Volvo Penta D65A MT Manuals

Manuals and User Guides for Volvo Penta D65A MT. We have 1 Volvo Penta D65A MT manual available for free PDF download: Workshop Manual

Volvo Penta D65A MT Workshop Manual

Volvo Penta D65A MT Workshop Manual (216 pages)

Brand: Volvo Penta | Category: Engine | Size: 7.56 MB

Table of Contents

Table of Contents
3
Safety Information

5
- Warning Labels
  8
General Information

10
- Repair Instructions
  11
- How to Use this Manual
  12
- Disassembly and Reassembly
  13
- Presentation
  16
- Identification Numbers
  18
- Specifications
  19
  - Cooling System
    20
  - Oil System
    20
  - Electrical System
    21
- Maintenance Standards Table
  22
  - Valve Springs
    23
  - Connecting Rods
    25
  - Piston Rings
    25
  - Connecting Rod Bearings
    26
  - Timing Gears
    28
  - Main Bearing
    30
  - Inlet and Exhaust System
    31
  - Lubrication System
    33
  - Fuel Injector
    36
  - Injection Pump
    36
  - Electric System
    38
- Tightening Torques
  40
  - Standard Bolts and Nuts
    44
  - Standard Eyebolts
    44
  - Standard Union Nuts
    45
- Sealants and Lubricants Table
  46
Special Tools

47
Determination of Overhaul Timing

50
Adjustments and Benchtesting

51
- Fuel System Bleeding
  54
- Fuel Injection Timing
  56
Engine Auxiliaries Removal

61
Engine Auxiliaries Installation

73
Group 21:Engine Body

77
- Cylinder Heads and Valve Mechanism
  77
  - Disassembly
    77
  - Inspection and Repair
    80
  - Reassembly
    87
- Cylinder Liners, Pistons and Connecting Rods
  91
  - Disassembly
    91
  - Inspection and Repair
    95
  - Reassembly
    104
- Viscous Damper and Front Gears
  108
  - Disassembly
    108
  - Inspection and Repair
    111
  - Reassembly
    113
- Oil Pan and Oil Strainer
  115
- Flywheel, Timing Gears, and Camshaft
  117
  - Disassembly
    117
  - Inspection and Repair
    120
  - Reassembly
    124
- Crankcase, Crankshaft and Main Bearings
  128
  - Disassembly
    128
  - Inspection and Repair
    130
  - Reassembly
    137
Group 22:Lubrication System

139
- Oil Pump and Safety Valve
  139
  - Disassembly
    139
  - Inspection
    140
  - Reassembly
    142
  - Disassembly
    143
  - Inspection
    144
  - Reassembly
    145
- Right Side Oil Cooler and Oil Thermostat
  146
  - Disassembly
    146
  - Inspection
    146
  - Reassembly
    146
Group 23:Fuel System

147
- Fuel Filters
  147
  - Disassembly
    147
  - Reassembly
    148
- Fuel Injectors
  149
  - Disassembly
    149
  - Inspection and Adjustment
    150
  - Reassembly
    152
- Fuel Injection Pump
  153
  - Disassembly
    153
  - Inspection
    157
  - Reassembly
    160
  - Adjustment of Injection Timing
    167
- Feed Pump
  169
  - Disassembly
    169
  - Reassembly
    170
  - Testing
    170
- PSG Woodward Governor and Drive
  171
  - Disassembly
    171
  - Inspection
    172
  - Reassembly
    173
Group 25:Inlet and Exhaust System

174
- Air Cooler
  174
  - Disassembly
    174
  - Inspection
    175
  - Disassembly
    177
  - Inspection
    180
  - Reassembly
    182
Group 26:Cooling System

188
- Fresh Water Pump
  188
  - Disassembly
    188
  - Inspection
    190
  - Reassembly
    191
- Thermostats
  193
- Heat Exchanger
  194
- Raw Water Pump
  195
  - Disassembly
    195
  - Inspection
    196
  - Reassembly
    197
Group 30:Electrical System

200
- Starter
  200
  - Disassembly
    200
  - Inspection and Repair
    203
  - Reassembly
    207
- Alternator
  210
  - Disassembly
    210
  - Alternator Disassembly
    210
  - Inspection and Repair
    211
  - Reassembly
    211

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