Clutch/Kick Starter/Gearshift Linkage Service Information; Clutch/Kick Starter/Gearshift Linkage Specifications; Clutch/Kick Starter/Gearshift Linkage Torque Values; Clutch/Kick Starter/Gearshift Linkage Tools - Honda 86-87 TA200 FATCAT Service Manual

8.
CLUTCH/KICK STARTER/GEARSHIFT LINKAGE
SERVICE INFORMATION 8- 1
TROU8LESHOOTING 8-2
RIGHT CRANKCASE COVER REMOVAL 8-3
CENTRIFUGAL CLUTC H 8-5
MANUAL CLUTCH 8-10
SERVICE INFORMATION
GENERAL
GEARSHIFT LINKAGE
KICK STARTER
RIGHT CRANKCASE COVER
INSTALLATION
8-14
8-16
8-19
• This section co .... ers the centrifugal dutch, manual clutch and gearshift linkage service. These parts can be serv iced with
the engine installed in the frame .
SPECIFICATIONS
ITEM
Centrifugal
Drum 1.0.
clutch
Weight lining thickness
Drum
bushing I.
D.
Clutch spring
After ' 86
free hight
Manual Spring free length
clutch
Disc thi ckness
Disc warpage
Plate warpage
Clutch outer guide 0.0.
Kick starter Shaft end hole
(al right crankcase )
TORQUE VALUES
Centrlfu9al clutch lock nut
Manual clutch fock nut
Gear shifter bolt
Shift drum stopper bolt
GearshIft pedal pivot bolt
Gearshift arm bolt
Footpeg bolt
Centrifugal clutch cover
TOOLS
Special
Clutch holder
Clutch puller
Clutch cen ter holder
STANDARD
116.0 - 116.2 mm 1 4 .567 - 4 .575 in)
'86 1.5 mm (0. DB in)
After '86 2.0 mm 10.08 inl
24.000 - 24.02 1
mm
(0.9449 - 0.9457
in)
--
35 .2
mm
( 1.39
in)
2.9 - 3.0 mm (0. 11 - 0.12 inl
- -
27.959 - 27.979 mm (1.1007 - 1.1015 in)
14.000 - 14.018 mm (0.5 512 - 0.5519 in)
86 - 94 N·m 18.6-9.4 kg -m, 62-68ft-lb)
76 - 84 N·m (7.6-8.4 kg-m, 55-61 ft -Ib)
10 - 14 N' m 11.0- 1.4 kg -m. 7-10 ft -Ibl
10 - 1 4 N·m 11.0- 1.4 kg -m. 7 -1 0 ft -Ibl
SERVICE LIMIT
, 16.5
mm
(4 .59
in)
1 .2
mm
10.05
in)
24.05 mm (0.947 in)
2 .65 mm (0 . 104 in)
34.5 mm (1.36
in)
2.6
mm
(0. , 0
in)
0.20
mm
(0.008
in)
0.20 mm (0.008 in)
27 .92 mm (1.099 in)
14.040 mm (0.5528 in)
24-30 N·m 12.4 - 3.0 kg -m, 17-22 ft-lbl - AppIV a locking agent to the
14- 18 N·m (1.4 - 1.8 kg -m, 10 - 1 3 ft -Ib)
70-80 N·m 17.0-S.0 kg -m. 51 - 58 ft -lbJ
10 - 12 N·m 11.0 - 1.2 kg -m, 7-9 ft· lb)
07GMB - HS70100
07GMC - HB30100
07923 - 9580000 (not available in U .S.A.)
thread s.
8-1