Dodge dakota 2002 Service Manual page 2482

DR
TRANSFER CASE - NV271 (Continued)
(6) Lubricate sector shaft with transmission fluid
and install shift sector in case (Fig. 67). Position slot
in sector so it will be aligned with shift fork pin
when shift forks are installed.
(7) Apply Loctite™ 242, or equivalent, to the
threads of the sector support to replentish the factory
applied patch. Install the shift sector support.
Tighten the sector support with Socket 9033 to 27-34
N·m (20-25 ft.lbs.).
Fig. 67 Install Shift Sector
1 - SHIFT SECTOR
(8) Assemble and install range fork and hub (Fig.
68). Be sure hub is properly seated in low range gear
and engaged to the input gear.
(9) Align and insert range fork pin in shift sector
slot.
Fig. 68 Install Range Fork And Hub Assembly
1 - RANGE HUB
2 - RANGE FORK
(10) Install mode fork and shift rail onto the mode
sleeve.
TRANSFER CASE - NV271
(11) Install the mode fork, sleeve, and shift rail
into the transfer case (Fig. 69).
Fig. 69 Install Mode Fork, Sleeve, and Shift Rail
Assembly
1 - SHIFT RAIL
2 - MODE FORK
3 - MODE SLEEVE
(12) Install mainshaft into the transfer case (Fig.
70). Guide mainshaft through the mode and range
sleeves and into the input gear.
Fig. 70 Install Mainshaft Assembly
1 - FRONT CASE HALF
2 - MAINSHAFT ASSEMBLY
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