Volvo Penta D1-13 Workshop Manual
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Volvo Penta D1-13 Workshop Manual

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Group 30
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D1-13, D1-20, D1-30, D2-40

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Summary of Contents for Volvo Penta D1-13

  • Page 1 Workshop Manual Group 30 2(0) D1-13, D1-20, D1-30, D2-40...

  • Page 3: Table Of Contents

    30-0 General ....................5 30-2 Fault Tracing ..................12 General ....................... 12 Fault Codes ....................13 Cables and fuses 37-0 Wiring Diagrams ................38 Alphabetical index ..................47 References to Service Bulletins .............. 49 47704383 06-2013 © AB VOLVO PENTA...

  • Page 4: General Information

    IMPORTANT! Neglected or poorly-performed care/service and the use of spare parts not approved by Volvo Penta, will mean that AB Volvo Penta no longer guarantees that the engine conforms to the certified model. Volvo Penta accepts no responsibility for damage or costs arising as a result of failure to follow the above mentioned standards.

  • Page 5: Specifications, Electrical

    14.2 ±0.15 V without sense 14.2 ±0.30 V Max. current 115 A Power, approx. 1,630 W Suppression capacitor 2.2 μF Starter motor Power, approx. D1-13-A/B/F, D1-20-A/B/F 0.8 kW D1-30-A/B/F 1.1 kW D2-40-A/B/F 1.4 kW 47704383 06-2013 © AB VOLVO PENTA...

  • Page 6: Special Tools

    The following special tools are used when working on the engine. The tools can be ordered from AB Volvo Penta by specifying the number indicated. p0005125 p0005128 9998699 Break-out box 88890016 Break-out cable 88890074 Multimeter 47704383 06-2013 © AB VOLVO PENTA...

  • Page 7: General

    Take extreme care so that the harness terminals do not come into contact with oil, water or dirt if a connec- tor is removed from a sensor. 47704383 06-2013 © AB VOLVO PENTA...
  • Page 8 The amount of resistance that can be tolerated nected. before a fault occurs varies depending on circuit load. Starter motor Starter motor fault tracing must be assigned to an authorized marine electrical workshop with the nec- essary test equipment. 47704383 06-2013 © AB VOLVO PENTA...
  • Page 9 NOTICE! * Measured at the batteries. Turn the main switch on. P0008397 Check that the voltage between the terminals B+ and B– on the starter motor is the same as the battery voltage. 47704383 06-2013 © AB VOLVO PENTA...
  • Page 10 Removal of alternator brushes Pull back the black plastic cover. P0008398 Use a screwdriver to loosen the plastic cover above the brush holders. P0008399 Unscrew the two Torx screws that retain the two brush holders. P0008405 47704383 06-2013 © AB VOLVO PENTA...
  • Page 11 5 mm (0.2") limit has been exceeded the brush must be changed. P0008407 Installation of alternator brushes Make sure that the brushes are placed as illus- trated when installing. P0008408 47704383 06-2013 © AB VOLVO PENTA...
  • Page 12 13.8-14.6 V. 3 Check the condition of all charging system cables. 4 Regulator fault; check with another alternator. Over charge: 1 Possible regulator fault; check with another alternator. 47704383 06-2013 © AB VOLVO PENTA...
  • Page 13 Then attempt to connect the gauges again. Begin with the gauge that was dis- connected first and continue to connect the gauges that were disconnected until the indication is no longer shown. Change the gauge connected last. 47704383 06-2013 © AB VOLVO PENTA...

  • Page 14: Fault Tracing

    4 Warning indication: The ”System fault” lamp is lit if there is a short circuit, wiring break or AUX fault. In the case of faults that require immediate action by the helmsman, the alarm buzzer sounds contin- uously. 5 Not used. P0008409 47704383 06-2013 © AB VOLVO PENTA...

  • Page 15: Fault Codes

    Suitable action 1 Check the oil level in the engine and the oil quality. 2 Check that the oil filter is not blocked. Change oil filter and engine oil. 3 Check that no leakage occurs. 47704383 06-2013 © AB VOLVO PENTA...
  • Page 16 4 Check all wiring and connectors between the oil pressure switch and the MDI. 5 Check the switch by checking the engine oil pres- sure (see “Checking lubrication oil pressure” in the mechanical workshop manual for the engine). 47704383 06-2013 © AB VOLVO PENTA...
  • Page 17 Reconnect the oil pressure switch connector at the oil pressure switch. Start the engine. Wait a minute before measuring. Measurement points Nominal value 16 (battery negative) - 21 U ≈ 3,5 V (oil pressure switch sup- (switch open) ply) 47704383 06-2013 © AB VOLVO PENTA...
  • Page 18 MDI senses P0008412 a voltage close to the reference level. When the cool- ant heats up, the resistance in the thermistor falls and Engine connector the voltage drop across the thermistor changes. Coolant Temperature 47704383 06-2013 © AB VOLVO PENTA...
  • Page 19 MDI and the coolant tem- perature sensor. 9 Check the sensor. 10 Clean the heat exchanger. See “Clean the heat exchanger” in the mechanical workshop manual for the engine. 11 Change coolant pump / seawater pump. 47704383 06-2013 © AB VOLVO PENTA...
  • Page 20 (coolant temperature) Reconnect the coolant temperature sensor con- nector at the coolant temperature sensor. Measurement points Nominal value 16 (battery negative) - 21 U ≈ 2–3 V at +20°C (coolant temperature sen- (+68°F) sor) 47704383 06-2013 © AB VOLVO PENTA...
  • Page 21 16 - 20 R ≈ 51 Ω at 90°C 16 - 20 R ≈ 38 Ω at 100°C 16 - 20 R ≈ 29 Ω at 110°C 16 - 20 R ≈ 22 Ω at 120°C 47704383 06-2013 © AB VOLVO PENTA...
  • Page 22 B CAN L C CAN H Y / GR Y / GR D Power supply negative Y / W E CAN H Y / W F Power supply positive P0008422 Engine connector Connector, multilink 47704383 06-2013 © AB VOLVO PENTA...
  • Page 23 Suitable action 1 Check multlink bus and connectors between the multlink connector at the MDI and all connected optional equipment such as display, NMEA inter- face, multi sensor. 2 Try with another tachometer/optional equipment. 47704383 06-2013 © AB VOLVO PENTA...
  • Page 24 Connect 88890016 Break-out cable with 9998699 Break-out box between MDI and engine connector. Do not connect the MDI. Use 88890074 Multimeter for resistance meas- urement. Measurement points Nominal value 17 - 18 R ≈ 0,9 kΩ 47704383 06-2013 © AB VOLVO PENTA...
  • Page 25 Use 88890074 Multimeter for a AC voltage meas- urement. Move a metal object rapidly back and forwards not more than 1 mm (0.039") in front of the sen- sor. Check that the multimeter gives a reading. Install the sensor. P0008424 47704383 06-2013 © AB VOLVO PENTA...
  • Page 26 (this does not apply to the Y-split which has a different pin configuration). The resistance should be approx- imately 0 ohm. Continue through all pins in the connector. 47704383 06-2013 © AB VOLVO PENTA...
  • Page 27 • Fuel level is too low. • Fault in the fuel level sensor wiring. Suitable action 1 Check fuel level. 2 Check all wiring and connectors between the fuel level sensor and the MDI. 47704383 06-2013 © AB VOLVO PENTA...
  • Page 28 Use 88890074 Multimeter to measure the voltage between the two fuel level conductors from the MDI. The fuel level sensor shall not be connected. Measurement points Nominal value P0005110 MDI fuel level output U ≈ 5 V 47704383 06-2013 © AB VOLVO PENTA...
  • Page 29 MDI have been switched. Open circuit in the wiring between the button panel • and the MDI. Short circuit in the wiring between the button panel • and the MDI. • Defective button panel. 47704383 06-2013 © AB VOLVO PENTA...
  • Page 30 *OL = Open line NOTICE! When testing a button be sure to also push the other buttons to look for short circuits between but- tons. There shall be no electrical connection between buttons. 47704383 06-2013 © AB VOLVO PENTA...
  • Page 31 Short circuit in the wiring between the stop solenoid and the MDI. • Faulty stop solenoid. Suitable action 1 Check all wiring and connectors between the stop solenoid and the MDI. 2 Check the stop solenoid. 47704383 06-2013 © AB VOLVO PENTA...
  • Page 32 U ≈ 0,9 x battery voltage (battery negative) (solenoid activated) Disconnect the solenoid connector at the stop solenoid. Measurement points Nominal value P0008428 (solenoid disconnected) 19 (solenoid positive) - 16 (battery negative) U ≈ Battery voltage 47704383 06-2013 © AB VOLVO PENTA...
  • Page 33 Connect the power supply positive to the measurebox outlet 1 and connect the power supply negative to the measurebox outlet 2. One should notice a click in the solenoid when the sol- enoid activates. P0008429 47704383 06-2013 © AB VOLVO PENTA...
  • Page 34 When the start/preheat button is activated the MDI start relay output will change its potential from 0 volt to battery voltage to activate the starter solenoid at the starter motor. 47704383 06-2013 © AB VOLVO PENTA...
  • Page 35 Faulty preheat relay inside the MDI unit (not replace- able). Suitable action 1 Check the wiring and connections between the MDI and the glowing plugs via the conductor rail. 2 Try with another MDI unit. 47704383 06-2013 © AB VOLVO PENTA...
  • Page 36 U ≈ 0 V (start/crank button acti- P R E H E A B A T vated) S T A MDI starter relay output - battery negative U ≈ Battery voltage P0008430 47704383 06-2013 © AB VOLVO PENTA...
  • Page 37 MDI preheat output - bat- S T A tery negative U ≈ Battery voltage Also do the above measurement at the glowing plugs to verify that there is no open circuit to the glowing plugs. P0008431 47704383 06-2013 © AB VOLVO PENTA...
  • Page 38 3 Check the conditions of all cables in the charging system. 4 Check that the alternator recieves correct excitation voltage/current. 5 Check the brushes length and condition. 6 Try another alternator. 47704383 06-2013 © AB VOLVO PENTA...
  • Page 39 9998699 Break-out box between the MDI and the engine connector. Use 88890074 Multimeter for voltage measure- ment. Turn the main switch on. Measurement points Nominal value 16 - 22 U ≈ Battery voltage P0008432 47704383 06-2013 © AB VOLVO PENTA...

  • Page 40: Wiring Diagrams

    37-0 Wiring Diagrams 37-0 Wiring Diagrams Engine D1-13 A, D1-20 A, D1-30 A, D2-40 A 4 16 12 13 11 15 10 14 5 33Ω/9W R 2.5 R 2.5 R/Y 2.5 R 2.5 R 2.5 SB 16 B – R 16...
  • Page 41 11 Start Relay Cable areas not specified = 1.5 mm 12 Glowplug relay Cables shown with broken lines are not supplied by Volvo Penta. 13 Charge sensing resistor, 33 Ohm/9W 14 Engine rpm sensor 47704383 06-2013 © AB VOLVO PENTA...
  • Page 42 37-0 Wiring Diagrams Instrument Panel, alternative “A” * * (without key switch) D1-13 A, D1-20 A, D1-30 A, D2-40 A x100 r/min GLOW SB 1,0 POWER ALARM TEST ON/OFF SB 1,0 START R/BL 1,0 R/BL 1,0 SB 1,0 RPM/h R/BL 1,0...
  • Page 43 9 Start button 10 Press switch. Instrument panel On/Off 11 Connector for connecting neutral position switch (extra equip.) 12 Semiconductor diode 13 Alarm 14 Toggle switch. Glow – Alarm test / Acknowledge 15 16-pin connection 47704383 06-2013 © AB VOLVO PENTA...
  • Page 44 37-0 Wiring Diagrams Instrument Panel, alternative “B” * * (with key switch) D1-13 A, D1-20 A, D1-30 A, D2-40 A x100 r/min ALARM TEST INSTR LIGHT R/BL RPM/h TEMP BAT GLOW R/BL W/SB R/BL P0008158 47704383 06-2013 © AB VOLVO PENTA...
  • Page 45 VO = Violet (extra equip.) GR = Gray W = White 14 16-pin connection OR = Orange Y = Yellow Cable cross section in mm is indicated after the color code in the wiring diagram. 47704383 06-2013 © AB VOLVO PENTA...
  • Page 46 37-0 Wiring Diagrams D1-13 B/F, D1-20 B/F, D1-30 B/F, D2-40 B/F CONN. C 111213 3 1 4 1 4 6 3 2 5 7 8 LBN 1,5 GN 1,5 GN/SB 1,5 GR 1,5 GR/SB 1,5 R/BL 1,5 SB 1,5 W/BL 1,5...
  • Page 47 4 Multilink negative supply 4 Stop solenoid valve 5 Start / preheat 5 CAN H 5 Coolant temperature sensor 6 Buzzer 6 Multilink voltage supply 6 Oil pressure monitor 7 Magnetization 8 Not used 47704383 06-2013 © AB VOLVO PENTA...

  • Page 49: Alphabetical Index

    General............. 2, 5, 12 Group 30: Electrical System........3 Multilink fault............. 20 Oil pressure (engine) warning........13 Repair Instructions............. 5 Special Service Tools..........4 Specifications, Electrical..........3 Start/preheat warning..........32 Stop solenoid fault............ 29 Wiring Diagrams............38 47704383 06-2013 © AB VOLVO PENTA...

  • Page 51: References To Service Bulletins

    References to Service Bulletins Group No. Date Refers to ..........................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................
  • Page 53 English. From: ...................................................................... Concerns publication: .............................. Publication No.: ............Date of issue: ..............Proposal/Motivation: ........................................................................................................................................................................................................................................................................................................................Date: ............. Name: ............AB Volvo Penta Service Communication Dept. CB22000 SE-405 08 Gothenburg Sweden...

This manual is also suitable for:

D1-20D1-30D2-40

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