Crankcase/Crankshaft/Transmission Service Information; Crankcase/Crankshaft/Transmission Specifications - Honda 86-87 TA200 FATCAT Service Manual

10. CRAN KCASE/CRAN KSHAFT ITRANSM ISSION
SERVICE INFORMATION
TROUBLESHOOTING
CRANKCASE SEPARATION
SERVICE INFORMATION
GENERAL
10-1
10-2
10-3
TRANSMISSION
CRANKSHAFT
CRANKCASE ASSEMBLY
• For crankshaft and t ransmission repair. the crankcase must be separated .
• Remove the follow ing parts before separating th e crankcase.
Cylinder head (Section 6 ) Oil pump (Section2 )
10-4
10-10
10-12
Cylinder and piston (Section 7) Starter clutch and alternator (Section 9)
Clutch and gearshift linkage (Section 8) Starter motor (Secton 16)
SPECIFICATIONS
ITEM
STANDARD SERVICE LIMIT
Crankshaft
Connecting rod small end 1.0. 15.010- 15.028 mm 10.5909 - 0.5917 in)
15.06
mm
fO.593
in)
Connecting rod big end axial
0.05-0.50 mm (0.002 - 0.019 in) 0.8 mm (0.03 in)
clearance
Connecting rod big end radial
0.004 - 0.012
mm
(0.0002 - 0.0005
in)
0.05
mm
(0.002
in)
clearance
Runout Right
- -
0 .06 mm (0.002 in!
Left
- -
0 .03 mm (0.001 inl
Shift fork ,
Fork
!.o.
13.000 - 13.021 mm (0.51 18-0.5126 in)
13.04 mm (0 .513 in)
shaft
Claw thickness 4 .93 - 5 .00 mm (0. 194 -0.197 in) 4.60mm (0 .181 in)
Shaft 0.0. 12.966 - 12.984 mm (0.5 105 - 0 .5112 in) 12.96 mm (0.510 in)
Trans- Gear 1.0. M4, M5
23.000 - 23.021 mm (0.9055 - 0.9063 in) 23 .04 mm (0 .907 in)
mission
C1 21.000 - 21 .021 mm (0.8268-0.8276 in)
21.04 mm (0.828 in)
C2, C3 25.000 - 25.021 mm (0.9843 - 0 .9851 in) 25 .04 mm (0.986 in)
Shaft 0 .0. at M4
19.959 - 19.980 mm (0.7858 - 0.7866 in! 19.94 mm (0 .785 in)
at C1
17.966-17.984 mm (0.7073-0.7080 in!
17.95 mm (0 .707 in)
at C2 , C3 and
21.959-21 .980 mm (0.8645 - 0.8654 in ) 21. 94 mm (0.864 in )
C collar
Gear bushing C1 1.0.
18.000 - 18.018 mm (0.7087-0.7094 in)
18.04 mm (0.710 in)
C10.O. 20.980 - 20.959 mm (0.8259 - 0.8252 in) 20.94 mm (0 .824 in)
C2 , C3 1.0.
22.000 - 22 .021 mm (0 .8665 - 0.8669 in) 22 .04 mm (0.868 in)
C2, C3 0.0.
24.959-24.980 mm (0.9826 - 0.9835 in)
24 .94 mm (0.982 in)
M4I.D.
20 .000 - 20.021 mm (0.7874-0.7882 in) 20.04 mm (0.789 in)
M4, M5 0.0.
22.980 - 22 .959 mm (0.9047-0.9039 in)
22.94 mm (0 .903 in)
C collar 1.0.
22.000 - 22.021 mm (0.8661-0.8669 in)
22.04 mm (0.868 in)
Gear-to - M4, M5
0 .020 - 0.062 mm (0 .0008-0.0024 in)
0.10 mm (0 .004 inl
bushing
C1 0.020-0.062 mm (0.0008 - 0.0024 in )
0.10 mm (0.004 In)
clearance
C2. C3
0.020-0.062 mm (0.0008 - 0.0024 in)
0 . 10 mm (0.004 in)
10-1