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Cylinder liner shim
Insert a shim between the cylinder liner and the
crankcase.
NOTE! Select the shim that achieves the largest pro-
trusion within the assembly standard range.
Replace cylinder liners
1. Use the Cylinder liner remover to remove the cyl-
inder liner from the crankcase.
2. Coat the O-rings with engine oil to prevent twist-
ing and attach them to the new cylinder liner.
A – black o-ring
B – red o-ring
Carefully insert the liner into the bore of the
crankcase.
3. Lightly tap liner on the top with the installer so it
rests on its flange on the counterbore in the
crankcase. After seating the liner, tap on it sever-
al times more to secure the proper seating.
IMPORTANT! After installing the liners on all
bores, test the liner fitting for water tightness by
applying water under pressure.
NOTE! Check all liners to be sure its protrusion is
within assembly standards.
Group 21 Engine Body
97
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