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Christie D4K35 Setup Manual

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D4K35
S e t u p G u i d e
020-100855-02

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Summary of Contents for Christie D4K35

  • Page 1 D4K35 S e t u p G u i d e 020-100855-02...
  • Page 3 D4K35 S e t u p G u i d e 020-100855-02...
  • Page 4 The warranty does not apply to any product where the serial number has been removed or obliterated. The warranty also does not apply to any product sold by a reseller to an end user outside of the country where the reseller is located unless (i) Christie has an office in the country where the end user is located or (ii) the required international warranty fee has been paid.

  • Page 5: Table Of Contents

    2.17 Connect Sources and Turn the Projector On ................2-20 3: Connect Devices to the Projector 3.1 Connect a Computer or Server ....................3-3 3.2 Connect Devices to the SCCI Port ....................3-4 3.3 Connect Devices to the GPIO Port ....................3-5 D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)
  • Page 6 6.10 Rotating the Lamp ........................6-7 6.11 Replace the Light Engine Air Filter...................6-7 6.12 Replace the Liquid Cooling Air Filter ..................6-8 6.13 Replace the Lens ........................6-8 7: Troubleshooting 7.1 Projector Does Not Power ON.....................7-1 D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)
  • Page 7 7.16 The Display is Jittery or Unstable ....................7-4 7.17 Portions of the Display are Cut OFF or Warped to the Opposite Edge........7-4 7.18 The Display is Faint........................7-4 7.18.1 Display Appears Compressed (Vertically Stretched) ............7-5 7.19 Inconsistent Picture Quality......................7-5 D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 9: Labels And Markings

    1 Introduction This manual is intended for professionally trained operators of Christie high-brightness projection systems. These operators are qualified to replace the lamp and air filter, but should not attempt to install or service the projector. Only accredited Christie technicians who are knowledgeable about the hazards associated with high-voltage, ultraviolet exposure, and the high temperatures generated by the projector lamp are authorized to assemble, install, and service the projector.

  • Page 10: Ac / Power Precautions

    Do not attempt operation if the AC supply and cord are not within the specified voltage and power range. Use only the attachments and/or accessories recommended by Christie. Use of others may result in the risk of fire, shock or personal injury.

  • Page 11: Contacting Your Dealer

    Contacting Your Dealer If you encounter a problem with your Christie projector, contact your dealer. To assist with the servicing of your projector, enter the information in the tables and keep this information with your records. Table 1.1 Purchase Record...

  • Page 13: 2: Installation And Setup

    2 Installation and Setup This section explains how to install, connect, and optimize the projector display. Site Requirements To safely install and operate the D4K35 projector, the installation location must meet these minimum requirements: • Physical Operating Environment • Maximum Ambient Temperature (operating) 35°C •...

  • Page 14: Projector Components

    Provides access to the lamp. The lamp door must remain closed and locked for normal operation. Lamp replacement should only be performed by qualified technicians. The projector is designed to operate with 2.0kW, 3.0kW, 4.5kW, and 6.0kW lamps. D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 15: Led Status Indicators

    • RS232 ICP: Connects a projector to a computer for direct DLP communication. • RS232 PIB3G: Connects the projector to Christie accessories or third-party automation equipment. • Emergency Start: Starts the projector, turns the lamp on, and opens the douser when the Touch Panel Controller is unavailable or disconnected.

  • Page 16: Touch Panel Controller (Tpc)

    100 feet. Lamp Power Supply (LPS) The Lamp Power Supply (LPS) (P/N 129-003104-XX) is an external component for the D4K35 projector. To connect it to the projector, you use a twisted-pair high power lamp cable assembly, a RS-232 serial cable and an Interlock (Lamp Enable) cable.

  • Page 17: General Installation Safety And Warning Guidelines

    In such cases, some lens offset can reduce the keystone dis- tortion. 2. Locate the lamp power supply so that its cables can reach the left side of the projector. D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)
  • Page 18 4. Install and secure the lamp power supply (LPS) in the rack stand: a. Remove the right (the operator's side) panel of the rack stand. b. Remove cross bar. Figure 2-3 Side View of Rack Stand D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)
  • Page 19 2” clearance above the LPS handles for ease of servicing. See Figure 2-5. Keep Clear k. Wire all components within the rack stand and replace the side panel. Figure 2-5Steps to Installing LPS l. Twist LPS cable 12 twist/meter. D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 20: Secure The Projector

    WARNING the projector’s baseplate. The D4K35 lens should be centered and parallel with the screen. This orientation ensures ideal lens performance with minimal offset. If this position is not possible (such as when the projector is significantly higher than the center of the screen), it is better to rely on offset rather than extra tilt.

  • Page 21: Install The Touch Panel Controller (Tpc)

    2. Tighten the mounting arm until it fits tightly on the joint. Figure 2-9 3. Connect the cable from the TPC to the connector on the rear panel of the projector. 4. Adjust the angle of the TPC. D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 22: Connect External Exhaust Ducting

    Figure 2-11 Exhaust Duct Vane Switch 4.5 kW 600 CFM 6.0 kW 600 CFM *600 CFM is required in projection rooms with ambient temperature above 25°C or elevation (above sea level) greater than 3000 feet. 2-10 D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 23: Remove The Shroud

    3.6:1. 2) Make sure the zoom ring is against the back of motor mount for lenses: 1.45-2.05:1, 1.25-1.83:1. 3) All other lenses: Leave a gap between the rotating zoom section of lens and motor mount. 1. Unpack the zoom motor kit. D4K35 Setup Guide 2-11 020-100855-02 Rev. 1 (09-2014)
  • Page 24 2. Use a flathead screwdriver to install the zoom motor mount onto the lens with screw clamp. Figure 2-13 3. Remove the cover from the zoom motor mount with phillips screwdriver. Keep the hardware and cover. Figure 2-14 2-12 D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)
  • Page 25 6. Turn the lens clamp to the OPEN position on the MLM and fully insert the assembly straight into the lens mount opening without turning. When the lens is fully inserted it is seated properly within the lens mount and the aperture is installed correctly. Figure 2-17 D4K35 Setup Guide 2-13 020-100855-02 Rev. 1 (09-2014)
  • Page 26 9. Position the lens clamp DOWN to lock the lens assembly in place. Figure 2-20 10. Calibrate the lens. See Figure 2-20 for details. 11. Install the shroud. 12. Install the shroud. 2-14 D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 27: Install The Optional Anamorphic Lens

    4. Adjust yaw so the clearance between both lens barrels is equal from side-to-side. 2.14 Install The Lamp This procedure should only be performed by a Christie accredited technician. DANGER High-pressure lamp may explode if improperly handled. Always wear approved protective safety clothing whenever lamp door is open or when handling the lamp.

  • Page 28: Connect Lamp Power Supply (Lps)

    Section 2: Installation and Setup Table 2.2 Lamp Types Available for D4K35 and Anode Yoke Position LAMP TYPE ANODE YOKE POSITION 2.0 kW and 3.0kW CDXL-20 Move the lamp cradle to the rear position, which is approximately 1” closer to the reflector.
  • Page 29 Connect one end of the Interlock cable to the port on the LPS labeled Interlocks. Route the cable up through the opening in the projector’s baseplate that you ran the RS232 cable. Connect the other end of the Interlock cable to the port labeled Interlock in the LVPS compartment. D4K35 Setup Guide 2-17 020-100855-02 Rev. 1 (09-2014)
  • Page 30 • For North America, Japan, Korea and most of Central/South America ( 200-230 VAC): Wire Phase 1, 2, 3 and Ground • For Europe and China (380-415 VAC): Wire Phase 1, 2, 3, Neutral and Ground 2-18 D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)
  • Page 31 WARNING! If you choose to use the power connectors to power the D4K35 Projector and/or the Extraction Unit, you must terminate the power connector terminal block correctly to allow 200VAC- 240VAC output. These connectors are controlled with the power connector breaker. For details, refer to...

  • Page 32: Connect The Projector To An Optional Uninterrupted Power Supply

    4. Complete a LampLOC™ alignment on the new lamp: • Tap Menu > Advanced Setup > LampLOC™ Setup. • Tap Do Auto. 5. Complete an optical alignment to optimize images displayed on screen. 6. Adjust optical components if required. 2-20 D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 33: 3: Connect Devices To The Projector

    When connecting devices, route all cables along the channels located on the bottom of the projector and up through the opening in the frame to the communication connection port. Replace the access panel to ensure server and source connections remain secure. Figure 3-1 Connecting Server Sources D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)
  • Page 34 Section 3: Connect Devices to the Projector Figure 3-2 Connecting PC Sources D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 35: Connect A Computer Or Server

    For applications or equipment utilizing serial communications, use the Christie-proprietary serial protocol to connect to the RS232 PIB3G port on the PIB3G. When using Christie serial protocol over Ethernet connect to port 5000. NOTICE: The RS232 PIB3G port located on the PIB3G faceplate utilizes Christie-proprietary protocol and is intended for Christie accessories or automation controllers only.

  • Page 36: Connect Devices To The Scci Port

    The projector is always considered to be “healthy” in Standby Mode since there is no fear of projector fault causing an impact to patrons in this mode. D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 37: Connect Devices To The Gpio Port

    Pin 12 Pin 31 Output GPOUT #5 Pin 13 Pin 32 Output GPOUT #6 Pin 14 Pin 33 Output GPOUT #7 Pin 15 Pin 34 Output PROJ_GOOD Pin 16 Pin 35 Projector Good D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)
  • Page 38 If you are wiring your own GPIO cable for use with a server or 3D device such as an IR emitter or a polarizer, follow the circuit diagram. Figure 3-5 GPIO Circuit Diagram D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 39: Connect Devices To The 3D Connector

    Compatible with current projector GPIO requirements and restrictions. (24VDC max, 50mA max) CONN_SYNC- SYNC from projector. From projector GPO emitter. Compatible with current projector GPIO requirements and restrictions. (24DC max, 50mA max) Not connected D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 41: 4: Adjust The Image

    4. Hold a piece of paper at the lens surface and adjust the offsets until the image is centered within the lens perimeter. 5. With the framing test pattern on screen, re-check projector leveling so the top edge of the image is parallel to the top edge of the screen. D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 42: Adjust Offset

    When performing these adjustments the goal is to balance the tilt of the lens mount to compensate for screen to projector tilt, but also to precisely maintain the original factory settings of the lens mount axial position. 1. Loosen the horizontal hold screw. 2. Extend the lens focus completely. D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)
  • Page 43 6. Repeat steps 1 - 5 until both sides of the image are focused. Adjust 7. Tighten the horizontal hold screw to maintain your Hold H Boresight adjustments. Bolt 8. Check the boresight again. Figure 4-4 Adjust Horizontal Boresight Bolt D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 44: Adjust Top And Bottom Boresight

    8. Re-focus the center of the image. The goal is for good focus at the Figure 4-6 Adjust Vertical Bore- center and on all sides. sight Bolt 9. Tighten the vertical hold screw to maintain your adjustments. 10. Check the boresight again. D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 45: Adjust Top And Bottom Boresight With An Ils

    Normally, the three colors should overlap precisely to form pure white lines throughout the image and one or more poorly converged individual colors may appear adjacent to some or all of the lines. Contact your Christie accredited service technician to correct DMD convergence issues.

  • Page 46: Fold Mirror Adjustment

    Source, Screen, MCGD and TCGD files necessary for proper display of incoming material. You can also define the system/network configuration for communication links to the projector and transmit information to and from the D4K35 via an Ethernet or RS-232 connection. 4.12 Color Calibration To ensure an accurate color display: 1.

  • Page 47: Electronic Screen Masking

    You can use the masking tool to correct image edge blanking. The masking tool produces results that are similar to filing the aperture plate in a film projector. After you create the Flat and Scope screen files you can use them in multiple channels. D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 49: 5: Projector Operation

    100 feet. If the TPC fa ils or is disconnected, press the emergency start button that is recessed on the faceplate. This starts the projector, turns the lamp on, and opens the douser. D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 51: Ventilation

    Top up the coolant with the Christie approved coolant JEFFCOOL E105. Use the refill bottle (with the nozzle) provided in the Liquid Coolant Fill Service Kit (P/N: 003-001837-xx). When refilling, use caution not to spill or let any of the coolant drip on or near the electronics.

  • Page 52: Inspect The Lamp

    1. Brush most of the dust off with a camelhair brush or use a dust-free blower. 2. Wrap a lens tissue around a swab and soak it in lens cleaning solution. The tissue should be damp but not dripping. D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 53: Cleaning The Lamp Reflector

    Clean the high voltage terminal and insulator to remove accumulated dust or dirt. Inspect and Clean the Airflow Interlocks The D4K35 uses two airflow interlocks; a lamp blower vane switch and an extractor vane switch. The lamp blower vane switch is located within the lamp cooling compartment. The extractor vane switch is located just inside the top duct on the projector lid.

  • Page 54: Inspect The Laminar Airflow Device (Lad)

    The LAD filter is attached to the light engine assembly handle in the light engine compartment. Inspect the LAD filter every six months. If the LAD filter is dark grey, contact Christie or your dealer for replacement. Replace the Lamp DANGER 1) Lamp replacement must be performed by a qualified service technician only.
  • Page 55 “flat” part of the anode end of the lamp facing up. WARNING! Explosion hazard - Do not apply torque to the anode end of the lamp. e. Tighten the anode and cathode set screws. D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)
  • Page 56 14. On the TPC, tap and hold the light bulb icon to ignite the lamp. 15. Run a LampLOC™ on the new lamp: a. Tap Menu > Advanced Setup > LampLOC™ Setup. b. Tap Do Auto. D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 57: Rotating The Lamp

    Never twist or bend the quartz lamp body. Use the correct wattage lamp supplied by Christie. 3) Ensure those within the vicinity of the projector are also wearing protective safety clothing. 4) Never attempt to remove the lamp when it is hot. The lamp is under pressure when hot and may explode, causing personal injury, death, or property damage.

  • Page 58: Replace The Liquid Cooling Air Filter

    “UP” label in the top position. This will assist in achieving consistent boresight alignment each time the lens is replaced. See Section 2.11 Install the Primary Lens. 7. Secure the lens with the lens locking lever (DOWN position). 8. Calibrate the lens. D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 59: Troubleshooting

    7 Troubleshooting This section provides information and procedures for resolving common projector issues. If you cannot resolve a projector issue, contact a Christie accredited service technician. Projector Does Not Power ON • Check the wall circuit breaker to see if it is ON. If there is a prob- lem with the wall circuit breaker, have a certified electrician inves- tigate any electrical problem.

  • Page 60: Lamp Suddenly Turns Off

    • Listen for a clicking noise that indicates the ballast is attempting to strike the lamp. If you do not hear a click- ing noise, there might be a problem a problem with the ballast. Contact a Christie accredited service techni- cian to resolve the issue.

  • Page 61: Touch Panel Controller (Tpc)

    • Verify the cables connecting the input device to the projector meet the minimum requirements. • Add signal amplification or conditioning if the distance between the input device and the projector exceeds 25 feet. D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 62: Display Has Suddenly Frozen

    If you have resized the image, adjust the resizing settings until the entire image is visible and centered. 7.18 The Display is Faint • Verify the input source is terminated only once. • If the input is not a video source, use a different sync tip clamp location. D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)

  • Page 63: Display Appears Compressed (Vertically Stretched)

    • Use an anamorphic lens for HDTV and anamorphic DVD input sources that have been re-sized and verti- cally stretched. 7.19 Inconsistent Picture Quality • Verify the quality of the signal from the input source. • Verify the H and V frequencies of the input source are correct. D4K35 Setup Guide 020-100855-02 Rev. 1 (09-2014)
  • Page 66 Corporate offi ces Worldwide offi ces USA – Cypress United Kingdom Eastern Europe Singapore Japan ph: 714-236-8610 ph: +44 118 977 8000 ph: +36 (0) 1 47 48 100 ph: +65 6877-8737 ph: 81-3-3599-7481 Canada – Kitchener France Middle East Beijing South Korea ph: 519-744-8005...

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