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CRANKSHAFTfTRANSMISSION/KICKSTARTER
SHIFT DRUM
Check
the
shift drum grooves
[11
for wear or damage.
Measure
the
shift drum
0.0.
at
each end.
SERVICE
LIMITS
:
Left
side:
23.92 mm (0.942
In)
Right
side:
33.93 mm (1.336 In)
111
Inspect the shift drum journal [1] for abnonnal wear or
~::::::==========::::::===::::::======;
damage.
GEARJBUSHING/SHAFT
Check the gear shifter
groove (11
for abnormal wear or
' - - - - : : :
1
2-:-
J
- - -
--
-- - - - - - - ,
damage.
Check the gear dogs [21
and
teeth for abnormal wear or
lack
of lubrication.
I'J
Check the dog holes (1] for abnormal wear or lack of
;:::===============~
lubrication.
Measure the
1.0.
of
each gear.
SERVICE LIMITS
:
M2,
M3
:
C1
:
C4:
17.04
mrn
(0.671
in)
18.04
mm
(0.710
in)
20 .04 mm (0.789 In)
Check
the
C1 gear bushing
for
wear or damage.
Measure the gear bushing 0
.0
.
and
I.D.
SERVICE LIMITS
:
0
.0
.:
17.94
mm
(0.706
In)
1.0
.:
15.04
mm
(0.592
in)
Calculate the gear 10 bushing
clearance.
SERVICE
liMIT:
C1
:
0.10
mm
(0.004
In)
If ·
"
I'
""!
,
0~
.'
.
"
.
--
[1J
12-11
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Troubleshooting
