For more information on this, see the example job file in the next section). Put the material on the t-slot table as described in the previous section.
Page 90 Vision Max Pro User Manual with an initial setting of 0.005 - 0.010 inches (0.12 - 0.25 mm). After the job has run for a short time, press the Pause Button on the front panel, then adjust the micrometer for more or less depth, depending on the whether the engraving is acceptable.
Page 91: Example Job 2 - Rotary Engraving
System significantly reduces these problems and provides for a cleaner work area. As with Example Job 1, the first step is to set the plate size in the Vision 9 software. Create a plate that is 4 inches wide x 6 inches high and make sure that the driver selected is for your machine.
Page 92 Vision Max Pro User Manual The font was changed to Casual1, with a height of 1.250 inches and a slant of 19 degrees. The top and center lines are left justified and the bottom is center justified in order to produce a sloping look to the sign.
Page 93 If the Dry Run showed no set up errors, the job can be re-sent to the engraver with the Dry Run disabled. Place the material on the table (shown with Multi Mat on the t-slot table to hold the engraving material in place), and press the start button on the machine to begin engraving. © 2015 Vision Engraving Systems...
Page 94 Vision Max Pro User Manual NOTE - It is recommended to use the Vacuum Chip Removal System in this application. The design of the Vacuum Chip Removal System is to clear the debris away from the engraved material and prevent...
Page 95: Burnishing
Follow the steps below to perform the Set Surface procedure. a) Use the X & Y jog buttons to move the spindle over the material to be engraved. b) Press the Set Surface button. The Pendant screen will display the message below © 2015 Vision Engraving Systems...
Page 96 Vision Max Pro User Manual c) Lower the spindle with the Z down jog button until the cutter tip touches the engraving material, then continue moving the spindle down for another 0.030 - 0.050 inches (0.75 - 1.25 mm). This is called "pre-loading"...
Page 97: Example Job 3 - Burnishing
(also known as black brass or trophy brass). The plate will use a text import function from an external text file that will be copied into a plate template and the Vision software will automatically format the imported text.
Page 98 Vision Max Pro User Manual Adjust the number of plates to 1, leave spacing at 0.000 inches, width and height to 2.500 and 1.25 inches, set the left margin to 0.175 inches and the top margin to 0.200 inches as shown, then click on Apply.
Page 99 Enter any text in the format you wish to use. In this example, two lines of text are entered as variables (it does not matter what you type. The text entered is only for formatting and will be replaced with the text imported from the .txt file). © 2015 Vision Engraving Systems...
Page 100 Vision Max Pro User Manual Each line of text can be independently set for font and size. Highlight the text to be changed, then from the font list on the top toolbar, choose the font to be used for the selected text and double click on the font name.
Page 101 Change the settings to Always compress or expand text to fit width, Method: Width compress/expand, and Apply to: Each Line Individually. Deselect Word Wrap, then select OK. For a detailed description of all the font modifications possible, refer to the Vision software help or user manual.
Page 102 Vision Max Pro User Manual In this example, a text file was created in order to copy and paste the variables into the Vision software. Highlight the text and select copy from the edit menu (or right click and select copy). Note that in this example, the two variables are entered as subsequent lines in the text file and that there may be difficulties when importing from other file formats.
Page 103 Example Jobs Click in the center of the plate. After clicking in the center of the plate, all fields are merged and multiple plate objects will be created based on the number of text variables selected. © 2015 Vision Engraving Systems...
Page 104 Vision Max Pro User Manual Also, if there are more variables than can be fit into one plate in the Vision software, multiple plates (or pages) are automatically generated for individual output to the engraver. The lower right corner of the Vision software screen allows the user to view the individual pages.
Page 106: Profile Cutting
Vision Max Pro User Manual 4.1.4 Profile Cutting In this section, we will set up to engrave with a standard engraving cutter and cut completely through engraver's plastic with a cutter/beveler. The cutter/beveler is used to create a contrast on the edge of the cut material.
Page 107 Mat. DO NOT place the material to be cut directly on the t-slot table. If you do, then the cutter will cut into the t-slot table and permanently damage the surface. Other methods for holding material down are in the section Holding Down Material. © 2015 Vision Engraving Systems...
Page 108: Example Job 4 - Profile Cutting
Vision Max Pro User Manual 4.1.4.1 Example Job 4 - Profile Cutting In this example job, engravers plastic will be set up to engrave several name badges, then the badges will be cut out. 1/16th inch standard engravers plastic is used. Two different tools will be used - one to engrave, and one to cut/bevel the edges.
Page 109 Windows Explorer and drag the file to the engraving area on the plate within the Vision software. the image will be quite large, so it must be re-sized to fit, either by changing the size manually on the toolbar, or by selecting the object and clicking on a corner node (holding down the left mouse button) and dragging the corner to make the image smaller.
Page 110 Vision Max Pro User Manual Select Frame mode. Next, we will re-size the text area and type in some text (it does not matter what text is entered here. It is just entered to create the text object). To re-size the text frame, click and hold with the left mouse button on the black edge of the text frame and drag the frame to the appropriate size.
Page 111 The two text fields are now non-editable graphics and will not be replaced when importing a text file with variable text. Next, copy the list of text variables from a Notepad text file and select Paste Clipboard Into Plate, then click in the middle of the Plate Object. © 2015 Vision Engraving Systems...
Page 112 (red in this example), select the Plate Object frame, then click on the Red color icon on the bottom toolbar of the Vision software. It is also a good idea to verify the color of the other objects on the screen.
Page 113 After changing the plate frame color. If you try to send this file to the engraver at this point (by clicking on the Engrave icon), a warning screen may appear as below. © 2015 Vision Engraving Systems...
Page 114 Vision Max Pro User Manual In order to engrave by color, from the toolbar menu select Engrave Engraving Defaults (Note that the Cut Order Warning screen refers to the "Plotting Defaults", but the menu item is "Engraving Defaults"), then make sure Engrave by Color checkbox is selected, then Apply and Close.
Page 115 Example Jobs After clicking on Select, the Vision software window will show only the color being sent to the engraver, in this case, black. Make sure that Engravers Plastic(Engraving) is the material selected, and all options are turned on in the Cut Toolbox, including Dry Run for this example file. Select the Engrave icon from the Cut Toolbox to send the file to the engraver.
Page 116 Vision Max Pro User Manual After selecting OK, the engraving file is sent to the machine. Place the material on the table and make sure the engraver is set up as in Rotary Engraving section before running the file. Use the proper cutting tool for the engraving application.
Page 117 Since we need to change the material setting, select Stop Cutting. To change to the material setting for cutting, select Engrave from the top toolbar menu, then Tool Options. Select Engravers Plastic(Cutting) from the Material drop down list, then select OK. © 2015 Vision Engraving Systems...
Page 118 Vision Max Pro User Manual Select the Engrave icon from the left side toolbar, then select the color for cutting in the Filter Layer drop down box in the Filter by Color window (select Red for this example), then select Engrave from the Cut Toolbox. The screen will show only objects in the color selected in the Filter by Color window.
Page 119 Example Jobs Note - The Filter by Color screen will once again appear. Since we have no further colors to send to the engraver, select Stop Cutting. © 2015 Vision Engraving Systems...
Page 120: Reverse Engraving/Color Filling
Vision Max Pro User Manual 4.1.5 Reverse Engraving/Color Filling In this example, a reverse engraved sign will be created from reverse engraver's plastic. The techniques used with this application are: text layout and positioning, importing clipart, drawing simple graphics, adding fills, mirroring the graphics for reverse engraving and color filling. The basic setup is similar to that performed in the Rotary Engraving section in Level 1 Job Examples.
Page 121 Enter 0.25 in the X entry field, then click on Add. Type in 5.75 in the X entry field, then click on Add, then click on OK. The plate are should now show the two guides you just added. © 2015 Vision Engraving Systems...
Page 122 This will open the Import File window. The file we are importing is BORD0117 and is located in the C:\Vision Express 9\ClipArt\BORDER folder. Select the file, then click on Import. Click inside the plate area to finish importing the file.
Page 123 Draw a rectangle 5.5 inches wide x 0.05 inches high and position it to 3.00 inches X and 1.90 inches Y, as shown below. Enter the text shown with the Frame Text tool. The font is Albert-B, 0.500 inches high. © 2015 Vision Engraving Systems...
Page 124 Vision Max Pro User Manual Using the position entry fields on the top toolbar, which will only show if you exit text mode after entering the text, then select the text as shown, change the position to 3.00 inches X and 2.5 inches Y. In a later step, the Y position will be changed slightly once all the text has been entered.
Page 125 Since we are engraving the back side of the plastic, we need to mirror all objects about the center of the plate. Select all objects and click on the Horizontal Mirror icon on the top toolbar. © 2015 Vision Engraving Systems...
Page 126 Vision Max Pro User Manual The plate should now appear as below. Next, since we are going to use a Hatch Fill to engrave the inside of all of the characters and clipart on screen, we first make sure all objects have the same outline color. Select all objects, then click on the Black color swatch on the bottom toolbar (shown below) with the left, then the right mouse buttons.
Page 127 Hatch Fills For Vision Express, select the Stroke and Fill Tools (or ) icon from the left toolbar, and click on the Hatch Fill (or Fill tool) tool. The top menu bar will change to the Hatch Fill toolbar in Vision Express only. (For Vision Expert or Pro, see below).
Page 128 Vision Max Pro User Manual For Vision Expert or Pro, select the Tool Path Tools, then select the Fill icon. The Fill window will appear. Select the .015 Engraver as the Tool. Set the Depth to 0.015 inches (or whatever the cap layer thickness is for the material you're using). The Color can be any one you choose, in this case, Red was chosen.
Page 129 Engravers Plastic material setting, hook up your vacuum chip removal system and start the job. In the picture below, the material was flipped over to view from the front side. © 2015 Vision Engraving Systems...
Page 130 Vision Max Pro User Manual When the engraving is complete. Brush of any excess plastic chips from the engraved areas and color fill these areas with an acrylic based paint. It is recommended to mask the edges of the piece before painting.
Page 131: Level 2 Job Examples - Using The Vise
Level 2 Job Examples - Using the Vise The Adjustable Pen Fixture is used in this example job. If you do not have this fixture, please contact technical support at Vision - 602-439-0700. 4.2.1 Example Job 6 - Engraving Pens In this example job, a pen will be engraved using the adjustable pen fixture.
Page 132 Vision Max Pro User Manual Slide the adjustable pen fixture on top of the pins. Install the 4 supplied hold down screws. © 2015 Vision Engraving Systems...
Page 133 Z down button on the Pendant, so that it is just above the pen's top surface, then visually check and adjust the position of the cutter to the center of the area to be engraved. © 2015 Vision Engraving Systems...
Page 134 Vision Max Pro User Manual Press the Set Home button on the Pendant to set the center of the engraved area as the 0,0 (Home) position. Using calipers, measure the height and width of the area you wish to engrave. As a general rule, the maximum engraving height on a round object should be roughly 1/2 the object's diameter.
Page 135 Example Jobs In the Vision software, set the height and width you measured as the Plate Size. Enter the text or graphics within the plate area. In this example, a name was entered using the Frame Text Compose tool, in order to center the text within the plate area.
Page 136 Vision Max Pro User Manual Select the Engrave icon from the left toolbar. Select the Device as Vise Rotated S4. © 2015 Vision Engraving Systems...
Page 137 Pointer. Adjust either the machine's Home Position or the position of the graphics within the Plate Area to correct the positioning. Resend the job to the engraver with the Dry Run turned OFF to engrave the item. © 2015 Vision Engraving Systems...
Page 138: Level 3 Job Examples - Using The Rotary Axis
Level 3 Job Examples - Using the Rotary Axis These last 3 example jobs use the Rotary Axis on the Max Pro Engraver. The T-Slot Table will need to be removed. Refer to Level 1 Jobs - Using the T-Slot Table for removal instructions. Several different types of tools are used to hold items in the rotary vise.
Page 139 Items should be firmly secured by turning the wheel by hand, or they may slip during engraving. © 2015 Vision Engraving Systems...
Page 140 Vision Max Pro User Manual In this example, the item has a handle. The normal orientation for items with a handle it to place the graphics 90 degrees to the right of the handle, unless both sides are to be engraved.
Page 141 Example Jobs To set up the job in the Vision software, first, select the Plate Size icon on the top toolbar. In this example, the Metals(Diamond Drag) Material setting was set here as well. Select the Rotary S4 as the Device and click on the Measure icon.
Page 142 Vision Max Pro User Manual Move the laser pointer using the X and Y Move Keys on the Pendant to the lower right corner of the area to be engraved, then select Finish in the Measure Wizard window. © 2015 Vision Engraving Systems...
Page 143 Plate Size window to close the window and return to the Vision software screen. Enter the text or graphics in the Vision software and send the job to the engraver using the appropriate material settings in the Tool Setup screen. As usual, with a first time using any new process, it is advised to perform a Dry Run to make sure you have properly positioned your graphics.
Page 144 The graphic below was drawn in the Vision software. A Fill was added to highlight the Vision logo. The settings on the Hatch fill were: Tool - 0.030 Engraver (this was used to separate the fill lines farther than the Diamond Drag hatch fill pattern would normally space them), Depth of 0.005 inches and a Line Sweep pattern.
Page 145 Example Jobs The finished graphic with the fill applied is shown below. The finished item. © 2015 Vision Engraving Systems...
Page 146: Example Job 8 - Engraving Objects Using The Water Feed Mechanism
Vision Max Pro User Manual 4.3.2 Example Job 8 - Engraving Objects Using the Water Feed Mechanism On certain materials, such as glass, water can be used to lubricate and cool the glass during engraving and will assist in producing a smoother engraved surface. In this example a shot glass will be engraved using the water feed mechanism and a rotating diamond cutting tool with the burnishing adapter.
Page 147 Install the rotating diamond cutter with the burnishing adapter and make sure the tool tip extends approximately 3/8 inch below the bottom of the nose cone as shown. © 2015 Vision Engraving Systems...
Page 148 Open the Vision software and in the Plate Size window and set the Material to Glass(Engraving) and the Driver to Rotary S4, then select Measure. Since this glass is clear, the marks put on the glass will act as a guide to locate the upper left and lower right corners of the engraving area.
Page 149 The Measure Wizard window will appear. Using the X and Y Move buttons on the Pendant, locate the red dot laser pointer over the mark on the glass locating the upper left corner of the engraving area. Then select Next. © 2015 Vision Engraving Systems...
Page 150 Vision Max Pro User Manual Using the X and Y Move buttons on the Pendant, move the laser pointer over the lower right corner mark, then select Finish. © 2015 Vision Engraving Systems...
Page 151 Pressing exit on the Pendant will exit the screen and position the spindle to the center of the engraving area. © 2015 Vision Engraving Systems...
Page 152 Press the Set Surface button on the Pendant, then press Enter to save this surface position. Create the text or graphics in the Vision software. In this example, a simple line of text was created. © 2015 Vision Engraving Systems...
Page 153 3/4 of the way up the slot. Common settings for glass are 12,000 rpm and 0.4 ips feed rate. Adjust water flow rate enough to just flood the area, but not spray water everywhere. © 2015 Vision Engraving Systems...
Page 154: Example Job 9 - Engraving Rings And Bracelets
Vision Max Pro User Manual 4.3.3 Example Job 9 - Engraving Rings and Bracelets In this example job, a ring will be engraved on both the inside and the outside to illustrate the differences in how the machine is set up for each location. To begin, install the clamping chuck to the left (drive) side of the rotary vise.
Page 155 NOTE: If the item has an inside diameter of less than 0.475", there will not be enough clearance to fit the diamond drag tool into the ring for inside engraving. © 2015 Vision Engraving Systems...
Page 156 Vision Max Pro User Manual Install the item to be engraved with the pins on the inside if the outside will be engraved, or on the outside of the item if the inside will be engraved. Turn the adjustment collar to tighten the jaws of the chuck against the item.
Page 157 (12 O'clock position), then re-tighten the chuck with the adjustment collar. If there is no such area on the ring, skip this step. © 2015 Vision Engraving Systems...
Page 158 Vision Max Pro User Manual Inside Ring Engraving At this time, make sure the ring is NOT directly below the diamond drag ring adapter tool. If it is, use the adjustment wheel on the right side of the rotary vise to move the ring to the left of the tool tip. If the ring has a decorated area, use the Y Move keys on the Pendant to rotate the ring to that the decoration is to the side of the tool tip (move the decoration to the 3 or 9 O'clock positions).
Page 159 Example Jobs In the Vision software, open a new file and select Engrave, then Engraving Defaults from the top menu bar. Select the Inside Ring S4 driver and enter the number recorded as the Y Position from the step above into the Y Move field. DO NOT INCLUDE THE NEGATIVE SIGN. This number sets the distance the tool must move to the left of the machine's home position before engraving and allows the tool to drop down and move left into the middle of the ring before engraving.
Page 160 Vision Max Pro User Manual The Text Placement window will appear. To place the text in the bottom of the ring (opposite the stone settings if they exist), adjust the FROM and TO positions starting with the number on the left side of the "clock"...
Page 161 The Cut Preview window will appear. Make sure to select Metals(Diamond Drag) in the Tool Setup window and the Proximity Sensor is turned on in the Cut Toolbox, then select Engrave to send the job to the machine. © 2015 Vision Engraving Systems...
Page 162 Vision Max Pro User Manual Outside Ring Engraving If the ring has a decorated area, use the Y Move keys on the Pendant to rotate the ring so that the decoration is at the bottom of the chuck (the 6 o'clock position). This will locate the text on the bottom of the ring, opposite the decoration.
Page 163 Example Jobs In the Vision software, open a new file and select Engrave, then Engraving Defaults from the top menu bar. Select the Outside Ring S4 driver and make sure the Y Move field is set to 0.000. Select Apply and Close to save this setting.
Page 164 Vision Max Pro User Manual The Text Placement window will appear. To place the text in the bottom of the ring (opposite the stone settings if they exist), adjust the FROM and TO positions starting with the number on the left side of the "clock"...
Page 165 The Cut Preview window will appear. Make sure to select Metals(Diamond Drag) in the Tool Setup window and the Proximity Sensor is turned on in the Cut Toolbox, then select Engrave to send the job to the machine. © 2015 Vision Engraving Systems...
Page 166: Part V Feeds And Speeds
Vision Max Pro User Manual Feeds and Speeds The best way to obtain cutting speeds and feeds is by contacting the tool or material manufacturer. Otherwise, determining the optimal cutting speed and feed rate for the project at hand requires some research and experience.
Page 167 Router Motor and can easily cut through plastics and woods. The High Speed Engraving Head is capable of 30,000 RPM, is driven by the Router Motor and can increase feed rates when engraving many materials. © 2015 Vision Engraving Systems...
Page 168: Part Vi Maintenance
Vision Max Pro User Manual Maintenance How to Remove and Clean the Air Filter Weekly preventive maintenance should be performed to ensure reliable operation of the machine's controller. It is recommended that the input fan filter be removed weekly and cleaned to ensure proper cooling of the electronics.
Page 169 The X and Y-Axis bearings and leadscrews should be cleaned and lubricated once every year. Procedure The X and Y-Axis of the motion system are under the top cover. Remove the 4 screws securing the cover. Lift the cover off the machine. © 2015 Vision Engraving Systems...
Page 170 Vision Max Pro User Manual Inside the cover, the X and Y-axis Leadscrews and the X-Axis Linear Bearings are easily accessible. Clean the Linear Bearings by wiping them down with a clean cloth. The Leadscrews will likely have lubricant residue on them. Clean the Leadscrews by using a brush or a clean cloth to remove any large debris.
Page 171 All linear bearings have a grease fitting to lubricate the bearings and bearing rails. Use a hand pump style grease gun with Lithium based grease. The grease fitting fo the Y-Axis is shown below. © 2015 Vision Engraving Systems...
Page 172 Vision Max Pro User Manual The Water Catch Tray and Rotary Vise Leadscrew should be cleaned often. Keep them clear of debris by wiping them down with a clean cloth. The leadscrew should be lubricated with a light coating of Teflon-Free Silicone Spray every month depending on usage.
Page 173 Fill the system by rotating the reservoir cover as shown and pouring water in until the proper water level is reached. © 2015 Vision Engraving Systems...
Page 174 Vision Max Pro User Manual Replacing the Drive Belt The drive belt will need replacement periodically, depending on usage. To remove the drive belt, lower the spindle and roll the front edge of the drive belt over the lip of the spindle pulley.
Page 175 Stretch the belt and rotate the spindle pulley as shown to allow it to roll over the pulley lip. Do not stretch the belt completely over the pulley. Doing so may cause the belt to stretch beyond its limits and the belt may not apply sufficient tension to drive the spindle. © 2015 Vision Engraving Systems...
Page 176: Part Vii Optional Accessories
Vision Max Pro User Manual Optional Accessories These accessories are available for purchase directly from Vision, or you local distributor, as well as through www.visionengravers.com. If you have any questions about these accessories, please contact Vision or your distributor for advice for choosing the best accessories for your applications. Vision can also help if you have a need for special fixtures, or modifications to our standard accessories.
Page 178: Hold Down Clamps
Vision Max Pro User Manual Hold Down Clamps Wedge Clamps Simply slide the clamp onto the T-slot table surface and position it over the edge of the engraving stock. The downward clamping force eliminates bowing. This clamp can be used with material up to 1/4” thick.
Page 179 This clamp is designed to hold down square or rectangular plates. By lining up the “V” cut-out of the clamp with the corner of the plate, the engraver is allowed maximum engraving space. It will hold material as thin as 1/32”. © 2015 Vision Engraving Systems...
Page 180: Fixtures
Vision Max Pro User Manual Fixtures Universal Pin Fixtures Available for the Versa Vise, T-slot table, and Self-Centering Vise. Also usable with other computerized engravers and Pantographs. These fixtures enable engraving on uniquely shaped items such as pens, lighters, knives, keychains, and more.
Page 181 Enables engraving on most pens and cylindrical items that vary in diameter from end to end. Available for most computerized engravers and Pantographs. It is also usable with the Versa Vise and Self- Centering Vise. © 2015 Vision Engraving Systems...
Page 182 Vision Max Pro User Manual Pen & Medallion Fixture This is a double-sided fixture that, when turned in one direction, accommodates a pen, and when turned in the other direction, accommodates a medallion, seal, or other circular item. With a space for the “eye”...
Page 183: Clamping Vises
This vise is supplied with a removable front clamping plate which allows for the holding of thicker items. Self-Centering Deep Vise This self-centering vise allows for easy setup of odd-shaped items up to 3 1/4” deep. © 2015 Vision Engraving Systems...

Vision Max Pro User Manual

Part I Introduction

Part II Software Installation and Connections

Part III Operation

Part IV Example Jobs

Part V Feeds and Speeds

Part VI Maintenance

Part VII Optional Accessories

Vacuum Chip Removal System

Hold down Clamps

Fixtures

Clamping Vises

Quick Links

Related Manuals for Vision Max Pro

Summary of Contents for Vision Max Pro

Table of Contents