Starter Motor Reassembly - Suzuki VZR1800 2007 Service Manual

HOUSING END INSPECTION
• Inspect the bearing for abnormal noise and smooth rotation.
• Check the oil seal lip for damage or leakage.
If any damage is found, replace the housing end.

STARTER MOTOR REASSEMBLY

Reassemble the starter motor in the reverse order of disassem-
bly. Pay attention to the following points:
• Apply SUZUKI SUPER GREASE "A" to the lip of the oil seal
and bearing.
/ 99000-25010: SUZUKI SUPER GREASE "A"
• Align the projection 1 on the brush holder with the groove 2
on the starter motor case.
• Tighten the brush holder nut to the specified torque.
, Brush holder nut: 10 N·m (1.0 kgf-m, 7.0 lb-ft)
• Align the projection 3 on the brush holder with the groove 4
on the housing end.
• Align the line on the starter motor case with the line A on the
housing end.
• Apply a small quantity of THREAD LOCK to the starter motor
housing bolts.
0 99000-32050: THREAD LOCK "1342" or equivalent
• Apply SUZUKI SUPER GREASE "A" to the O-ring.
/ 99000-25010: SUZUKI SUPER GREASE "A"
or equivalent
or equivalent
ELECTRICAL SYSTEM 10-17