Starter Motor Reassembly - Suzuki GZ250 Marauder Service Manual

6-13 ELECTRICA L SYSTEM
COMMUTATOR
Inspect the commutator for discoloration, abnormal wear or
undercut
If the commutator is abnormally worn, replace the arma-
ture.
If the commutator surface is discolored, polish it with #400
sandpaper and wipe it using a clean, dry cloth. If there is
no undercut, scrape out the insulator
ARMATURE COIL INSPECTION
Measure for continuity between each segment. Measure
for continuity between each segment and the armature
shaft.
If there is no continuity between the segments or there is
continuity between the segments and shaft, replace the ar-
mature with a new one.
OIL SEAL INSPECTION
Check the seal lip for damage or leakage.
If any damage is found, replace the housing end (inside).

STARTER MOTOR REASSEMBLY

Reassemble the starter motor in the reverse order of disas-
sembly. Pay attention to the following points:
A CAUTION
Replace the O-rings with new ones to prevent oil
leakage and moisture.
• Apply SUZUKI SUPER GREASE "A" to the lip of the oil
seal.
99000-25010: SUZUKI SUPER GREASE "A"
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with a saw blade.