Volvo Penta D65A MS Workshop Manual page 102

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Group 21 Engine Body
102
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Inspecting connecting rod large-end bearings
Inspect each bearing shell for flaking, scratching, sei-
zure, pitting, and other defects. If any defects are
found, replace the shell.
Measuring connecting rod end play
Install the connecting rod to its crank pin, then tighten
its cap bolts to the specified torque. Use feeler gaug-
es to measure the end play. If the end play exceeds
the service limit, replace the connecting rod.
Connecting rod end play*, mm [in]
Nominal value ........... 60 x 2 [2.36 x 2]
Standard clearance ... 0.4 to 0.9 [0.016 to 0.035]
Service limit .............. 1.4 [0.055]
* Axial play over crankpin
Weight difference of connecting rods in an engine
When replacing connecting rods, make sure that the
weight difference of connecting rods in an engine is
within the assembly standards below.
Weight difference of connecting rods, g [oz]
Assembly standard ... +/- 30 [+/-1.06]
Big end bore diameter
Measure the connecting rod big-end bore diameter in
directions 3, 4 and 5 and at front and rear positions 1
and 2, as shown in the drawing. To obtain the round-
ness value, subtract the smallest measured value
from the largest measured value. If the diameter ex-
ceeds the servi
Big end bore diameter, mm [in]
Nominal value ........... Ø131 [5.16]
Assembly standard ... 131.000–131.025 [5.15747–5.15845]
Service limit .............. 131.050 [5.15944]
Service limit* ............. 0.100 [0.0039]
*Roundness

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