Transmission Bearing Replacement - Honda 86-87 TA200 FATCAT Service Manual

CRANKCASE/CRANKSHAFT/TRANSMISSION
Check the gear dogs. dog hotes and teeth for abnormal wear,
or lack of lubrication.
Measure the 1.0. of each gear.
SERVICE LIMITS : M4, M5 23.04
mm
(0.907
in)
C2, C3 25.04 mm (0 .986 in)
C 1 21.04 mm (0.828
in)
Measure the 1.0. and 0.0. of each gear bushing and the
countershaft collar .
SERVICE LIMITS: C1 1 .0 . 18.04 mm (0.7 10 in)
C1 0.0. 20.94 mm (0.824 in)
C2, C3 1.0 . 22 .04
mm
(0.868
in)
C2, C3 0 .0 . 24.94 mm (0.982 in)
M4 1 .0 . 20 .04
mm
(0 .789
in)
M4, MS 0.0 . 22.94
mm
(0.903 inl
Countershaft collar 1.0.
22 .04
mm
(0.868 inl
Calculate the gear-ta-bushing clearance.
SERVICE LIMIT : 0. 10 mm (O .004 in
)
Measure the 0.0 . 01 the mainshaft and countershaft.
SERVICE LIMITS: 8t M4 19.94 mm
(0.785
InJ
8t Cl 17 .95 mm (0.707 inl
8t C2, C3 21.94 mm 10.864 inl
Countershaft coller 2 1.94 mm
(0.864
inl
Calculate the gear bushing-to-shaft clearance .
SERVICE LIMIT :
0 .10
mm
(0.004
inl
Calculate the gear·lo·shaft clearance.
SERVICE LIMIT : 0 . 10 mm {0.004 inl
Check the transmiSSion bearings for excessive play or damage
and replace necessary.
BEARING REPLACEMENT
Turn the inner ra ce of each bearing with your finger.
The bearings should turn smoothly and quietly.
Also check that the bearing outer race fits tightly in the c rank -
case.
Remove and discard the bearings if the races do not turn
smoothly, quietly, or if they fit loosely in the crankcase.
NOTE
• Replace the transmission bearings in pairs.
10-6
tl)M5
/
/
111 MAINSIHAF'T
(21 COLLAR
I
I
I I
C2
I
C3
C1
I
(3) COUNTEASHAFT