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Honda Manuals
Motorcycle
CRF110F
Service manual
Table Of Contents - Honda CRF110F Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Advertisement
Table of Contents
Symbols
4
Contents
5
General Information
7
Table Of Contents
7
Service Rules
8
Model Identification
8
Abbreviation
8
Serial Numbers
8
Labels
9
General Specifications
10
Ignition System Specifications
11
Electric Starter System Specifications
11
Fuel System Specifications
11
Lubrication System Specifications
11
Cylinder Head/Valves Specifications
12
Cylinder/Piston Specifications
12
Clutch/Gearshift Linkage Specifications
12
Alternator/Starter Clutch Specifications
13
Crankshaft/Transmission/Kickstarter Specifications
13
Front Wheel/Brake/Suspension/Steering Specifications
13
Rear Wheel/Brake/Suspension Specifications
14
Battery/Charging System Specifications
14
Standard Torque Values
15
Engine & Frame Torque Values
15
Lubrication & Seal Points
18
Cable & Harness Routing
20
Emission Control Systems
24
Source Of Emissions
24
Exhaust Emission Control System
24
Crankcase Emission Control System
24
Servicing The Honda
25
Prohibited Actions
25
Noise Emission Control System
25
Fuel Permeation Emission Control System
25
Frame/Body Panels/Exhaust System
27
Frame/Body Panels/Exhaust System Service Information
28
Frame/Body Panels/Exhaust System Torque Values
28
Frame/Body Panels/Exhaust System Troubleshooting
28
Fuel Tank Shroud Removal/Installation
29
Fuel Tank Shroud Disassembly/Assembly
29
Left Side Cover Removal/Installation
30
Left Side Cover Disassembly/Assembly
30
Seat Removal/Installation
30
Number Plate Removal/Installation
31
Front Fender Removal/Installation
31
Rear Fender Removal/Installation
31
Reflector Removal/Installation
32
Main Step Removal/Installation
32
Left Crankcase Rear Cover Removal/Installation
33
Drive Chain Cover Removal/Installation
33
Exhaust Pipe/Muffler Removal/Installation
34
Exhaust Pipe Stud Bolt
34
Exhaust Pipe Disassembly/Assembly
34
Maintenance
35
Maintenance Service Information
36
Maintenance Tools
37
Maintenance Schedule
38
Fuel Line
39
Fuel Strainer Screen
39
Throttle Operation Inspection/Adjustment
40
Throttle Limiter Activation
40
Air Cleaner
41
Crankcase Breather
41
Spark Plug Inspection
42
Valve Clearance Inspection
43
Valve Clearance Adjustment
43
Valve Clearance
43
Engine Oil Level Check
44
Engine Oil Change
44
Engine Oil Strainer Screen
45
Engine Oil Centrifugal Filter Cleaning
45
Engine Idle Speed
46
Drive Chain Slack Inspection
46
Drive Chain Adjustment
47
Drive Chain Cleaning, Inspection And Lubrication
47
Drive Chain Sprockets Inspection
48
Drive Chain Slider Inspection
49
Brake Shoe Wear
49
Front/Rear Brake Shoes
49
Brake System
49
Rear Brake
50
Clutch System
51
Sidestand
51
Front Suspension Inspection
51
Rear Suspension Inspection
52
Spark Arrester Inspection/Cleaning
52
Nuts, Bolts, Fasteners
53
Wheels/Tires
53
Steering Head Bearings
53
Recommended Tire Pressure And Tire Size
53
Ignition System
55
Ignition System Component Location
56
Ignition System Diagram
56
Ignition System Service Information
57
Ignition System Torque Value
57
Ignition System Tools
57
Ignition System Troubleshooting
58
Ignition System Inspection
59
Ignition Coil Primary Peak Voltage
59
Ignition Pulse Generator Peak Voltage
60
Ignition Timing
61
Ignition Coil Removal/Installation
62
Icm (Ignition Control Module) Removal/Installation
62
Ignition Switch Inspection
63
Ignition Switch Removal/Installation
63
Engine Stop Switch Inspection
64
Electric Starter
65
Electric Starter Component Location
66
Electric Starter System Diagram
66
Electric Starter Service Information
67
Electric Starter Torque Value
67
Electric Starter Troubleshooting
68
Starter Motor Removal/Installation
70
Starter Motor Disassembly
70
Starter Motor Inspection
71
Brush
71
Armature
71
Starter Motor Assembly
72
Starter Relay Removal/Installation
73
Starter Relay Operation Inspection
73
Starter Switch
74
Starter Relay Circuit Inspection
74
Starter Relay Continuity Inspection
74
Ground Line
74
Neutral Switch Inspection
75
Neutral Switch Removal/Installation
75
Fuel System
77
Fuel System Component Location
78
Fuel System Service Information
79
Fuel System Torque Values
79
Fuel System Tools
79
Fuel System Troubleshooting
80
Air Cleaner Housing Removal/Installation
81
Fuel Tank Removal/Installation
81
Intake Pipe Removal/Installation
82
Carburetor Removal
82
Carburetor Disassembly
83
Throttle Valve
83
Float And Jets
84
Carburetor Assembly
86
Float Level
88
Air Screw Adjustment
91
Idle Drop Procedure
91
Lubrication System
93
Lubrication System Diagram
94
Lubrication System Service Information
95
Lubrication System Troubleshooting
95
Lubrication System Torque Value
95
Oil Pump Removal/Installation
96
Oil Pump Disassembly/Assembly
96
Oil Pump Inspection
97
Cylinder Head/Valves
99
Cylinder Head/Valves Component Location
100
Cylinder Head/Valves Service Information
101
Cylinder Head/Valves Torque Values
101
Cylinder Head/Valves Tools
102
Cylinder Head/Valves Troubleshooting
103
Excessive Smoke
103
Excessive Noise
103
Rough Idle
103
Cylinder Compression Test
104
Cylinder Head Cover Removal
104
Cylinder Head Cover Installation
105
Camshaft Removal
106
Camshaft Inspection
107
Camshaft Installation
107
Camshaft Decompressor Cam
107
Cylinder Head Removal
109
Cylinder Head Disassembly
110
Rocker Arm/Shaft
110
Valve
111
Cylinder Head
112
Valve Spring
112
Valve/Valve Guide
113
Rocker Arm
116
Cylinder Head Installation
117
Valve Guide Replacement
118
Valve Guide Projection
118
Valve Seat Inspection/Refacing
119
Cam Chain Tensioner Removal
121
Cam Chain Tensioner Inspection
121
Cam Chain Tensioner Installation
122
Oil Stopper Plate Removal/Installation
123
Cylinder/Piston
125
Cylinder/Piston Component Location
126
Cylinder/Piston Service Information
127
Cylinder/Piston Troubleshooting
127
Cylinder/Piston Torque Values
127
Cylinder Removal
128
Piston Removal
128
Cylinder Inspection
129
Piston/Piston Ring Inspection
130
Cylinder Stud Bolt Replacement
131
Connecting Rod Inspection
131
Piston Installation
132
Cylinder Installation
133
Clutch/Gearshift Linkage
135
Clutch/Gearshift Linkage Component Location
136
Clutch/Gearshift Linkage Service Information
137
Clutch/Gearshift Linkage Torque Values
137
Clutch/Gearshift Linkage Troubleshooting
138
Clutch/Gearshift Linkage Tools
138
Right Crankcase Cover Removal
139
Right Crankcase Cover Disassembly
139
Kickstarter Spindle Oil Seal
140
Oil Passages
140
Right Crankcase Cover Assembly
141
Right Crankcase Cover Installation
142
Clutch Removal
143
Centrifugal Clutch Disassembly/Inspection
145
One-Way Clutch
145
Clutch Outer/Sub-Gear
146
Clutch Weight
147
Centrifugal Clutch Assembly
149
Primary Drive Gear
149
Crankshaft
149
Change Clutch Disassembly
153
Change Clutch Inspection
153
Clutch Lifter Bearing
153
Clutch Spring
154
Clutch Center
154
Clutch Disc
154
Clutch Plate
154
Clutch Outer/Clutch Outer Guide
155
Mainshaft
155
Change Clutch Assembly
156
Gearshift Linkage Removal
160
Gearshift Linkage Inspection
162
Alternator/Starter Clutch
165
Alternator/Starter Clutch Component Location
166
Alternator/Starter Clutch Service Information
167
Alternator/Starter Clutch Torque Values
167
Alternator/Starter Clutch Tools
167
Left Crankcase Cover Removal
168
Left Crankcase Cover Installation
168
Stator Removal/Installation
169
Flywheel/Starter Clutch Removal
169
Starter Clutch Disassembly
170
Starter Clutch Inspection
171
Starter Clutch Assembly
172
Starter Clutch Installation
173
Crankshaft/Transmission/Kickstarter
175
Crankshaft/Transmission/Kickstarter Component Location
176
Crankshaft/Transmission/Kickstarter Service Information
177
Crankshaft/Transmission/Kickstarter Torque Value
177
Crankshaft/Transmission/Kickstarter Tools
178
Crankshaft/Transmission/Kickstarter Troubleshooting
179
Hard To Shift
179
Transmission Jumps Out Of Gear
179
Crankcase Operation
180
Crankshaft Removal
181
Crankshaft Inspection
181
Radial Clearance
182
Crankshaft Bearing Replacement
183
Crankshaft Installation
183
Transmission Removal
183
Transmission Disassembly
184
Transmission Inspection
184
Shift Fork
184
Shift Drum
185
Gear/Bushing/Shaft
185
Transmission Assembly
186
Transmission Bearing
186
Transmission Bearing Replacement
188
Cam Chain Guide Sprocket Removal
190
Crankcase Assembly
191
Cam Chain Guide Sprocket Inspection
191
Cam Chain Guide Sprocket Installation
191
Kickstarter Removal
193
Kickstarter Disassembly/Inspection
193
Kickstarter Inspection
194
Kickstarter Assembly
195
Kickstarter Installation
197
Engine Removal/Installation
199
Engine Removal/Installation Component Location
200
Engine Removal/Installation Service Information
201
Engine Removal/Installation Specifications
201
Engine Removal/Installation Torque Values
201
Engine Removal
202
Engine Installation
203
Front Wheel/Brake/Suspension/Steering
205
Front Wheel/Brake/Suspension/Steering Component Location
206
Front Wheel/Brake/Suspension/Steering Service Information
207
Front Wheel/Brake/Suspension/Steering Torque Values
207
Front Wheel/Brake/Suspension/Steering Tools
208
Front Wheel/Brake/Suspension/Steering Troubleshooting
209
Hard Steering
209
Steers To One Side Or Does Not Track Straight
209
Front Wheel Wobbling
209
Handlebar Removal
210
Handlebar Installation
211
Front Wheel Removal
213
Front Wheel Inspection
214
Axle Runout
214
Wheel Rim
214
Front Wheel Disassembly
215
Wheel Bearing
215
Front Wheel Assembly
216
Wheel Center Adjustment
216
Front Brake Removal
218
Front Brake Inspection
218
Front Brake Disassembly
219
Fork
222
Fork Spring Inspection
225
Fork Pipe/Fork Slider/Piston Inspection
225
Fork Pipe Bushing/Back-Up Ring
225
Fork Fluid Level
228
Recommended Fork Fluid
228
Steering Stem Removal
230
Bearing Race Placement
231
Rear Wheel/Brake/Suspension
235
Rear Wheel/Brake/Suspension Component Location
236
Rear Wheel/Brake/Suspension Service Information
237
Rear Wheel/Brake/Suspension Torque Values
237
Rear Wheel/Brake/Suspension Tools
238
Rear Wheel/Brake/Suspension Troubleshooting
239
Rear Wheel Removal
240
Rear Wheel Inspection
241
Rear Wheel Disassembly
241
Axle
241
Wheel Rim Runout
241
Rear Wheel Assembly
242
Wheel Bearing Removal
242
Wheel Bearing Installation
242
Rear Wheel Installation
243
Brake Pedal Removal
244
Rear Brake Inspection
244
Brake Panel Disassembly
245
Brake Panel Assembly
246
Brake Pedal Removal/Disassembly
247
Brake Pedal Assembly/Installation
248
Shock Absorber Removal
249
Shock Absorber Inspection
249
Shock Absorber Disposal Procedure
250
Swingarm Removal
250
Rear Wheel
250
Swingarm Inspection
251
Swingarm Installation
251
Battery/Charging System
253
Battery/Charging System Component Location
254
Battery/Charging System Diagram
254
Battery/Charging System Service Information
255
Battery Charging
255
Battery Testing
255
Battery/Charging System Tools
256
Battery/Charging System Troubleshooting
257
Battery Is Damaged Or Weak
257
Battery Removal/Installation
258
Battery Voltage Inspection
258
Charging System Inspection
259
Current Leakage Inspection
259
Charging Voltage Inspection
259
Regulator/Rectifier System Inspection
260
Regulator/Rectifier Removal/Installation
260
Alternator Charging Coil Inspection
260
Wiring Diagram
261
Index
263
Previous
Page
1
...
264
265
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Table of Contents
Troubleshooting
Frame/Body Panels/Exhaust System Service Information
28
Ignition System Troubleshooting
58
Electric Starter Troubleshooting
68
Fuel System Troubleshooting
80
Lubrication System Service Information
95
Cylinder Head/Valves Troubleshooting
103
Cylinder/Piston Service Information
127
Clutch/Gearshift Linkage Troubleshooting
138
Crankshaft/Transmission/Kickstarter Troubleshooting
179
Front Wheel/Brake/Suspension/Steering Troubleshooting
209
Rear Wheel/Brake/Suspension Troubleshooting
239
Battery/Charging System Troubleshooting
257
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