Starter Relay - Honda 86-87 TA200 FATCAT Service Manual

STARTER SYSTEM
Install a new O-ring onto the case .
Insert the commutator into the St8rter motor case.
Install the brushes into the brush holder.
Compress the brushes into their holders and slip the brush
holder over the commutator while aligning the case notch with
the brush holder tab.
Install the thrust washers onto the commutator shaft .
NOTE
Be sure the proper number and location of the thrust wash -
ers, as previouslV noted, have been placed on the shaft.
Install the front cover.
Install the rear cover white aligning the slot on the reaf cover
with the pin on the brush holder.
Install and tighten the starter motor screws.
STARTER RELAY
Depress the starter relay swit ch button with the Ignition
sWitch ON. The coil is normal if the starter relay clicks.
Check the battery starter motor cables and starter relay switch
couplers f or loose or poor connections.
Disconnect the starter relay switch coupler from the wire har-
ness.
Measure the volt age between the Yellow /Red 1+1 and Green/
Red (-) of the wire harness side coupler.
The battery voltage should appear when the ignition switch is
ON, starter switch is pushed and the transmission is shifted
into neutral.
If the battery voltage does not appear, check the ignition
switch, starter switch, neutral switch or open circuit in wire
harness .
If it is OK, check the starter relay switch as follows :
Connect an ohmmeter to the starter cable terminal.
Connect the Yellow / Red wire to a 12 V battery positive (+1 ter -
minal and Green/Red wire to the negative (-) terminal.
The relay switch is normal
If
there
IS
continui ty with the bat-
tery connected and no continuity With the battery disconnect-
ed.
16-4
(1) THRUST WASHIERS
(2) BURSH
HO'LD~~~~
(51 BUI'SH
(11 STARTER RELAY
I
(4) OHMM ETER
I CASE
(3) YELLOW/RED
(2) GREEN/ REO
(5) BATTERY