Christie D4K25 Service Manual
  1. Manuals
  2. Brands
  3. Christie Manuals
  4. Projector
  5. D4K25
  6. Service manual

Christie D4K25 Service Manual

Hide thumbs Also See for D4K25:
Table of Contents

Advertisement

Quick Links

Download this manual See also: User Manual
D4K25
S e r v i c e M a n u a l
020-100880-01

Advertisement

Table of Contents
loading

Related Manuals for Christie D4K25

Summary of Contents for Christie D4K25

  • Page 1 D4K25 S e r v i c e M a n u a l 020-100880-01...
  • Page 3 D4K25 S e r v i c e M a n u a l 020-100880-01...
  • Page 4 Projector lamps (See Christie’s separate lamp program policy). c. Damage caused by use of a projector lamp beyond the recommended lamp life, or use of a lamp supplied by a supplier other than Christie. d. Problems caused by combination of the product with non-Christie equipment, such as distribution systems, cameras, video tape recorders, etc., or use of the product with any non-Christie interface device.

  • Page 5: Table Of Contents

    2.5.2 Light Engine Air Filter ......................2-5 2.5.3 Liquid Cooling (Radiator) Air Filter ...................2-5 2.5.4 Liquid Cooler........................2-5 2.5.5 Filling the Coolant Reservoir....................2-5 2.5.6 Exhaust Duct and Lamp Fan Interlocks................2-6 2.6 Maintenance and Cleaning ......................2-7 2.6.1 Lamp ............................2-7 2.6.2 Optical..........................2-7 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 6 5.4 Removing Projector Covers......................5-5 5.4.1 Shroud ..........................5-5 5.4.2 Front Top Lid ........................5-5 5.4.3 High Security Lid........................ 5-6 5.4.4 Touch Panel Controller (TPC) .................... 5-6 5.4.5 Back Cover.......................... 5-7 5.4.6 Left Access Cover ....................... 5-7 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 7 5.12.1 Anode Yoke ........................5-27 5.12.2 Ceramic Plate on Douser Blade ..................5-28 5.12.3 Douser Motor........................5-28 5.12.4 Igniter..........................5-29 5.12.5 Lamp ..........................5-30 5.12.6 Lamp Adjuster Assembly (including IMCB) ..............5-34 5.12.7 Main AC Blower.......................5-35 5.12.8 Reflectors (Including Heat Dump) ...................5-35 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 8 5.13.2 High Security Interlock Switch..................5-37 5.13.3 Lamp Door Interlock......................5-37 5.13.4 Main Blower Vane Switch ....................5-38 5.14 Primary Lens Mount ......................... 5-38 6: Interconnections 6.1 D4K25 Interconnect Drawing..................... 6-3 7: Serial API 7.1 Function Codes ........................... 7-1 8: Specifications 8.1 Display ............................8-1 8.1.1 Panel Resolution and Refresh Rate ..................
  • Page 9 Table of Contents 8.10.2 Accessories (sold separately)....................8-8 A: Exploded Views A.1 D4K25 Exploded View Index ....................A-1 A.1 Exploded View - Internal......................A-3 A.2 Exploded View - External ......................A-4 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 11: Labels And Marking

    Disclaimer: Every effort has been made to ensure the information in this manual is accurate and complete. However, due to continuing research all information is subject to change without notice. Christie assumes no responsibility for omissions or inaccuracies. Labels and Marking Observe and follow any warnings and instructions marked on the projector.

  • Page 12: Control

    For sites in which the fourth interlock is not used, it is jumpered closed. The LPS communication/control cables each route to their own 9-pin connector located on the operator's side of the LPS. D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 13: Cooling

    IOS and light engine compartments, forming the cool “source” and warm “return” lines with the liquid cooler heat exchanger and pump. This liquid cooling loop circulates Christie approved coolant - JEFFCOOL E105. The level of fluid in the reservoir can only be seen if the projector top lid is opened.

  • Page 14: Power

    The igniter is located in the lamp compartment. It is powered by the 3kW lamp power supply located at the back of the projector. The lamp power supply connects to the igniter with an anode cable, which is routed along the baseplate of the projector closest to the lamp door. D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 15: Interlocks

    Only a severe over-temperature reading on the DMDs will result in an automatic shutdown. Pump If the pump speed falls below a preset threshold the TPC will report a warning. D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 16: Lamp

    High temperature black paint on the inside of the shield absorbs the IR and UV light passed through by the reflector. Holes in the reflector mount allow cooling air to pass through to the inside of the front reflector and on to the lamp anode. D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 17: Lenses

    Good boresight ensures alignment of the lens to the light engine and prism. See the D4K25 User Manual (P/N: 020- 100882-XX) for all other lens installation details, the boresight adjustment procedure at the screen, and lens specifications.

  • Page 19: 2: Service Guidelines

    Components must be replaced with exact equivalents. Failure to do so may result in unsafe operation. Security Roles Only Christie authorized service technicians should perform field repair and service to the unit. Trained personnel may only perform diagnostic functions, such as running the Interrogator.

  • Page 20: Repair Cautions

    Christie Protective Clothing Safety Kit (P/N: 598900-095). DANGER! NEVER strike the lamp or run the lamp with the lamp door removed.

  • Page 21: Ac/Power Precautions

    • DO NOT overload power outlets and extension cords as this can result in fire or shock haz- ards. • Note that only Christie authorized service technicians are permitted to open any enclosure on the product and only if the AC has been fully disconnected from the product.

  • Page 22: Lamp Precautions

    EXPLOSION HAZARD! Wear authorized protective safety gear whenever the lamp door is open! Any lamp used in the D4K25 is under high pressure and must be handled with great care at all times. Lamps may explode if dropped or mishandled.

  • Page 23: Ventilation

    2.5.4 Liquid Cooler Check: Every 6 months The liquid cooler system circulates liquid to and from the DMD heatsinks in the D4K25 reducing the DMD operating temperature to an acceptable level. Check the coolant level every six months, by removing the top projector lid.

  • Page 24: Exhaust Duct And Lamp Fan Interlocks

    NOTE: If the exhaust duct becomes significantly blocked, or if a fan fails, the projector’s airflow sensor should trigger a shutdown before the projector becomes overheated or unsafe. Regardless, check the airflow periodically. D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 25: Maintenance And Cleaning

    In this projector, check only the lens and lamp reflector. Maintenance of other optical components requires a Christie authorized service technician. Check these components periodically in a clean, dust-free environment using a high-intensity light source or flashlight. Clean them only when dust, dirt, oil, fingerprints or other marks are obvious.

  • Page 26: Cleaning The Lens

    2. Fold a clean microfiber cloth and dampen with methanol. Make sure to wipe evenly with the smooth portion of the cloth that has no folds or creases. DO NOT apply pressure with your fingers. Use the solution in the cloth to collect the dirt. D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 27: Other Components

    Clean the high voltage terminal and insulator to remove accumulated dust or dirt. Airflow Interlocks The D4K25 uses two airflow interlocks; a lamp blower vane switch and an extractor vane switch. The lamp blower vane switch is located within the lamp cooling compartment. The extractor vane switch is located just inside the top duct on the projector lid.

  • Page 28: Cleaning

    Preventative Measures Cleaning Technique Lamp Wear protective gear approved by Remove fingerprints or dirt with pure Christie, and handle by the ends only. isopropyl alcohol and a clean lint-free Never grip the glass portion of the cloth. lamp. NOTE: Any fingerprints will reduce output quality and shorten lamp life.
  • Page 29 The projection lens should be free of dust and fingerprints. If the lenses must be cleaned, use a DRY soft cotton cloth. Rub gently in a circular motion. D4K25 Service Manual 2-11 020-100880-01 Rev. 1 (06-2012)

  • Page 31: 3: Service Setup

    This section describes special internal hardware and software adjustments and related details that may require the attention of a Christie authorized service technician, whether done periodically or after a specific module replacement. The following table lists the most common alignment procedures required after a specific part is replaced.

  • Page 32: Fold Mirror Alignment

    For best results, double-check perimeter shadows with a full black field. (Figure 3-2) Figure 3-2 Focusing the Integrator D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 33: Adjusting Lamp Position (Lamploc )

    • The lamp must be ON and the douser (shutter) is OPEN during adjustment. A 10-minute warm-up is recom- mended. • Display a white test pattern. This is recommended to allow you to view LampLOC progress on-screen. ™ D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 34: Automatically Adjusting The Lamp Position Using Lamploc

    You can improve on-screen uniformity after running LampLOC by manually adjusting the z-axis motor. ™ However, brightness efficiency will be decreased by a very small amount when this is done. Figure 3-4 Adjust Lamp Position D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 35: Manually Adjusting The Lamp Position

    6. Repeat Steps 3-5, but reading at the screen instead of at the lens. 7. Reset Lamp Power or LiteLOC if desired in the Advanced Setup: Lamp Power / LiteLOC Setup ™ window. D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 36: Dmd Convergence Procedure

    To ensure the most accurate color representation across the whole image it is essential the three panels are perfectly aligned so that all pixels line up. The following convergence procedure outlines how to achieve this. Only Christie authorized service technicians should perform the following procedure. Read this entire section before adjusting convergence.

  • Page 37: Before Performing Convergence

    3-2. • Ensure boresight procedures have been completed before performing convergence. For details, see the D4K25 User Manual (P/N: 020-100882-XX). • Use only a prime lens when performing convergence. DO NOT use an anamorphic or Wide Converter Lens (WCL) lens.

  • Page 38: Evaluating Convergence

    7 colors to lead you to a valid conclusion. (Figure 3-8) The stripe pattern boxes along the outer frames can be very helpful as well. Figure 3-8 Seven Color Possibilities D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 39 Figure 3-9 is an example of a projector with two problems; Red is twisted counter-clockwise and Blue is high and to the left with no apparent twist. Figure 3-9 Poor Convergence Example (pattern simplified) D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 40: Red/Green/Blue Formatter Convergence Adjustment Description

    • The vertical adjustment screw and twist adjustment screw interact with each other such that if one is turned in the opposite direction of the other, the twist is affected. • If both screws are turned equal amounts in the same direction, the image moves vertically. 3-10 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 41 It is a good idea to locate the shorter blade 2.5mm driver on adjusting screw #2 (especially on the red), and use the longer blade 2.5mm driver for screw#1 and horizontal (screw #3). Figure 3-11 Red/Green/Blue Formatter Twist and Vertical Adjustments D4K25 Service Manual 3-11 020-100880-01 Rev. 1 (06-2012)
  • Page 42 • A second driver can be inserted and removed to adjust the horizontal/twist adjustment screw or the vertical adjustment screw. Figure 3-12 Red/Green/Blue Formatter Horizontal Adjustments 3-12 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 43: Final Convergence Assessment

    If the problem appears to be more than an extra 1/2 of a pixel out of uniformity, a new lens/prism assembly may be the only solution. D4K25 Service Manual 3-13 020-100880-01 Rev. 1 (06-2012)

  • Page 44: Upgrading Main Software

    Finish button to return to the Main panel. 6. Power cycle the projector by turning the breaker off and then on again. 7. Power cycle once more if you have any version mismatch errors. 3-14 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 45: Upgrade: File Selection Window

    This button is disabled (greyed) if no upgrade file is selected. Next button proceeds with the upgrade process by moving to the Extrac- Next tion window. This button is disabled (greyed) if no upgrade file is selected. D4K25 Service Manual 3-15 020-100880-01 Rev. 1 (06-2012)

  • Page 46: Upgrade: Package Details Window

    This selection instructs the upgrade system to clear all configurations and Force Install upgrade all components on the system. This is equivalent to the projector when it’s released from the factory. 3-16 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 47: Upgrade: Installation Window

    Current state can be one of the following: idle, transferring, programming, aborted, failed, and done. Once the installation is complete (regardless if the installation was success or Finish Finish not) the button becomes enabled. D4K25 Service Manual 3-17 020-100880-01 Rev. 1 (06-2012)

  • Page 48: Hardware Change

    PIB3G and TPC serial numbers do not match. Figure 3-17 Hardware Change Window 3-18 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 49: Projector Will Not Turn On To Full Power Mode From Standby

    For more information on troubleshooting a displayed image, see the product’s User Manual. The D4K25 offers a comprehensive system of diagnostics, tracking a wide range of conditions and alerting the operator to a potential problem by display specific status information at the Touch Panel Controller (TPC) or by the available internal or external LEDs.

  • Page 50: Lamp Ignites But Will Not Stay On

    • Check coolant level. Make sure the coolant level does not fall below the minimum fill line indicated on the reservoir. Top up coolant if required, using the Christie approved coolant JEFFCOOL E105. • Check Radiator Air Filter located behind the cover next to the lamp door. If it appears grey in color, it requires replacement.

  • Page 51: The Projector Is On, But There Is No Image

    6. Ensure an active source is connected properly. Check the cable connections and make sure the alternative source is selected. 7. Can you access test patterns? If so, check your source connections again. D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 53: Index Of Parts And Modules

    Index of Parts and Modules All replacement parts and accessories for D4K25 projectors can be found in the following tables. Each table contains a description of the part, and the service kit part number. An exploded view has been provided in Appendix B which can be used as a reference for identifying various projector parts.
  • Page 54 Section 5: Parts and Module Replacement Table 5.4 PCB Assemblies Part Name/Description Christie Service Kit Part # Backplane PCB 003-111043-02 Environmental Board (EVB) 003-111059-02 ICP PCB 003-101342-04 Integrated Motor Control Board (IMCB) 003-111116-02 Light Engine Quick Disconnect PCB (LEQD2) 003-102056-01...
  • Page 55 Section 5: Parts and Module Replacement Table 5.7 Optional Lenses Prime Zoom Lenses Christie Service Kit Part # Lens 1.25-1.45:1 129-104106-01 Lens 1.45-1.80:1 129-105107-01 Lens 1.80-2.40:1 129-106108-01 Lens 2.20-3.00:1 129-107109-01 Lens 3.00-4.30:1 129-108100-01 Lens 4.30-6.00:1 129-109101-01 Lens 5.50-8.50:1 129-110103-01 Fixed Short Throw Lenses Lens 0.8:1...

  • Page 56: General Safety Warnings And Guidelines

    General Safety Warnings and Guidelines • HIGH VOLTAGES! Always power down and disconnect power sources prior to servicing. All module replacement procedures must be performed by Christie authorized service technicians. Once the projector is powered down, allow the cooling fans to automatically turn OFF before disconnecting from AC and opening the projector.

  • Page 57: Removing Projector Covers

    Remove the top lid to gain access to the light engine and liquid cooling system compartments. 1. Unlock front top lid using the low security key provided (Figure 5-2). 2. Lift the lid up and remove. Figure 5-2 Front Top Lid D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 58: High Security Lid

    5.4.3 High Security Lid (Estimated Replacement Time: 4 minutes) Remove the high security lid to access components in the light engine and cardcage compartments. NOTICE! Only Christie authorized service technicians should open the high security lid. 1. Remove front top lid. See 5.4.2 Front Top Lid, on page 5-5.

  • Page 59: Back Cover

    2. Pull the cover up to clear the bottom tabs and remove. 3. When re-installing the cover, align and insert the bottom tabs first, then secure the cover with the screws. Figure 5-5 Remove Left Access Cover D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 60: Lamp Door

    2. Lift the cover up just enough for the bottom tabs to clear the frame and remove. 3. When re-installing, align and insert the bottom tabs first, then secure the cover with the screws. Figure 5-7 LVPS/LPS Cover D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 61: Pib3G/Icp Cover

    Figure 5-9 Access Panel Frame 4. Tilt the access panel frame a little to the front (lift left side) to clear the LVPS/LPS cover and remove. 5. Reverse instructions to re-install access panel frame. D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 62: Rear Lid

    4. When replacing, insert a new air filter with the airflow indicator pointing into the projector. This will ensure contaminants are not forced into the Figure 5-11 Light Engine Air Filter Cover projector. 5-10 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 63: Radiator Air Filter

    TPC. This allows any shavings from the removal and replacement process to be blown out of the LAD hoses, but not onto the DMDs. 6. Re-connect the three LAD hoses again. Figure 5-13 LAD Filter D4K25 Service Manual 5-11 020-100880-01 Rev. 1 (06-2012)

  • Page 64: Fans

    Figure 5-14 Remove LAD Fan Assembly shavings which may have accumulated during the removal and replacement process. This step ensures no particles are deposited onto the DMDs. Once complete, re-connect the three LAD hoses again. 5-12 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 65: Light Engine Fan Pack (4 Fans)

    10. Replace the fan(s) required by removing the rubber isolators from each fan. (Figure 5-15) NOTE: Install a fan with the label side facing into the projector,. D4K25 Service Manual 5-13 020-100880-01 Rev. 1 (06-2012)

  • Page 66: Top Cardcage Intake Fans (2 Fans)

    - remove two screws from the frame and loosen the thumbscrew at the bottom. 7. Using a 3mm hex driver, remove the two screws securing the fan compartment cover plate to the base (Figure 5-17). 5-14 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 67: Feet

    (Figure 5-20). 5. Wearing the clean, lint free gloves provided in the service kit, carefully slide the cold mirror out. Figure 5-19 Reflective vs. Non-Reflective Surfaces D4K25 Service Manual 5-15 020-100880-01 Rev. 1 (06-2012)

  • Page 68: Fold Mirror

    7. Remove the four, 3/16" hex screws from under the front portion of the projector. 8. Lift the IOS out to clear the dowels. 9. When installing the IOS, repeat instructions in reverse. Perform an evaluation on the IOS removed and re- calibrate the projector. 5-16 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 69: Integrator Assembly

    3. Remove two, 3mm hex screws securing the light sensor module to the IOS. 4. When re-installing, repeat instructions in reverse. After powering up the projector, re-calibrate the Light Sensor module (min/max footlamberts), as described in Section 3 Service Setup. D4K25 Service Manual 5-17 020-100880-01 Rev. 1 (06-2012)

  • Page 70: Liquid Cooling Assembly

    6. Disconnect the two quick disconnect hoses (Figure 5-22). Figure 5-22 Liquid Cooling Assembly 7. Open the LVPS/LPS cover and disconnect the pump harness its inline connector. 8. Remove liquid cooling assembly. 5-18 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 71: Projector Pcb's

    5.4.9 PIB3G/ICP Cover, on page 5-9. 4. Release the security ring by pressing down on the latch located on the inside of the cardcage (Figure 5-23). NOTES: The security ring should only be removed by Christie authorized service technicians. Figure 5-23 Spring Latch for Security Ring 5.

  • Page 72: Backplane

    , remove the screws securing the backplane ™ to the cardcage (Figure 5-26). 13. Slide backplane out of the cardcage. 14. To install, repeat the above steps in reverse. Figure 5-26 Cardcage with Backplane 5-20 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 73: Integrated Processor (Icp)

    PIB3G Board from the backplane. 4. Pull the PIB3G assembly out of the cardcage (Figure 5-28). 5. To install, repeat the above steps in reverse. Figure 5-28 PIB3G and PIB3G Faceplate D4K25 Service Manual 5-21 020-100880-01 Rev. 1 (06-2012)

  • Page 74: Light Engine Quick Disconnect (Leqd2)

    4. Disconnect all the harnesses from the EVB. 5. Remove the EVB. 6. When re-installing the EVB, repeat instructions in reverse and see the Interconnect Drawing provided when connecting harnesses. Figure 5-30 Remove EVB 5-22 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 75: Light Engine

    13. Using the built-in light engine handle, carefully lift the light engine assembly out of the projector (Figure 5-1). 14. When installing, repeat above instructions in reverse. Reshoot MCGD files, align the aperture and adjust convergence. D4K25 Service Manual 5-23 020-100880-01 Rev. 1 (06-2012)

  • Page 76: Power Supplies

    4. Disconnect outgoing AC (terminals 2 and 6 - blue) from AC relay (4, #2 Phillips screws). 5. Disconnect DC from AC relay (terminals 0 and 1). 6. Remove two, #2 Phillips screws securing the AC relay to the LVPS mounting wall. ™ 5-24 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 77: Ac Terminal Block

    5.4.8 LVPS/LPS Cover, on page 5-8. 2. Disconnect both DC and AC cables from the standby power supply. 3. Loosen the thumbscrew at bottom of standby power supply. Figure 5-34 Standby Power Supply Remove. D4K25 Service Manual 5-25 020-100880-01 Rev. 1 (06-2012)

  • Page 78: Lamp Power Supply (Lps)

    17. When re-installing, repeat instructions in reverse making sure to keep the anode lead at least 15mm from the coolant hose used to cool the igniter. Perform LampLOC alignment. NOTE: When installing the LPS ™ ensure the harnesses are not pinched. 5-26 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 79: Low Voltage Power Supply (Lvps)

    5.12.5 Lamp, on page 5-30. 3. Remove the two screws (using 5mm hex key) securing the anode yoke to the baseplate (Figure 5-36). Figure 5-36 Front of Lamp Compartment (shown with lamp removed) D4K25 Service Manual 5-27 020-100880-01 Rev. 1 (06-2012)

  • Page 80: Ceramic Plate On Douser Blade

    Make sure to route the douser Figure 5-38 Douser Motor motor harness through the clips that run along the projector frame to prevent it from falling into the lamp area. Once installed, perform LampLOC alignment. ™ 5-28 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 81: Igniter

    "LPS +", "Anode +" and "Igniter -" wires from the igniter (Figure 5-40). 8. Disconnect the anode braid from igniter (M8 bolt). 9. When installing, repeat instructions in reverse. Check all connections carefully. Figure 5-40 Igniter D4K25 Service Manual 5-29 020-100880-01 Rev. 1 (06-2012)

  • Page 82: Lamp

    EXPLOSION HAZARD! Wear authorized protective clothing whenever the lamp door is open and when handling the lamp. Never twist or bend the quartz lamp body. Use the correct wattage lamp supplied by Christie. Ensure those within the vicinity of the projector are also wearing protective safety gear.
  • Page 83 “flat” part of the anode end of the lamp (if applicable) is facing in the 10 or 2 o’clock position once the lamp finger is installed in the 14mm threads and the D4K25 Service Manual 5-31 020-100880-01 Rev. 1 (06-2012)
  • Page 84 If the lamp has not been previously used, enter 0. Press Save to save the data entered (Figure 5-46). 5-32 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 85 Advanced Setup: LampLOC window. By adjusting lamp position, you can achieve optimized light output by centering the lamp with the reflector and obtaining correct distancing from the center of the illumination system. Figure 5-46 Add Lamp Window D4K25 Service Manual 5-33 020-100880-01 Rev. 1 (06-2012)

  • Page 86: Lamp Adjuster Assembly (Including Imcb)

    7. Loosen the four captive screws, using a #2 Phillips driver, which secure the lamp adjuster assembly to the ™ baseplate. Figure 5-48 Lamp Blower Base 8. Remove the lamp adjuster assembly through the lamp door. 5-34 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 87: Main Ac Blower

    9. Remove four pressure clips to remove the front and rear reflectors (Figure 5-50). When installing, repeat instruction in reverse. Perform LampLOC alignment. For details, see 3.3 Adjusting ™ Lamp Position (LampLOC™), on page 3-3. D4K25 Service Manual 5-35 020-100880-01 Rev. 1 (06-2012)

  • Page 88: Uv Filter

    (Figure 5-51). 5. When installing, repeat instructions in reverse. Once installed, perform LampLOC alignment. For details, see ™ 3.3 Adjusting Lamp Position (LampLOC™), on page 3-3. Figure 5-51 Exhaust Duct Vane Switch 5-36 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 89: High Security Interlock Switch

    Door Interlock. NOTE: Red lead to “No” label on interlock and black lead to “COM” label (Figure 5-53). 4. Remove the two nuts (3mm) securing switch to bracket. Figure 5-53 Lamp Door Interlock D4K25 Service Manual 5-37 020-100880-01 Rev. 1 (06-2012)

  • Page 90: Main Blower Vane Switch

    4. Remove the two boresight alignment screws (5mm hex) from the lens mount. 5. Remove the main focus screw (5mm hex). 6. When replacing, repeat instructions in reverse. Once the lens mount is installed, perform Boresight Alignment. For details, see the D4K25 User Manual (P/N: 020-100882-XX). 5-38 D4K25 Service Manual...
  • Page 91 6 Interconnections The D4K25 Interconnect Diagram illustrates the path of electrical connections between modules. Manufacturer’s part numbers are included. NOTE: Part numbers are subject to change. D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 93: D4K25 Interconnect Drawing

    Section 6: Interconnections D4K25 Interconnect Drawing D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 95: 7: Serial Api

    Select Channel configuration to use. Channel range is 101 to 164. Channel configuration sets the input routing and image pro- cessing options for input signals. SUBCODE DESCRIPTION OF USE NONE Select Channel. Valid range 101 - 164 EXAMPLES: (CHA?) Get current active channel (CHA 108) Set channel 108 as active channel D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 96 (DEF 111) Restore all preference, configuration, and user controls to default. (DEF+USER 111) Clear all users and restore factory default user (DEF+CONF 111) Reset all configuration controls (DEF+PREF 111) Reset all preference controls (DEF+CHAN 101) Restore Channel 101 (DEF+CHAN 0) Restore all channels D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 97 (DTF?L) Show entries on the list (DTF 1) Set current data format to 1 (292: 422 Packed 12Bit) (DTF+C108?) Get data format on channel 108 (DTF+C108 20) Use data format 20 (DVI: Unpacked 8Bit) on channel 108 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 98 Move motor to the center flag then move back to current position. RSET mand is 1. SET only command. Start motor moving in specified direction, where direction can be (-1, 1). Write-only for v1.3 or newer. STRT D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 99 D = Type E = Strikes F = Failed Strikes G = Failed Restrikes H = Unexpected Lamp Off I = Pre-installed Hours (will always return “00000”) J = Lamp Hours K = Lamp Rotation D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 100 ILS FILE (ILF) Set or get the current ILS file for the current or a specific channel. SUBCODE DESCRIPTION OF USE C1xx Set or get the current ILS file for a specific channel. D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 101 (ILS 0) Disable ILS, position data in each channel will not be used. Moving lens will not affect any channel setting (ILS+CALB 5) Calibrate all axes of the lens. Set only command (ILS+RSET 5) Reset all axes of the lens (ILS+ACLB 1) Reset lens automatically when power on D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 102 NOTE : Changing the lamp or lamp alignment will require re- calibration. SUBCODE DESCRIPTION OF USE MAXF Set footlamberts at maximum lamp power, the value should be (footlamberts * 100) D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 103 Main lens model MMOD Main lens serial number MSER Not available NONE EXAMPLES: (LEN+MMOD?L) List supported lens model (LEN+AMOD?L) List supported auxiliary lens model (LEN+MMOD 1 Set lens model (LEN+MSER “xxxx”) Set lens serial number D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 104 Get Lamp ID for current lamp. This is a read-only control. Lamp ID can be changed with LPC (lamp change) command only. EXAMPLES: (LID?L) List supported lamp IDs (LID?) Get the lamp ID for installed lamp 7-10 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 105 (LMV 1000 1500 500 -500 -1 -1 1 1) LOCAL SETTINGS (LOC) et the time format and display options for temperature units. SUBCODE DESCRIPTION OF USE Set the current language of the user interface. LANG D4K25 Service Manual 7-11 020-100880-01 Rev. 1 (06-2012)
  • Page 106 (LPF+SAVE “filename”) If the file doesn’t exist, it will be created. If the file already exits, it will be overwritten. (ILF+FDEL “LampSetup1”) Delete the “LampSetup1” lamp file from the system. (ILF+FDEL 3) Delete the lamp file at index 3 in the list. 7-12 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 107 1 - Lamp Life Expiry Warning will be generated when lamp hours extends past lamp life. Warn- ing will be reported in SST. Warning will be cleared by extending lamp life or changing the lamp. NONE Set or get expected lamp life. D4K25 Service Manual 7-13 020-100880-01 Rev. 1 (06-2012)
  • Page 108 Set lamp power for the current channel. EXAMPLES: (LPP 2500) Set lamp power to 2500 for current channel (LPP+C102 2000) Set lamp power to 2000 for channel 2 (LPP+C102?) Get the lamp power for channel 2 7-14 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 109 This control is per channel to allow for different colorim- etry for applications such as 3D. SUBCODE DESCRIPTION OF USE Cxxx Replace xxx with the channel number. Valid range is 101 - 164. D4K25 Service Manual 7-15 020-100880-01 Rev. 1 (06-2012)
  • Page 110 (NAM+C108?) Get channel name for channel 108 NETWORK SETUP (NET) Set the network parameters for Eth0, Gateway, and Subnet 0. SUBCODE DESCRIPTION OF USE Set the IP address for the MGMT Ethernet controller (deprecated). DLP0 7-16 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 111 Select “Use PCF” for the current channel EXAMPLES: (PIU?) Get the current status of PCF file (PIU+C108 1) Use PCF file on channel 108 (PIU+C108 0) Do not use PCF file on channel 108 D4K25 Service Manual 7-17 020-100880-01 Rev. 1 (06-2012)
  • Page 112 CPU is returned here. The return parameters are: Type, Major, Minor, and Beta. The beta value is optional meaning it is an engineering build and has not been validated. NOTE : List of devices: 40 = ACT, 46 = D4K25 48 = MCB/IMCB, 49 = EVB SUBCODE DESCRIPTION OF USE NONE...
  • Page 113 (SC+POND “”) Set the power on event to no time - no event will be scheduled, if one was scheduled before it is removed. (SC+BPOF?) Query the current setting for bypass power off events. SCREEN FORMAT (SCF) elect Screen format file which describes the geometry for the output image. SUBCODE DESCRIPTION OF USE D4K25 Service Manual 7-19 020-100880-01 Rev. 1 (06-2012)
  • Page 114 (SIN?L) Show entries on the list (SIN 1) Set current input port to entry with index 1 (SIN+C101 ?) Get input port on channel 101 (SIN+C101 1) Set input on channel 101 7-20 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 115 2 - Normal Rear, 3- Inverted Front EXAMPLES: (SOR?L) List orientation options (SOR?) Get the orientation status (SOR0) Set orientation to front SELECT SOURCE FORMAT (SRF) elect the Source format file. SUBCODE DESCRIPTION OF USE D4K25 Service Manual 7-21 020-100880-01 Rev. 1 (06-2012)
  • Page 116 Returns version numbers VERS EXAMPLE: (SST+ALRM?) returns (SST+ALRM!000 002 “101” “Prism temperature”) where parameters are: P1=index number, P2=error level, P3=value, P4=description. Error level is: 0=no errors or warnings, 1=warning, 2=error, 3=error and warning 7-22 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 117 ENABLE 3D (TDC) Enable/disable 3D on the specified channel or the current channel. This controls the frame rate multiplication fea- tures that allow for simulated three dimensional image projection. SUBCODE DESCRIPTION OF USE D4K25 Service Manual 7-23 020-100880-01 Rev. 1 (06-2012)
  • Page 118 Replace xxx with the channel number. Valid range is 101 - 164. NONE Select L/R display reference for the current channel EXAMPLES: (TDR+C101 1) Set L/R display reference to 1 on channel 101 (TDR+C101?) Get L/R display reference on channel 101 7-24 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 119 (TFR?L) List all entries on the frame rate multiple factor (TFR+C101 3) Set frame rate multiple to “4:2” on channel 101 (TFR+C101?) Get frame rate multiple on channel 101 GET CERTIFICATES (TIG) Gets the ICP certificate. D4K25 Service Manual 7-25 020-100880-01 Rev. 1 (06-2012)
  • Page 120 (TMD+TOFF 120) Increase the time by two minutes. (“TMD+TOFF: Disabled Control”) Error message returned when power is OFF. 3D OUTPUT REFERENCE POLARITY (TOP) Setup output timing signal reference polarity for 3D control. SUBCODE DESCRIPTION OF USE 7-26 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 121 Move motor to the center flag then move back to current position. Only valid parameter for this command RSET is 1. Set only command. Start motor moving in specified direction, where direction can be (-1, 1). Write-only for v1.3 or newer. STRT D4K25 Service Manual 7-27 020-100880-01 Rev. 1 (06-2012)
  • Page 122 (ZOM + RSET 1) Reset the zoom (ZOM+STRT 1) Starts motor moving in positive direction (ZOM+STOP) Stops motor (ZOM+MOVR -100) Move motor 100 steps in negative direction (ZOM+MOVR 200) Move motor 200 steps in positive direction. 7-28 D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 123: Display

    SCAN TYPE 4K 2D Quadrant SMPTE 428-1 4096 x 2160 23.98/24 4:4:4 12bits Progressive 4K 2D Quadrant 4096 x 2160 4:4:4 12bits Progressive 4K 2D Quadrant 4096 x 2160 29.97/30 4:4:4 12bits Progressive D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 124 SMPTE 296M 1280 x 720 59.94/60 4:4:4/4:2:2 10/12bits Progressive Alt Content 2D SMPTE 260M 1920 x 1035 59.94/60 4:4:4/4:2:2 10/12bits Interlaced Alt Content 2D SMPTE 274M 1920 x 1080 23.98/24 4:4:4/4:2:2 10/12bits Progressive D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 125 DCI SMPTE 428-19 2048 x 1080 4:2:2 10bits Progressive 2K 2D DCI SMPTE 428-19 2048 x 1080 4:2:2 10bits Progressive 1. Currently there is no known 3rd party test pattern generator to test these formats. D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 126: Control Signal Compatibility

    InterfaceOpto-LED inputs, TTL voltage outputs Connector9-pin subminiature D, female Number and type of I/O Input 1 - Lamp Off Input 2 - Lamp On Input 3 - Douser Open Input 4 - Douser Closed D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 127: Usb 1 Port

    Line Frequency50Hz - 60Hz nominal Inrush Current45 A maximum (LVPS or LPS) Current Consumption23 A maximum (at 200 VAC) Power Consumption4500 W maximum Current Rating of AC Input30 A maximum (Specified Wall Breaker) D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 128: Ups Ac Input

    As installed with lens 111 kg (245 lbs) Shipping (includes packaging) 143 kg (315 lbs) Operating Position: Rotation about projection axis ±15 degrees maximum Tilt of projection axis from horizontal ±15 degrees maximum D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 129: Regulatory

    International packaging recycling mark requirements: • EU Directive (2002/96/EC) on waste and electrical and electronic equipment (WEEE); • EU Directive (94/62/EC) on packaging and packaging waste; • China packaging recycling mark standard (GB18455-2001). D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 130: Environment

    • Lens 0.8:1 (113-104106-01) • Lens 1:1 (38-809071-61) • Rack Stand (108-282101-02) • Bracket Foot Lock (116-100101-01) used with optional Rack Stand • High-contrast Internal Aperture Kit (38-813028-51) • Service Manual (available online) D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 131 • 003-001184-01 Light Engine Filter (5-pack) • 003-003082-01 Liquid Cooling Radiator Filter • 03-001982-51P LAD Filter (3-pack) • Firmware Installation Program • Liquid Cooling Kit (003-001837-xx) • TPC Remote Cable (003-111169-01) • Lamp Adaptor Kit for CXL-20 (003-001728-01) D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 133: D4K25 Exploded View Index

    Appendix A: Exploded Views The following exploded views have been provided to assist in identifying the various serviceable parts in the projector. A.1 D4K25 Exploded View Index EXPLODED PART NAME/DESCRIPTION VIEW LABEL Lens Mount Manual Lens Front Faceplate Knockout Plate Fold Mirror —...
  • Page 134 Rear Lid Cover - Left Access Lamp Door Cover - Lamp Door Touch Panel Controller (TPC) Back Panel Cover - LVPS/LPS Access Panel Frame Cover - PIB3G/ICP Cover - Light Engine Air Filter Shroud D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 135: Exploded View - Internal

    Appendix A: Exploded Views A.1 Exploded View - Internal D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)

  • Page 136: Exploded View - External

    Appendix A: Exploded Views A.2 Exploded View - External D4K25 Service Manual 020-100880-01 Rev. 1 (06-2012)
  • Page 138 Corporate offi ces Worldwide offi ces USA – Cypress United Kingdom Eastern Europe Singapore Japan ph: 714-236-8610 ph: +44 118 977 8000 ph: +36 (0) 1 47 48 100 ph: +65 6877-8737 ph: 81-3-3599-7481 Canada – Kitchener France Middle East Beijing South Korea ph: 519-744-8005...

Table of Contents