Starter Clutch Inspection; Starter Clutch Disassembly/Assembly; Flywheel Installation - Honda 86-87 TA200 FATCAT Service Manual

Check the inner and outer idle gear for wear or damage.
NOTE
• The inner starter idle gear is welded to the shaft.
STARTER CLUTC H INSPECTION
Check the rollers for excessive wear or other damage .
Temporarily install the starter driven gear and check its opera-
tion; the driven gear should turn counterclockwise and not
turn clockwise.
Replace the one-way clutch and outer, if necessary.
STARTER CLUTCH DISASSEMBLY/ASSEMBLY
Remove the bolts from the flywheel.
Remove the one·way clutch outer and one·way clutch.
Install a new one·way clutch and outer onto the flywheel.
Apply locking agent to the bolt threads and tighten the bolts.
TORGUE : 26 - 30 N·m (2.6 - 3.0
kg·m ,
19 - 22 fl·lb)
Reckeck the one·way clutch operation using the driven gear.
FLYWHEEL INSTALLATION
Install the thrust washer and needle bearing.
If the woodruff key has been removed, install it into the crank·
shaft end groove.
ALTERNATOR/STARTER CLUTCH
111 INNER ID\ GEAR
121
IDLE GEAR
(3) IDLE GEAR SHAFT
(If ONE-WAY CLUTCH
m
FLYWHEEL
(4) ONE·WA Y CLUTCH OUTER
(3) BOLTS
9-5