Table of Contents
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PHOENIX
ENGRAVING
TABLE
OPERATING MANUAL
Table Of Contents
Liability Statement ................................................................ 2
This manual is designed to provide you with information about your Vision
Computerized Engraving and Routing Systems table, beginning with
unpacking the table and continuing through installation and lifetime table
maintenance. This manual does not attempt to teach you how to engrave,
how to use a computer, or how to use your engraving software. Some
previous knowledge of engraving terms and the engraving process is
assumed. For information on your individual computer system, see your
computer's user manual or contact your computer distributor. For
information on the engraving software you use to drive your engraving
system, see the manual for the individual software package supplied by
the software developer.
........................................................................... 3
Unpacking and Taking Inventory .................. 5
Table Description ........................................ 7-9
Setting Up The Table .................................... 11
Table Adjustments .................................. 13-16
Table Maintenance ................................. 17-21
Optional Accessories and Uses ........... 23-31
Troubleshooting ...................................... 33-36
Table of
Contents
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Summary of Contents for Vision PHOENIX TABLE
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Page 1: Table Of Contents
Optional Accessories and Uses ... 23-31 Chapter 7: Troubleshooting ........33-36 This manual is designed to provide you with information about your Vision Computerized Engraving and Routing Systems table, beginning with unpacking the table and continuing through installation and lifetime table maintenance. -
Page 2: Liability Statement
Vision makes no representations or warranties for this manual, and assumes no responsibility for inaccuracies, errors, or omissions that may be contained within this manual. In no event shall Vision be liable for any loss of profit including (but not limited to) direct, indirect, special, incidental, consequential, or other damages resulting from any defect or omission in this manual, even if previously advised of the possibility of such damages. -
Page 3: Safety
Safety Precautions Safety Precautions Safety Precautions Safety Precautions Safety Precautions Safety for The Phoenix Engraver for The Phoenix Engraver for The Phoenix Engraver for The Phoenix Engraver for The Phoenix Engraver !Keep hands clear of the spindle belt during operation. !Keep hands clear of the bottom of the spindle during operation. - Page 4 Page 4...
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Page 5: Chapter 1. Unpacking And Taking Inventory
In the event of apparent external damage, notify your carrier upon receipt, and call your sales representative or Vision immediately. Note: The shipping containers are considered reusable and should be stored for use in the event of service need or upgrade. - Page 6 Page 6...
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Page 7: Chapter 2: Table Description
R able R esolution esolution able R able Resolution esolution esolution (definition: the smallest controlled motion the table is capable of) .0005 inch on all tables (when connected by a Vision Controller) Engraving Overall Table Shipping Area Dimensions Type Weight PHOENIX 12”x12”... - Page 8 Chapter 2 (Figure 2.1) The Phoenix 1212 (non-moving T-slot table) 9. Engraving Motor 2. X-Axis Linear Rails 6. Carriage Assembly 3. X-Axis Stepper Motor 13. Spindle Up/Down 5. Gantry Assembly Knob 8. Y-Axis Stepper Motor (Dual) 10. Quick Lock Vise 8.
- Page 9 Chapter 2 13. Spindle Up/Down Knob. Raises and lowers head when power is off the the stepper motor (Figure 2.2) Current Phoenix Carriage Front view with metal covers removed Spindle Up/Down Knob Down Pressure Spring Adjust Proximity Switch Z-Axis Stepper Motor Spindle Block Page 9...
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Page 11: Chapter 3: Setting Up The Table
“power strips” can be purchased inexpensively at your local hardware store.) This will allow powering all of the elements of the system at once. NOTE: Most of the newer Vision Serial Controllers include a surge protector. (Figure 3.1) 25-pin Breakout Connector to the Vision Serial Controller... - Page 12 Page 12...
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Page 13: Chapter 4: Table Adjustments
Chapter 4: Chapter 4: Chapter 4: Chapter 4: Chapter 4: Chapter 4 T T T T T able A able A able A djustments djustments able A able A djustments djustments djustments All Phoenix Table models include one of the following spindles: (Figure 4.2) Top-and-Bottom (Figure 4.1) Top-Loading Spindle Loading Collet Spindle... - Page 14 Chapter 4 Zeroing Cutters for Top-Loaded Spindles (see figure 4.1) 1. Turn the micrometer to zero. This provides a starting point and reference for setting the depth accurately. It’s important to note that the micrometer should be threaded onto the spindle housing sufficiently to prevent excessive play in the micrometer and nosecone.
- Page 15 Chapter 4 Diamond Engraving To install a diamond drag adapter, remove the retainer ring and nose cone from the bottom of the spindle and replace with the diamond drag adapter. (See fig.4.4) For diamond drag cutting, the engraving motor is turned off and the cutter “drags” across the material. This is accomplished with the motor on/off switch in the “off”...
- Page 16 Chapter 4 (Figure 4.5) Front Angled View of Phoenix Table Showing the location of hex head shoulder bolts stantions (4) (Figure 4.5a) Close Up side view of a stantion hex head shoulder bolts (4) Replacing The Stantions For Additional Clearance (see fig.4.5 and 4.6) This procedure will allow the user to lower the t-slot table for fixturing of taller objects.
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Page 17: Chapter 5: Table Maintenance
Maint enance enance enance Vision strives for the highest quality in their manufacturing process to provide you with the most cost effective, reliable engraving machine in use today. Please remember that proper maintenance and care is necessary to achieve maximum product life expectancy. - Page 18 Chapter 5 Without a vacuum chip removal system you should remove the cutter before attempting to clean the nose cone. The nose cone retainer ring, the nose cone, and the micrometer collar should all be removed and cleaned using a vacuum or blowing air. The three nose cone components should be removed and cleaned at least every day, and as frequently as necessary.
- Page 19 Chapter 5 What not to lubricate Many of the bearings and assemblies in your engraving machine are sealed and/or coated using special low-friction methods and should not be lubricated. DO NOT attempt to lubricate the spindle or the spindle bearings. If you suspect lubrication problems, call your dealer/representative for instructions, as further lubrication may harm the machine.
- Page 20 Chapter 5 The motor brushes on the engraving motor should be inspected regularly, and replaced when worn. Two brush assemblies are included with the accessories package. (One for each side of the motor.) Inspect the brushes for possible replacement annually using the following procedure (see figure 5.3).
- Page 21 Chapter 5 MAINTENANCE SCHEDULE Following is a suggested maintenance schedule. Remember that in conditions of prolonged use, unusual environments, or unusual applications, maintenance items may need to be performed more frequently than suggested in this schedule. Frequency Maintenance Items As needed 1.
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Page 23: Chapter 6: Optional Accessories And Uses
Chapter 6: Chapter 6 Optional Accessories and Uses Versa Vise This low profile vise features a fixed top jaw and a moveable bottom jaw. Total opening is 3.5”. It adapts to most systems with at least 1” clearance under the spindle. This vise is designed to be directly mounted to many engraving tables and includes T-nuts to allow quick placement on T- slot tables. - Page 24 Chapter 6 Universal Seal / Medallion Holder This universal clamp will hold 1-3 round objects at a time. It also has a place for the “eye” of a medallion or tag. This clamp may be used to any diameter of notary seal. These clamps will fit the Versa Vise or can be used directly on most T-slot table surfaces.
- Page 25 Chapter 6 Adjustable Pen Jig Designed specially for pens and cylindrical items whose shape is not symmetrical. The adjustment allows the capture of the small tapered diameter of pens or odd shaped items. These jaws will fit the Versa Vise or can be used directly on most T-slot table surfaces. They will also fit Pantographs and other computerized systems that use the dowel pin system.
- Page 26 Chapter 6 TYPICAL VERSA VISE COMBINATIONS (Figure 7.9) Versa Vise with 9” Jaws (Figure 7.10) Versa Vise with Pen & Seal Jig Page 26...
- Page 27 Chapter 6 (Figure 7.11) Versa Vise with Seal Jig (Figure 7.12) Versa Vise with Universal Seal / Medallion Holder Page 27...
- Page 28 Chip removal also prevents the cutter from skipping over letters due to stray particles. This vacuum chip removal system is available with or without a Vision vacuum nose cone. Vac hose connector (Figure 7.15) Vacuum Chip...
- Page 29 Chapter 6 VACUUM CHIP REMOVAL SYSTEM ASSEMBLY AND INSTALLATION (approximate installation time = 10-15 minutes) You should have: 1 Vacuum Pump System (silver with a box, and power cord attached) 1 Elbow pipe connector (black metal with USA stamped on it) Also included are 2 Hose 1 Vacuum filter canister (blue metal, with 3 wing-nut fastners) clamps (black, 3/4"...
- Page 30 Chapter 6 (Figure 7.14) Attaching the Vacuum Hose to the Phoenix Carriage Right Side of Phoenix Carriage vacuum nose cone To Install: 1. Remove two screws from carriage (a & b). 2. Spread apart plastic clamps (c) and place around hose (d) 3.
- Page 31 Chapter 6 Spindle Options Increase your profits and engraving quality with the split collet spindle (see fig 7.15). Designed to be extremely accurate and durable, the collet spindle is simple to use. This collet retracts around the cutter gripping it at the bottom, while firmly holding on the top. By holding the cutter in two places the cutter is virtually vibration-free and nearly eliminates play and runout.
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Page 33: Chapter 7: Troubleshooting
Chapter 7: Chapter 7: Chapter 7: Chapter 7: Chapter 7: Chapter 7 Troubleshooting Troubleshooting Troubleshooting Troubleshooting Troubleshooting ENGRAVING PROBLEMS Problem: Engraving on the plate is “slanted”. Possible solutions: 1. Check material for squareness. Maybe your shear does not cut squarely. 2. - Page 34 Chapter 7 Problem: You are not using a nosecone and you have uneven engraving. Possible solutions: 1. Switch to a nose-riding method. 2. Use a different method of holding the material. If you use double sided tape, it may be thick enough to change your surface flatness by a few thousandths.
- Page 35 Chapter 7 This could be in the gap between the cutter and the spindle shaft. Maybe the shaft is worn or the spindle bearings need to be replaced. Once a shaft starts to wear and a cutter is loose, the problem can worsen quickly.
- Page 36 Chapter 7 Problem: System has no movement in any one axis. Possible solutions: 1. Try to jog the problem axis using the X/Y/Z jog keys on the control unit. If OK, retry the job. 2. Check the table cable for a solid connection. 3.