ZOLL Propaq MD Service Manual
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Service Manual
Propaq
MD
®
9650-0807-01 Rev. C

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Summary of Contents for ZOLL Propaq MD

  • Page 1 Service Manual Propaq ® 9650-0807-01 Rev. C...
  • Page 2 The issue date for the Propaq MD Service Manual (REF 9650-0807-01 Rev. C) is December, 2015. If more than 3 years have elapsed since the issue date, contact ZOLL Medical Corporation to determine if additional product information updates are available.
  • Page 3: Table Of Contents

    ......................... 5 ROPAQ VERVIEW Before You Begin the Maintenance Tests ........................6 Equipment You Need to Perform the Maintenance Tests ..................7 Accessories You Need for the Propaq MD Options Maintenance Tests ..............7 ........................8 AINTENANCE ESTS Physical Inspection of the Unit ..........................8 Operational Tests ..............................9...
  • Page 4 ......86 EMOVING THE EFIBRILLATOR OARDS AND APACITOR ODULES AUX P .................. 92 EMOVING THE OWER ONNECTOR ....................94 EMOVING THE ONNECTOR Replacement Parts Chapter 4 ............................. 97 VERVIEW Replacement Parts List ............................98 Pictures and Diagrams ............................102 www.zoll.com 9650-0807-01 Rev. C...
  • Page 5 Functional Description Chapter 5 ........................... 119 VERVIEW Circuit Distribution ..............................119 Monitor Board ..............................119 Defibrillator Pacer Module ...........................122 Printer ...................................123 Lithium Ion Battery ..............................124 Appendix A ........................... 125 VERVIEW MD E ..........126 ROPAQ LECTRICAL ARDWARE NTERCONNECT IAGRAM MD S ..........127 ROPAQ IGNAL AND OWER...
  • Page 6 ABLE OF ONTENTS www.zoll.com 9650-0807-01 Rev. C...
  • Page 7: Preface

    Propaq MD unit. Chapter 4—Replacement Parts List displays a complete list of ZOLL part numbers for field replaceable parts available for the Propaq MD unit, allowing the service person to identify and order replacement parts from ZOLL.
  • Page 8: Safety Considerations

    Do not discharge a battery pack except in a ZOLL SurePower Charging Station. Do not use the Propaq MD in the presence of flammable agents (such as gasoline), oxygen-rich atmospheres, or flammable anesthetics. Using the unit near the site of a gasoline spill may cause an explosion.
  • Page 9: Conventions

    Purchase Order for a unit with an expired warranty. • If the unit needs to be sent to ZOLL Medical Corporation, obtain a service request number (SR#) from the Technical Service representative. Return the unit in its original container to:...
  • Page 10: Technical Service For International Customers

    International Sales Department at ZOLL Medical at the above address. Tamper Proof Labels ZOLL products must be repaired by qualified individuals. The removal of the tamper proof label could result in voiding the factory warranty. Please contact the Technical Service Department if you have any questions or concerns prior to removing the label.
  • Page 11: Chapter 1 Maintenance Tests

    It is necessary to perform maintenance tests after a module is repaired to ensure that the functions of the Propaq MD unit work properly. Use the checklist at the back of this document (ZOLL Propaq Maintenance Tests Checklist) to record your results of the maintenance tests.
  • Page 12: Before You Begin The Maintenance Tests

    HAPTER AINTENANCE ESTS This chapter describes the following maintenance tests: 1.0 Physical Inspection of the Unit • 2.0 Operational TestsOperational Tests • 3.0 Leads Test • 4.0 Heart Rate Display Test • 5.0 Heart Rate Alarm Test • 6.0 Power Supply Test •...
  • Page 13: Equipment You Need To Perform The Maintenance Tests

    Agilent E3633A Power Supply (12V rated for 10A) • Agilent 34401 Digital Multi-meter • Accessories You Need for the Propaq MD Options Maintenance Tests 3-lead, 5-lead and 12-lead ECG cables. (12-lead cable needed if 12-lead option is • installed.) Dual lumen NIBP hose •...
  • Page 14: Maintenance Tests

    1.13 Are all bend/strain reliefs undamaged and free of excessive cable wear? 1.14 Battery Is the Propaq MD battery fully charged? 1.15 Is the battery seated in the battery well correctly? 1.16 Is battery housing free of cracks and damage? 1.17 Are connectors free of damage and excessive wear?
  • Page 15: Operational Tests

    Maintenance Tests 2.0 Operational Tests The Propaq MD unit comes equipped with routine operational tests that can be performed periodically. With the exception of the Physical Inspection of the Unit test, these tests contain instructions within them that provide guidance during the tests.
  • Page 16 HAPTER AINTENANCE ESTS 2.1 Keypad Test This test checks all the front panel buttons on the unit to make sure they are working correctly. Follow the instructions and use the navigation keys to move around the display and make selections. Note: To exit screen after test is complete, press the “Enter”...
  • Page 17 Follow the instructions and use the navigation keys to move around the display and make selections. 2.4 RFU Indicator Test This test checks the Ready For Use Indicator on the unit to make sure it is working correctly. Follow the instructions shown on the display. 9650-0807-01 Rev. C ZOLL Propaq MD Service Manual...
  • Page 18 HAPTER AINTENANCE ESTS 2.5 Audio Test This test checks the audio tones on the unit to make sure they are working correctly. Follow the instructions and use the navigation keys to move around the display and make selections. 2.6 Printer Test This test checks the printer to make sure it is working correctly.
  • Page 19 2.8 Fan Test This test checks the fan in the unit to make sure it is working correctly. Follow the instructions and use the navigation keys to move around the display and make selections. 9650-0807-01 Rev. C ZOLL Propaq MD Service Manual...
  • Page 20 2.9 USB Test (Optional) Note: Before starting this test, contact the ZOLL Technical Service Department to obtain a test file, or create a file (see instructions below). Once you have obtained a copy, save it on a USB thumb drive.
  • Page 21: Leads Test

    Test each cable separately. Connect the lead wires appropriate for each test to the Fluke Impulse 7000DP Analyzer Test Setup equivalent, then connect the ECG cable to the Propaq MD unit. Do this... Observe this... Pass/Fail 3.1 Turn on the Propaq unit.
  • Page 22: Heart Rate Display Test

    HAPTER AINTENANCE ESTS 4.0 Heart Rate Display Test Fluke Impulse 7000DP Analyzer Equipment ECG Cable (3-lead, 5-lead or 12-lead) Press Lead quick access key until II displays. Test Setup Connect the ECG leads to the ECG studs on Analyzer. Do this... Observe this...
  • Page 23: Heart Rate Alarm Test

    5.10 Set the simulator to 120 BPM. 5.11 Alarm is enabled. The alarm suspend On the Propaq unit, press key flashes. The alarm suspension timer disappears. 9650-0807-01 Rev. C ZOLL Propaq MD Service Manual...
  • Page 24 HAPTER AINTENANCE ESTS Do this... Observe this... Pass/Fail 5.12 Set simulator to 160 BPM or higher. Heart Rate Value is highlighted and the alarm tone sounds. The HR/PR HIGH ALARM message displays. 5.13 On the Propaq unit, press Alarm is suspended for 90 seconds. The alarm suspension timer appears Alarm Silence/Reset button in black.
  • Page 25: Power Supply Test

    Press the I Measure switch on the Verify that the reading on the digital Battery Current Test Fixture. multi-meter is between 0.583mA-0.770mA. Turn on the Propaq unit, and wait about ten seconds until the power has stabilized. 9650-0807-01 Rev. C ZOLL Propaq MD Service Manual...
  • Page 26 HAPTER AINTENANCE ESTS Do this... Observe this... Pass/Fail Ensure that the unit is in the following configuration: Brightness ( ) set to color display. Display brightness is set to the factory default setting 70%(in SetUp>Display\Volume>Displ Ensure that no parameters are active/running.
  • Page 27: Leakage Current Test

    Mains on Applied Part Normal Single Fault Single Fault             Normal Single Fault     Earth Leakage 2500 5000 9650-0807-01 Rev. C ZOLL Propaq MD Service Manual...
  • Page 28: Shock Test

    HAPTER AINTENANCE ESTS 8.0 Shock Test WARNING! Take the necessary precautions to guard against shock or injury before you start conducting the defibrillator tests. Keep hands and all other objects clear of the multi-function cable connections and defibrillator analyzer when discharging the defibrillator. Before you discharge the defibrillator, warn everyone near the equipment to STAND CLEAR.
  • Page 29 8.25 When the Propaq unit is charged, start the Verify that after 50 seconds the stop watch. tone changes and within 10 seconds the unit does an internal discharge and displays DISARMED TIMEOUT. 9650-0807-01 Rev. C ZOLL Propaq MD Service Manual...
  • Page 30 HAPTER AINTENANCE ESTS Do This... Observe This... Pass/Fail 8.26 Turn off the Propaq unit. Delivered Energy at 200J Defibrillator Setting into a Range of Loads Load Selected Energy 25 50 75 100 125 150 175 Accuracy* ±15% 50 J 35 J 54 J 59 J 61 J...
  • Page 31: Advisory Test

    On the Propaq unit, press the Shock button. Verify that the shock count is displayed at the top of the screen. On the Analyzer, select NSR (normal sinus The Propaq unit displays: rhythm), then press the Analyze button. ANALYZING NO SHOCK ADVISED 9650-0807-01 Rev. C ZOLL Propaq MD Service Manual...
  • Page 32: Synchronized Cardioversion Test

    HAPTER AINTENANCE ESTS 10.0 Synchronized Cardioversion Test Fluke Impulse 7000DP Analyzer (or equivalent) Equipment Connect the cable to the defibrillator analyzer. Test Setup Select Sync mode on analyzer. Input 1mV ECG signal at 60 BPM. Do this... Observe this... Pass/Fail 10.1 Verify that the Propaq unit is turned on and the lead is selected.
  • Page 33: Pacer Test

    11.9 On the Impulse 7000 DP Analyzer, •Pacer Rate PPM record the following: (162ppm-198ppm) •pulse rate •Pacer amplitude output (133mA-147mA) •pacer amplitude output •Pacer pulse width (38ms to 42ms) •pacer pulse width 11.10 Select Turn Pacer Off. 9650-0807-01 Rev. C ZOLL Propaq MD Service Manual...
  • Page 34: Printer Test

    HAPTER AINTENANCE ESTS 12.0 Printer Test None Equipment Do this... Observe this... Pass/Fail 12.1 On the Propaq unit, verify that paper is installed. 12.2 Print quick access key ( Press the to start the recorder. Note: If the printer fails to start, check setup for printer=yes.
  • Page 35: Treatment Report Test

    Verify that a green check mark displays next to the file. 13.10 Select Print Treatment Summary. Verify that the recorder prints out the defib event and the code marker snapshot. 13.11 Turn off the Propaq unit. 9650-0807-01 Rev. C ZOLL Propaq MD Service Manual...
  • Page 36: Spo2 Test (For Spo 2 Feature Without Spco And Spmet)

    HAPTER AINTENANCE ESTS 14.0 SpO Test (for SpO feature without SpCO and SpMet) Note: Perform this test if your unit has SpO only. See the following procedure to test units with SpO , SpCO, and SpMet. ® ® Fluke Index 2 SpO Simulator (or equivalent), Masimo Rainbow finger probe...
  • Page 37: Spo2, Spco, And Spmet Tes (For Spo 2 Feature With Spco, Or Spco And Spmet)

    SpCO numeric displays an SpCO value between 12.8 and 20.8. SpMet numeric displays an SpMet value between 5.2 and 9.2. Verify that the displayed pulse rate reads between 222.7 and 236 BPM. 9650-0807-01 Rev. C ZOLL Propaq MD Service Manual...
  • Page 38 HAPTER AINTENANCE ESTS Do This... Observe This... Pass/Fail/N/A 15.5 Set the simulator to 95% and 230 Verify that after a brief period of initialization, BPM. numeric displays an value between 91.3% and 98.8%. SpCO numeric displays an SpCO value between 0.0 and 7.5. SpMet numeric displays an SpMet...
  • Page 39: Etco2 Calibration (Required For Annual Calibration)

    CALIBRATION GAS CAN BE REMOVED. When the calibration is complete, the • status in the CO Calibration control panel displays: CALIBRATION DONE-OK The calibration date will be updated upon exiting the CO Test control panel. 9650-0807-01 Rev. C ZOLL Propaq MD Service Manual...
  • Page 40: Etco2 Calibration Check

    HAPTER AINTENANCE ESTS 17.0 EtCO Calibration Check 5% CO calibration gas cylinder with CO sample line (kit available from Scott Medical Equipment Products, PN 4653ORF-BD) Note: If you have previously run the CO2 Calibration procedure, start at step 3. Do This... Observe This...
  • Page 41: Etco2 Test

    Press the CO quick access key activate the CO trace. 18.3 On Propaq unit, gently blow into the The CO waveform changes on the airway adapter set while observing the display. display. 9650-0807-01 Rev. C ZOLL Propaq MD Service Manual...
  • Page 42: Ibp Test

    HAPTER AINTENANCE ESTS 19.0 IBP Test IBP Simulator (with accuracy better than +/- 1 mmHg), or equivalent Tools Needed Connect the test cables to IBP patient simulator. Setup Do This... Observe This... Pass/Fail 19.1 Connect the IBP patient simulator to the Propaq P1 channel.
  • Page 43: Nibp Calibration Check

    20.8 Verify that the primary transducer agrees Reading should be within with the reading on the NIBP simulator. 3mmHg. 20.9 Verify that the safety transducer agrees Reading should be within with the reading on the NIBP simulator. 4mmHg. 9650-0807-01 Rev. C ZOLL Propaq MD Service Manual...
  • Page 44 HAPTER AINTENANCE ESTS Do This... Observe This... Pass/Fail 20.10 From the NIBP Test control panel, select Open Valve to release the pressure. 20.11 From the Propaq NIBP Test control panel, use the navigation keys to select: Close Valve • Turn Pump On •...
  • Page 45 Note: This will reset the date. Nothing displays on the screen. 20.26 Press twice and select Diagnostic>NIBP>Calibration Info. Verify that the last NIBP Cal date is today’s date. 20.27 Exit out of the Supervisor menu. 9650-0807-01 Rev. C ZOLL Propaq MD Service Manual...
  • Page 46: Nibp Leak Test

    HAPTER AINTENANCE ESTS 21.0 NIBP Leak Test Dual lumen NIBP hose, stop watch, NIBP simulator Equipment Do This... Observe This... Pass/Fail 21.1 Turn on the Propaq unit. Note: If the unit is in AED mode, press the Manual quick access key to go into manual mode.
  • Page 47: Deflation Test

    22.4 Use the navigation keys to select Open Valve and immediately start the timer. 22.5 Stop the timer as soon as pressure drops The pressure should drop within 10 below 15 mmHg. seconds. 9650-0807-01 Rev. C ZOLL Propaq MD Service Manual...
  • Page 48: Inflation Test

    HAPTER AINTENANCE ESTS 23.0 Inflation Test Dual lumen NIBP hose, stop watch, NIBP simulator Equipment Do This... Observe This... Pass/Fail 23.1 Verify that the pressure reported by the NIBP Test control panel or the external pressure standard system is less than 5 mmHg.
  • Page 49: Nibp Test

    24.6 Set the simulator to the 200/150 simulator preset. 24.7 Take a manual reading. Confirm that the NIBP measurement reported is within +/- 10 mmHg of the expected simulator performance. 24.8 Disconnect hose. 9650-0807-01 Rev. C ZOLL Propaq MD Service Manual...
  • Page 50: Temperature Test

    HAPTER AINTENANCE ESTS 25.0 Temperature Test IBP Temperature Simulator (or equivalent) Equipment Do this... Observe This... Pass/Fail 25.1 Connect the temperature simulator to the Propaq T1 channel. 25.2 On the IBP Temp Simulator, Select 98.6 The displayed temperature value is Degree F (36 Degree C) or a setting as close within 1.0 F or 0.5 C of the as possible as your simulator allows.
  • Page 51: Wi-Fi Test (Optional)

    Wi-Fi Access Point and select the in the Selected Access Point field. profile name you created in step 2. 26.4 Press Verify that the wireless icon turns to exit the menu. green. 9650-0807-01 Rev. C ZOLL Propaq MD Service Manual...
  • Page 52 HAPTER AINTENANCE ESTS Do This... Observe This... Pass/Fail 26.5 On the Propaq unit, do the following to test at 5.0GHz: Press the More ( ) then the Setup • ) quick access keys. Use the navigation keys to select • Supervisor>Communications.
  • Page 53: Chapter 2 Troubleshooting

    Propaq MD Error Messages The following is a list of the Propaq MD error messages that may appear on your display. The “Technical Action” column describes what you as a technician can do to correct the situation. 9650-0807-01 Rev. C...
  • Page 54 Technical Action ALARM SILENCE SHORT Alarm Silence/Reset key is Replace the front panel. stuck. BLUETOOTH PHONE The Propaq MD unit was To correct the problem, UNAVAILABLE unable to establish a Wide verify the following: Area Network connection. The Bluetooth device is •...
  • Page 55 Propaq MD Error Messages Error Message Explanation Technical Action CHECK COMM A configuration error To correct the problem, CONFIGURATION prevented successful verify the following: communication. The reports • configuration contains valid values for the Server, Port, Customer ID, and Password fields.
  • Page 56 HAPTER ROUBLESHOOTING Error Message Explanation Technical Action CO2 GAS INPUT inlet blocked. ® Replace FilterLine . If OCCLUSION problem persists, check for inlet occlusion. If problem still persists, replace the CO module. CO2 MAINTENANCE Periodic maintenance Replace CO module soon. REMINDER reminder.
  • Page 57 Propaq MD Error Messages Error Message Explanation Technical Action DEFIB FIRE FAILURE High impedance or low Replace pads. If problem impedance (short). persists, check internal connections. If problem still persists, replace the defibrillator board module. DEFIB LOW BATTERY Battery is too low to charge Charge the battery.
  • Page 58 HAPTER ROUBLESHOOTING Error Message Explanation Technical Action HW SHUTDOWN Voltage threshold exceeded Charge the battery. the minimum working threshold of the device. There is no warning. IBP DEVICE FAILURE IBP software detected a Replace the main board. problem with the IBP data that is most likely a hardware issue.
  • Page 59 Propaq MD Error Messages Error Message Explanation Technical Action NIBP AIR LEAK Major air leak or could not Attempt to identify reach target pressure. problems with the hose and/or cuff by doing the following: Check the hose • connection to the device.
  • Page 60 HAPTER ROUBLESHOOTING Error Message Explanation Technical Action NIBP KINKED HOSE The cuff inflation was too Check the external NIBP rapid. There may be kinked hose for kinks. If problem tubing or another air persists, check the routing obstruction. of the NIBP tubing inside the device.
  • Page 61 Propaq MD Error Messages Error Message Explanation Technical Action NIBP TEMP OUT OF Module temperature is out of Move the device to a cooler RANGE its specified operating range. or warmer environment. NIBP WEAK PULSE Too few pulses are detected Tighten the cuff and ensure during the reading attempt.
  • Page 62 Technical Action SERVER The reports server rejected To correct the problem, AUTHENTICATION FAILED the conncetion request from verify the following: the Propaq MD device. The customer ID and • password are correctly entered in the reports configuration. (The password is case sensitive.)
  • Page 63 Communications setup menu. The ZOLL server is • configured correctly. Your cellular device is • configured correctly. The Propaq MD unit is • within range of the wireless server. WAN CONNECTION The Propaq MD unit was To correct the problem, UNAVAILABLE...
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  • Page 65: Chapter 3 Disassembly Procedures

    Chapter 3 Disassembly Procedures Overview This chapter provides instructions on how to disassemble and reassemble the Propaq MD unit, and includes the following sections: Required Equipment • Safety Precautions • Modules • Handle Disassembly • Printer Disassembly • Main Unit Disassembly •...
  • Page 66: Safety Precautions

    You must remove the wrist strap when you discharge high voltage or when you are working on energized equipment. Modules The Propaq MD unit contains the following ten (10) modules or assemblies: Printer •...
  • Page 67: Removing The Handle

    Using a wooden stick, lift the screw covers off the handle in two locations. Remove four (4) screws (2 on each handle) and remove the handle. Note: During reassembly, torque screws to 8 in-lbs. 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 68: Removing The Printer Module

    HAPTER ISASSEMBLY ROCEDURES Removing the Printer Module Tools Required #1 Phillips screwdriver with torque capability • Setup This procedure should be conducted on a static mat. • Wear a wrist strap to ground during the procedure. • To reinstall the printer module, reverse the steps. Printer Disassembly Place the unit on the mat in a horizontal position.
  • Page 69 Removing the Printer Module Slowly slide the printer from the unit, being careful not to strain the cables. Disconnect the two 2 cable connectors from the printer module, and pull cables out of slot. 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 70: Disassembling The Main Unit

    HAPTER ISASSEMBLY ROCEDURES Disassembling the Main Unit Tool Required # 1 Phillips screwdriver with torque capability • Wooden stick • Kapton tape • Setup This procedure should be conducted on a static mat. • Wear a wrist strap to ground during the procedure. •...
  • Page 71 (feet down). Separate the top part of the unit by creating a small gap, and remove any screws that are in the way. 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 72 HAPTER ISASSEMBLY ROCEDURES Disconnect the battery communication cable (yellow, orange, brown, red) connector from the monitor board. Disconnect the monitor/ defibrillator flex cable and MFC cable connectors from the monitor board. Note: Be careful to pull the connector straight out. Rocking the connector or disconnecting it at an angle may result in bent pins.
  • Page 73 Use a wooden stick to release the tabs on either side of brown flex connector between the dock connector and the monitor board. Note: Release one side at a time. Separate the two parts of the unit. 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 74: Removing The Front Enclosure Module

    HAPTER ISASSEMBLY ROCEDURES Removing the Front Enclosure Module Tools Required #2 Phillips screwdriver with torque capability • Wooden stick • Setup This procedure should be conducted on a static mat. • Wear a wrist strap to ground during the procedure. •...
  • Page 75 Note: During reassembly, torque screw to 6 in-lbs. Disconnect the front panel multi-wire power/speaker cable in the area illustrated. Remove the ZIF (Zero Insertion Force) flex cable using a wooden stick. 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 76: Removing The Display Module

    HAPTER ISASSEMBLY ROCEDURES Removing the Display Module Tools Required #1 Phillips screwdriver with torque capability • 3M copper adhesive tape • 6mm socket wrench • Mid-Frame LCD Cable Routing Assembly Fixture, 9100-3028-AF (Optional) • Setup This procedure should be conducted on a static mat. •...
  • Page 77 Remove the six (6) screws from the front of the casting in the areas illustrated. Note: During reassembly, torque screws to 6 in-lbs. 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 78 HAPTER ISASSEMBLY ROCEDURES Lift the casting up while pushing down on the rubber boot that runs around the edge of the LCD screen. Remove the copper tape from the casting. Note: During reassembly, apply new copper tape for grounding. If casting is being replaced, scuff the underside of the casting where the tape is being applied, with a...
  • Page 79 Note: During reassembly, make sure that when taping the LED cable assembly to the spider frame, that the cable is clear from the display frame as shown. (The use mid-frame assembly fixture 9100-3028-AF is optional.) 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 80: Removing The E Tco2 And Nibp Modules

    HAPTER ISASSEMBLY ROCEDURES Removing the EtCO and NIBP Modules Tool Required # 1 Phillips screwdriver with torque capability • Wooden stick • Large diagonal cutters • Metal Pick • Setup This procedure should be conducted on a static mat. • Wear a wrist strap to ground during the procedure.
  • Page 81 6 in-lbs. Disconnect the EtCO sensor from side panel by using a metal pick and releasing the clips on both sides. Disconnect the exhaust tube connector from the air vent at area shown. 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 82 HAPTER ISASSEMBLY ROCEDURES Remove EtCO2 module by lifting assembly out. If necessary disconnect NIBP hoses to make it easier to pull connector through. Cut the tie wrap holding the ferrite bead. Remove three (3) screws from NIBP unit. Note: During reassembly, torque screws to 6 in-lbs.
  • Page 83 NIBP board to monitor board. Torque screws to 6 in-lbs. Note: During reassembly, put the hose on left side of fan through the middle slot, and the hose on the right through in the bottom slot. 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 84: Removing The Monitor Board And Spo 2 Modules

    HAPTER ISASSEMBLY ROCEDURES Removing the Monitor Board and SpO Modules Tool Required # 1 Phillips screwdriver with torque capability • Wooden stick • Setup This procedure should be conducted on a static mat. • Wear a wrist strap to ground during the procedure. •...
  • Page 85 Note: During reassembly, torque screws to 6 in-lbs. Turn the unit over. Remove 3 screws on the left side of the unit in the illustrated areas. Turn the unit over. 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 86 HAPTER ISASSEMBLY ROCEDURES Disconnect ECG flex cable ZIF connector from the left side. Disconnect the SpO connector. Remove the left side of the unit. 9650-0807-01 Rev. C...
  • Page 87 Removing the Monitor Board and SpO2 Modules Disconnect the IBP connector. Disconnect the USB ZIF connector. Turn the unit over. Remove the 3 screws on the right side of the unit in the illustrated areas. 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 88 HAPTER ISASSEMBLY ROCEDURES Turn the unit over. Remove the right side panel of the unit. Disconnect the LCD cable. Remove 7 screws securing monitor board, then lift board out. 9650-0807-01 Rev. C...
  • Page 89: Removing The Cp Carrier Module

    CP carrier board. Note: During reassembly, be sure to route antenna wires through slot (red circle) in the shield. Secure the shield to the board by aligning with slots on the board. 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 90 HAPTER ISASSEMBLY ROCEDURES Remove the 9-pin GPS and 2 antenna cables (gray cable J7 and black cable J6) from the CP carrier board. Turn board over, and remove the 4 screws securing the CP board to the monitor board. Note: During reassembly, torque screws to 6 in-lbs.
  • Page 91 Note: During reassembly, torque screws to 4 in-lbs. Remove 4 screws from the module and remove it. Note: During reassembly, torque screws to 4 in-lbs. 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 92: Removing The Defibrillator Boards And Capacitor Bank Modules

    HAPTER ISASSEMBLY ROCEDURES Removing the Defibrillator Boards and Capacitor Bank Modules Tools Required #1 Phillips screwdriver with torque capability • #2 Phillips screwdriver with torque capability • 26 mm open end wrench • Large diagonal cutters • 5k Ohm, 25 watt, resistor •...
  • Page 93 Remove screw in the middle of the plastic isolator (located on top of the processor board) in the area illustrated. Note: During reassembly, torque screw to 6 in-lbs. Remove the plastic isolator shield. 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 94 HAPTER ISASSEMBLY ROCEDURES WARNING! This unit may contain lethal voltages. You MUST completely discharge the high voltage capacitor before removing from unit. DO NOT SHORT THE TRERMINAL ENDS OF THE CAPACITOR. Discharge the capacitor by bleeding out the excess voltage using a resistor with values of approximately 5k Ohms, (25 watts for 10-20 seconds).
  • Page 95 Removing the Defibrillator Boards and Capacitor Bank Modules Lift up the processor board and disconnect the brown flex cable (there are two connections). Lift out the processor board. Remove the black capacitor cable by pressing the tab to release. 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 96 HAPTER ISASSEMBLY ROCEDURES Cut the tie wrap securing the Power Monitor to Pace cable (black and red coupled wire) and disconnect the cable (via the red connector) in illustrated area. Remove four (4) screws from the frame support in the areas illustrated.
  • Page 97 Note: During reassembly, match the designator on the flex cable and the ECG board. Remove two (2) screws securing the capacitor to housing, then lift capacitor out. Note: During reassembly, torque screws to 6 in-lbs. 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 98: Removing The Aux Power Connector

    HAPTER ISASSEMBLY ROCEDURES Removing the AUX Power Connector Tools Required Socket, 9100-3060-AF • Large diagonal cutters • Setup This procedure should be conducted on a static mat. • Wear a wrist strap to ground during the procedure. • Complete these procedures in the following order before performing this procedure: •...
  • Page 99 Removing the AUX Power Connector Note: During reassembly, line the white dot on connector with the arrow on the housing. Note: During reassembly, torque screws to 10 in-lbs. 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 100: Removing The Dock Connector

    HAPTER ISASSEMBLY ROCEDURES Removing the Dock Connector Tools Required #1 Phillips screwdriver with torque capability • Setup This procedure should be conducted on a static mat. • Wear a wrist strap to ground during the procedure. • Complete these procedures in the following order before performing this procedure: •...
  • Page 101 Remove tape securing the flex cable to the housing, and then peel back the ferrite that is attached to housing. Remove mounting bracket and lift the dock connector board out of the unit. 9650-0807-01 Rev. C Propaq MD Service Manual...
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  • Page 103: Chapter 4 Replacement Parts

    Chapter 4 Replacement Parts Overview This section contains a listing of the replacement parts available for the ZOLL Propaq MD devices. Replacement parts may be ordered through an authorized ZOLL distributor or directly from ZOLL Medical Corporation. The prices for parts are available from ZOLL Medical Corporation’s Technical Service Department.
  • Page 104: Replacement Parts List

    HAPTER EPLACEMENT ARTS Replacement Parts List Items numbers correspond to the parts pictures and diagrams beginning on page 102. Part Number Description Item # 705517 HANDLE,BOTTOM,OVERMOLD 705519-03 HANDLE,TOP HOOK 0162‐0263 SCR.M4-JIS.MCH.16.PNH.PHL.STL ZNC 705524-02 COVER,SCREW,HANDLE,HOOK,RIGHT 705523-02 COVER,SCREW,HANDLE,HOOK,LEFT 705510 SCR, M3, TFM, 10, PNH, PHL, STL, ZNC, PLASTIC TAPPING 705164 WASHER.FLAT.M4.4.3MM ID.7.00MM OD.0.50MM...
  • Page 105 SCR PNH PHL M3 MCH 10 STL ZNC 9302-0253-01 ASSY, FLEX CBL, BRIDGE/PACE-TO-ECG 9320-0788 SHIELD, ECG, PRIMARY SIDE 9301-0252-01 ASSY, PCB, MONITOR BOARD, 7608-000001-01 SPO2 MX-3 BOARD 9330-000570 ISOLATOR, CP MODULE, 9320-000792 BRACKET, HEAT SPREADER, 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 106 HAPTER EPLACEMENT ARTS Part Number Description Item # 9330-000568 PAD, THERMAL, 19MM X 19MM, 3027-000003 PWBA, CARRIER, C 9310-000753-99 REWORK,BRACKET, CP ANTENNA, 3027-000002 PWBA, ANTENNA, CP 9500-000690 CABLE, GPS 0500-000354 Cable Assy, RA MHF - RA MHF 36AWG 0.81mm COAXIAL115mm BLK 0500-000352 CABLE RF MICRO COAX PCB 50OHM 0.81MM DIA 150MM 9320-000791...
  • Page 107 LABEL, I/O PANEL RIGHT SIDE, TEMP/IBP, USB, 705162 LABEL, DEFIB, 9305-000708-01 LABEL, Nomenclature 9305-000707-01 LABEL, L1-PNL ECG/SPO2 MA/NIBP/ETCO2 1027-000015-01 ASSY, MASIMO LABELS, 9305-000680-01 LABEL, LOGO, 9305-000681-01 LABEL, L1-PNL ECG/SPO2 MA/NIBP/ETCO2- ORD 707740 FOOT,RUBBER,FRONT PANEL 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 108: Pictures And Diagrams

    HAPTER EPLACEMENT ARTS Pictures and Diagrams Picture 1 Picture 2 9650-0807-01 Rev. C...
  • Page 109 Overview Picture 3 Picture 4 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 110 HAPTER EPLACEMENT ARTS Picture 5 Picture 6 9650-0807-01 Rev. C...
  • Page 111 Overview Picture 7 Picture 8 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 112 HAPTER EPLACEMENT ARTS Picture 9 Picture 10 9650-0807-01 Rev. C...
  • Page 113 Overview Picture 11 Picture 12 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 114 HAPTER EPLACEMENT ARTS Picture 13 Picture 14 9650-0807-01 Rev. C...
  • Page 115 Overview Picture 15 Picture 16 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 116 HAPTER EPLACEMENT ARTS Picture 17 Picture 18 9650-0807-01 Rev. C...
  • Page 117 Overview Picture 19 Picture 20 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 118 HAPTER EPLACEMENT ARTS Picture 21 Picture 22 9650-0807-01 Rev. C...
  • Page 119 Overview Picture 23 Picture 24 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 120 HAPTER EPLACEMENT ARTS Picture 25 Picture 26 9650-0807-01 Rev. C...
  • Page 121 Overview Picture 27 Picture 28 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 122 HAPTER EPLACEMENT ARTS Picture 29 Picture 30 9650-0807-01 Rev. C...
  • Page 123 Overview Picture 31 Picture 32 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 124 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 125: Chapter 5 Functional Description

    The Propaq MD system relies on a centralized dual processor engine for its computing needs. The Main...
  • Page 126 HAPTER UNCTIONAL ESCRIPTION Main Processor (MP) The Main Processor (MP) section controls the user interface, connectivity needs, as well as data logging, printing, and general system control. It consists of the CPU, program memory Flash and SDRAM, Communication with modules/circuits: USB Client, USB Host, Debug Ports (JTAG,Serial), Storage memory for 24 hour disclosure data, Internal VGA display and interface circuit, LED indicators, Key Pad, and Audio circuit.
  • Page 127 ECG CPLD. Blood Pressure NIBP The Propaq MD NIBP circuitry resided on module that connects to the Monitor board through J32. The PP communicates to the NIBP module via a bi-directional, serial bus. The NIBP module supports both dual lumen and single lumen cuffs. The NIBP pump and valve hoses are connected to the cuff connector on the left side panel and to the filter on the rear enclosure.
  • Page 128: Defibrillator Pacer Module

    Monitor board through J31. USB Host Port Propaq MD Monitor Board incorporates one USB Host ver 1.1 port. The port uses the USB controller built into the PXA270 Main processor. Full speed of 12 Mbps and Low speed 1.5Mbps are supported.
  • Page 129: Printer

    Processor-Bridge-Pace PCB. Printer Propaq MD uses an internal thermal printer of 80 mm paper size that is built into the Defib section of the enclosure. Communications with the printer is bi-directional, serial, (Main CPU to/from printer) and complies with the software/hardware interface of the internal printer.
  • Page 130: Lithium Ion Battery

    ESCRIPTION Lithium Ion Battery The portable Propaq MD device is powered by a removable Lithium Ion battery pack. This battery pack incorporates protection circuitry and "smart battery" circuitry. The battery power is routed from the 2-pin connector on the rear of the device to J29 of the Monitor board. The Power Controller communicates to the smart circuitry on the battery through the 4 spring contacts connected to J34 on the Monitor board.
  • Page 131: Appendix A Overview

    Appendix A Overview This appendix includes the following diagrams: Propaq MD Electrical Hardware Interconnect Diagram • Propaq MD Signal and Power Interconnect Schematic • 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 132: Propaq Md Electrical Hardware Interconnect Diagram

    Propaq MD Electrical Hardware Interconnect Diagram FERRITE FERRITE P/N: 352-0027-00 P/N: 352-0027-00 FERRITE P/N: 708480 14 pin Wire crimp 14-PIN HDR J50 J115 J119 9650-0807-01 Rev. C...
  • Page 133: Propaq Md Signal And Power Interconnect Schematic

    Propaq MD Signal and Power Interconnect Schematic Propaq MD Signal and Power Interconnect Schematic 9650-0807-01 Rev. C Propaq MD Service Manual...
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  • Page 135: Appendix B Overview

    A dual lumen hose is required for FastBP.When you use FastBP, the reading is obtained during cuff inflation. StepBP StepBP is compatible with both single and dual lumen hoses.When you use StepBP, the reading is obtained during step deflation. 9650-0807-01 Rev. C Propaq MD Service Manual...
  • Page 136: Fluke Biomedical Bp Pump/Bio-Tek Instruments Bp Pump

    Fluke Biomedical BP Pump/Bio-Tek Instruments BP Pump Adult/Pediatric Mode FastBP StepBP Simulator Expected Expected Expected Expected Setting Systolic Diastolic Systolic Diastolic 200/150 120/80 80/50 Neonate Mode NeoBP Simulator Expected Expected Setting Systolic Diastolic 60/30 35/15 Fluke Biomedical BP Pump/Bio-Tek Instruments BP Pump2 Adult/Pediatric Mode FastBP StepBP...
  • Page 137: Fluke Biomedical Bp Pump/Dynatech Nevada Inc. Cufflink

    Clinical Dynamics Smart Arm Adult/Pediatric Mode FastBP StepBP Simulator Expected Expected Expected Expected Setting Systolic Diastolic Systolic Diastolic 200/150 120/80 80/50 Neonate Mode NeoBP Simulator Expected Expected Setting Systolic Diastolic 80/50 60/30 35/15 9650-0807-01 Rev. C Propaq MD Service Manual...
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  • Page 139: Maintenance Test Checklist

    Maintenance Test Checklist Overview Use the checklist on the following page to record the results of the Propaq MD unit maintenance tests, and keep it for your records. Result of Check: o No action required o Minor problems corrected o Disposable supplies replaced...
  • Page 140 ZOLL Propaq MD Maintenance Test Checklist OPERATIONAL TESTS 2.7 Battery Test 8.0 Shock Test Pass Fail Pass Fail 1.0 Physical Inspection Pass Fail 8.11 2.8 Fan Test 8.13 Pass Fail 8.15 8.17 2.9 USBTest 8.19 Pass Fail 8.21 8.23 FUNCTIONAL TESTS 8.24...
  • Page 141 ZOLL Propaq MD Maintenance Test Checklist 13.0 Treatment Report Test 17.0 EtCO Calibration Check 25.0 Temperature Test Pass Fail Pass Fail Pass Fail 13.3 25.2 17.5 13.4 17.6 26.0 Wi-Fi Test (Optional) 13.5 17.7 Pass Fail 13.8 26.1 18.0 EtCO Test 13.9...
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