Honda RS150R 2016 Owner's Manual
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Honda RS150R 2016 Owner's Manual

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  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 The following codes in this manual ● Honda motorcycle. Your selection of a indicate the country. Honda makes you part of a worldwide family The illustrations here in are based on the ● of satisfied customers who appreciate FS150F MA type.
  • Page 4 A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this motorcycle safely is You WILL be KILLED or SERIOUSLY an important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Motorcycle Safety P. 2 Operation Guide P. 14 Maintenance P. 31 Troubleshooting P. 76 Information P. 94 Specifications P. 106 Index P. 109...

  • Page 6: Motorcycle Safety

    Motorcycle Safety This section contains important information for safe riding of your motorcycle. Please read this section carefully. Safety Guidelines ..........P. 3 Safety Precautions..........P. 7 Riding Precautions ..........P. 8 Accessories & Modifications......P. 12 Loading ..............P. 13...

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused and free of alcohol and drugs. Check Perform all routine and regular inspections ● that you and your passenger are both wearing specified in this manual.
  • Page 8 Make Yourself Easy to See Make yourself more visible, especially at night, Keep Your Honda in Safe Condition by wearing bright reflective clothing, positioning yourself so other drivers can see you, signaling It's important to keep your motorcycle properly before turning or changing lanes, and using maintained and in safe riding condition.
  • Page 9 Safety Guidelines If You are Involved in a Crash Personal safety is your first priority. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. Call for emergency assistance if needed.
  • Page 10 Safety Guidelines WARNING Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide, a Running the engine of your motorcycle colourless, odorless gas. Breathing carbon while in an enclosed or even partially monoxide can cause loss of consciousness and enclosed area can cause a rapid build- may lead to death.

  • Page 11: Safety Precautions

    Safety Precautions Safety Precautions Face shield with unobstructed field of vision ● or other approved eye protection. Ride cautiously and keep your hands on the ● WARNING handlebar and feet on the footpegs. Keep passenger's hands onto the grab rail Not wearing a helmet increases the ●...

  • Page 12: Riding Precautions

    Riding Precautions Riding Precautions Brakes Observe the following guidelines: Running-in Period Avoid excessively hard braking and ● downshifting. During the first 500 km (300 miles) of running, Sudden braking can reduce the follow these guidelines to ensure your motorcycle's stability. motorcycle's future reliability and performance.
  • Page 13 Riding Precautions Engine Braking Engine braking helps slow your motorcycle down when you release the throttle. For further slowing action, downshift to a lower gear. Use engine braking with intermittent use of the brakes to reduce speed when descending long, steep slopes.
  • Page 14 Riding Precautions Parking Parking with the Side Stand or Centre Stand Park on a firm, level surface. ● Stop the engine. If you must park on a slight incline or loose ● Using the side stand surface, park so that the motorcycle cannot Push the side stand down.
  • Page 15 Riding Precautions Refuelling and Fuel Guidelines Follow these guidelines to protect the engine and catalytic converter: Use only unleaded petrol. ● Use recommended octane number. Using ● lower octane petrol will result in decreased engine performance. Do not use fuels containing a high ●...

  • Page 16: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed for your motorcycle by Honda or make Follow all instructions in this owner's modifications to your motorcycle from its manual regarding accessories and original design.

  • Page 17: Loading

    Loading Loading WARNING Carrying extra weight affects your ● Overloading or improper loading can motorcycle's handling, braking and stability. cause a crash and you can be seriously Always ride at a safe speed for the load you hurt or killed. are carrying.

  • Page 18: Operation Guide

    Parts Location Right side cover (P.53) Battery (P.48) Fuse boxes (P.92) Front brake fluid reservoir (P.63) Throttle grip (P.73) Kickstarter pedal (P.23) Spark plug (P.54) Right cowl (P.51) Coolant reserve tank (P.61) Engine oil fill cap/dipstick (P.57) Brakelight switch (P.65) Rear brake fluid reservoir (P.63)
  • Page 19 Clutch lever (P.71) Helmet holders (P.29) Seat (P.29) Tool kit/Document bag (P.30) Fuel fill cap (P.27) Seat lock (P.29) Drive chain (P.67) Side stand (P.66) Centre stand (P.10) Crankcase breather (P.74) Engine oil drain bolt (P.59) Shift lever (P.26) Centre lower cowl (P.50)
  • Page 20 Instruments Tachometer NOTICE Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life. Tachometer red zone (excessive engine rpm range) SEL button Display Check When the ignition switch is turned on, all the mode and digital segments will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 21 Speedometer Gear position indicator Shows 1st to 6th gear position. “-” appears when the transmission is not shifted properly. Fuel gauge Remaining fuel when only 1st (E) segment starts flashing: approximately 1.42 L (0.375 Odometer [TOTAL] & Tripmeter [TRIP] US gal, 0.312 Imp gal) SEL button switches between the odometer If the fuel gauge indicator flashes in a and tripmeter.
  • Page 22 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. High beam indicator Left turn signal indicator Right turn signal indicator Neutral indicator Comes on when the transmission is in Neutral. High coolant temperature indicator PGM-FI (Programmed Fuel Injection)
  • Page 23 Switches Ignition switch (P.20) Start button Horn button Turn signal switch Pressing the switch turns the turn signal off. Headlight dimmer switch • : High beam : Low beam • continued...
  • Page 24 Switches (Continued) Ignition Switch Turns electrical system Switches the electrical system on/off, on for starting/riding. locks the steering. Key can be removed when in the OFF (Lock) position. Turns engine off. (Lock) Locks steering.
  • Page 25 Steering Lock Locking Turn the handlebar all the way to the left or Lock the steering when parking to help right. prevent theft. Push the key down, and turn the ignition A U-shaped wheel lock or similar device is switch to the (Lock) position.
  • Page 26 Switches (Continued) Shutter The shutter will automatically close when you remove the ignition key at the (Lock) The ignition switch for this motorcycle is position. equipped with an automatic shutter. After Also you can close the shutter manually. parking the motorcycle, close the shutter for theft prevention.
  • Page 27 Starting the Engine Start your engine using the following NOTICE procedure, regardless of whether the engine • If the engine does not start within 5 seconds, turn the ignition switch to the OFF position is cold or warm. and wait 10 seconds before trying to start the engine again to recover battery voltage.
  • Page 28 Starting the Engine (Continued) Do not operate the kickstarter while the engine is running as engine damage could result. Do not apply excessive force on the kickstarter. Fold up the kickstarter after the kickstarter is returned to the pedal stop. If you cannot start the engine, open the throttle slightly (about 3 mm, without freeplay).
  • Page 29 If the engine does not start: Using the kickstarter Using the start button Turn the ignition switch to the OFF position. Open the throttle fully and crank the engine Open the throttle fully and press the start several times with the kickstarter. button for 5 seconds.
  • Page 30 Shifting Gears Your motorcycle transmission has 6 forward gears in a one-down, five-up shift pattern.
  • Page 31 Refuelling Fuel type: Unleaded petrol only Lower edge Arrow marks Fuel octane number: Your motorcycle is of filler neck designed to use Research Octane Number (RON) 88 or higher. Tank capacity: 4.5 L (1.19 US gal, 0.99 Imp gal) Fuel fill cap Refuelling and Fuel Guidelines (P.11) Opening the Fuel Fill Cap...
  • Page 32 Refuelling (Continued) Closing the Fuel Fill Cap Install and tighten the fuel fill cap firmly by turning it clockwise. Make sure that the arrow marks on the cap and fuel tray is aligned. Close the seat. WARNING Petrol is highly flammable and explosive.
  • Page 33 Storage Equipment Helmet Holders Helmet holders The helmet holders are located under the seat. Use the helmet holders only when parked. WARNING Riding with a helmet attached to the holder can interfere with your ability to Seat lock safely operate the motorcycle and could lead to a crash in which you can be seriously hurt or killed.

  • Page 34: Seat (P.

    Storage Equipment (Continued) Document Bag/Tool Kit Document bag The document bag and tool kit are stored in the storage compartment under the seat. The owner's manual and other documents are stored in the document bag. Opening the Seat (P.29) Tool kit...

  • Page 35: Maintenance

    Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ......P. 32 Brakes..............P. 63 Maintenance Schedule........P. 33 Side Stand ............P. 66 Maintenance Fundamentals ......P. 36 Drive Chain............

  • Page 36: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your motorcycle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task, and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required. performance, avoid breakdowns, and reduce air We cannot warn you of every conceivable pollution.

  • Page 37: Maintenance Schedule

    Maintenance work should be performed in accordance with Honda's standards and Honda recommends that your dealer should specifications by properly trained and road test your motorcycle after each periodic equipped technicians. Your dealer meets all maintenance is carried out.
  • Page 38 : Intermediate. We recommend service by your dealer, unless Inspect (clean, adjust, lubricate, or replace, if necessary) you have the necessary tools and are mechanically skilled. Clean Procedures are provided in an official Honda Shop Manual. Lubricate : Technical. In the interest of safety, have your Replace...
  • Page 39 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 36 × 1,000 mi Drive Chain Every 500 km (300 mi): Brake Fluid 2 Years Brake Pads Wear Brake System Brakelight Switch Headlight Aim Lights/Horn –...

  • Page 40: Maintenance Fundamentals

    Maintenance Fundamentals Drive chain - Check condition and slack, Pre-ride Inspection ● adjust and lubricate if necessary. P. 67 To ensure safety, it is your responsibility to Brakes - Check operation; ● perform a pre-ride inspection and make sure Front and Rear: check brake fluid level and that any problem you find is corrected.
  • Page 41 Maintenance Fundamentals WARNING Replacing Parts Always use Honda Genuine Parts or their Installing non-Honda parts may make equivalents to ensure reliability and safety. your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed. Always use Honda Genuine Parts or equivalents that have been designed and approved for your motorcycle.
  • Page 42 Maintenance Fundamentals WARNING Battery Your motorcycle has a maintenance-free type The battery gives off explosive battery. You do not have to check the battery hydrogen gas during normal operation. electrolyte level or add distilled water. Clean the battery terminals if they become dirty or A spark or flame can cause the battery corroded.
  • Page 43 Always replace the battery with another maintenance-free battery of the same type. NOTICE Installing non-Honda electrical accessories can NOTICE overload the electrical system, discharging the Replacing a fuse with one that has a higher battery and possibly damaging the system.
  • Page 44 Conserving” or “Resource Conserving” on the For recommended engine oil, see circular API service symbol. “Specifications.” P. 107 If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard : MA ●...
  • Page 45 Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly. Recommended brake fluid: Normal Worn Damaged Honda DOT 3 or DOT 4 Brake Fluid or (GOOD) (REPLACE) (REPLACE) equivalent NOTICE Drive Chain Use of a new chain with worn sprockets will cause rapid chain wear.
  • Page 46 After cleaning, wipe dry and lubricate with the recommended lubricant. Recommended Coolant Recommended lubricant: Drive chain lubricant Use only genuine HONDA PRE-MIX COOLANT If not available, use SAE 80 or 90 gear without diluting with water. Genuine HONDA oil. PRE-MIX COOLANT is excellent at preventing corrosion and overheating.
  • Page 47 Maintenance Fundamentals Inspecting for Damage Crankcase Breather Inspect the tyres for Service more frequently when riding in rain, at cuts, slits, or cracks that full throttle, or after the motorcycle is washed or exposes fabric or overturned. Service if the deposit level can be cords, or nails or other seen in the transparent section of the drain foreign objects...
  • Page 48 Maintenance Fundamentals Inspecting Tread Depth WARNING Inspect the tread wear indicators. If they Riding on tyres that are excessively become visible, replace the tyres immediately. worn or improperly inflated can cause a For safe riding, you should replace the tyres crash in which you can be seriously hurt when the minimum tread depth is reached.
  • Page 49 Always use the size and type of tyres Have the wheel balanced with Honda ● Genuine balance weights or equivalent after recommended in this owner's manual. the tyre is installed.
  • Page 50 Maintenance Fundamentals Air Cleaner This motorcycle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.

  • Page 51: Tool Kit

    Tool Kit The tool kit is stored in the storage compartment under the seat. P. 29 You can perform some roadside repairs, minor adjustments and parts replacement with the tools contained in the kit. 10 × 14 mm Open end wrench ●...

  • Page 52: Removing & Installing Body Components

    Removing & Installing Body Components Battery Positive terminal Bolt Removal Make sure the ignition switch is in the OFF position. Remove the right side cover. P. 53 Remove the harness band clip from the battery cover. P. 52 Disconnect the negative - terminal from the battery.
  • Page 53 Removing & Installing Body Components Battery Battery cover Tabs Battery Installation Install the parts in the reverse order of Release the tabs, then open the battery removal. Always connect the positive + cover. terminal first. Make sure that bolts and nuts Remove the battery taking care not to are tight.

  • Page 54: Centre Lower Cowl

    Removing & Installing Body Components Centre Lower Cowl Centre Lower Cowl Removal Remove the clips. P. 51 Centre lower cowl Remove the bolt. Clip Release the tabs on both sides from the right cowl and left cowl. Carefully release the tabs. Clip Remove the centre lower cowl.

  • Page 55: Clip

    Removing & Installing Body Components Clip Clip Right Cowl Removal Grommet Bolt Prong Connectors Press down on the centre pin to release the lock. Pull the clip out of the hole. Clip Centre pin Bolt Right cowl Installation Push the bottom of the centre pin. Clip Guides Tabs A...

  • Page 56: Harness Band Clip

    Removing & Installing Body Components Harness Band Clip Harness Band Clip Removal Remove the centre lower cowl. P. 50 Removal Remove the clips. P. 51 Remove the bolts. Pull the harness band clip while pressing Release the tabs A and tabs B. both sides of the anchor.

  • Page 57: Right Side Cover

    Removing & Installing Body Components Right Side Cover Right Side Cover Removal Remove the bolt. Grommets Prongs Remove the right side cover by releasing the prongs from the grommets. Installation Install the parts in the reverse order of removal. Right side cover Bolt...

  • Page 58: Spark Plug

    Spark Plug Checking Spark Plug Hooks Radiator For the recommended spark plug, see “Specifications.” P. 107 Use only the recommended type of spark plug in the recommended heat range. NOTICE Using a spark plug with an improper heat range can cause engine damage. Grommets Remove the centre lower cowl.
  • Page 59 Spark Plug Checking Spark Plug Disconnect the spark plug cap from the Inspect the electrodes and centre spark plug. porcelain for deposits, erosion or carbon Clean any dirt from around the spark plug fouling. base. If the erosion or deposit is heavy, Remove the spark plug using the spark replace the plug.
  • Page 60 Spark Plug Checking Spark Plug Check the spark plug gap using a wire- Tighten the spark plug: type feeler gauge. If the old plug is good: ● If adjustment is necessary, bend the 1/8 turn after it seats side electrode carefully. If installing a new plug, tighten it twice ●...

  • Page 61: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap/dipstick Upper level If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the OFF position and wait for 2 to 3 minutes. Place your motorcycle on its centre stand on a firm, level surface.
  • Page 62 Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix If the engine oil is below or near the lower different brands and grades of oil. They may level mark, add the recommended engine oil.
  • Page 63 Engine Oil Changing Engine Oil Changing Engine Oil Sealing washer Changing the oil requires special tools. We recommend that you have your motorcycle serviced by your dealer. If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the OFF position and wait for 2 to 3 minutes.
  • Page 64 Engine Oil Changing Engine Oil Fill the crankcase with the recommended oil ( P. 40, P. 107) and install the oil fill cap/dipstick. Required oil When changing oil: 1.1 L (1.2 US qt, 1.0 Imp qt) Check the oil level. P.

  • Page 65: Coolant

    Coolant Checking the Coolant Reserve tank Check the coolant level in the reserve tank Upper level while the engine is cold. Place your motorcycle on a firm, level surface. Hold your motorcycle in an upright position. Check that the coolant level is between the upper level and lower level marks on Lower level the reserve tank.
  • Page 66 Coolant Changing Coolant Remove the clip. P. 51 WARNING Release the tabs and remove the reserve Removing the radiator cap while the tank maintenance lid. engine is hot can cause the coolant to Remove the reserve tank cap and add spray out, potentially scalding you.

  • Page 67: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the L mark or LOWER level mark or the brake lever and pedal freeplay becomes Place your motorcycle in an upright position on a firm, level surface. excessive, inspect the brake pads for wear.
  • Page 68 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Front Check the condition of the brake pad wear indicators. Brake pad Brake pad The pads need to be replaced if a brake pad is worn to the indicator. Wear Inspect the brake pads from below Front Disc indicators...
  • Page 69 Brakes Adjusting the Brakelight Switch Adjusting the Brakelight Switch Check the operation of the brakelight switch. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 70: Side Stand

    Side Stand Checking the Side Stand Side stand spring Check that the side stand operates smoothly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease. Check the spring for damage or loss of tension.

  • Page 71: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. Shift the transmission to Neutral.
  • Page 72 Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Slack Lock nut Rear Chain adjuster axle nut index mark Adjusting the chain requires special tools. Have the drive chain slack adjusted by your dealer. Shift the transmission to Neutral. Stop the engine.
  • Page 73 Drive Chain Adjusting the Drive Chain Slack Turn both adjusting nuts an equal Tighten the rear axle nut. number of turns until the correct drive Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft) chain slack is obtained. Turn the adjusting nuts clockwise to tighten the chain. Turn Tighten the drive chain adjusting nuts the adjusting nuts counterclockwise to lightly, then hold the adjusting nuts and...
  • Page 74 Drive Chain Adjusting the Drive Chain Slack Checking the Drive Chain Wear If the drive chain slack is excessive when the rear axle is moved to the furthest limit of adjustment, the drive chain is worn and must be replaced. Chain: RK 428HSB If necessary have the drive chain replaced by...

  • Page 75: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 76 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Lock nut Freeplay Loosen the lock nut. Turn the adjusting nut until the clutch lever freeplay is 10 - 20 mm (0.4 - 0.8 in). – Tighten the lock nut and check the clutch lever freeplay.

  • Page 77: Throttle

    Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the motorcycle inspected by your dealer.

  • Page 78: Crankcase Breather

    Crankcase Breather Cleaning the Crankcase Breather Place a suitable container under the crankcase breather tube. Remove the crankcase breather tube plug from the tube. Drain deposits into a suitable container. Install the crankcase breather tube plug. Crankcase breather tube plug...

  • Page 79: Other Adjustments

    Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. To move the headlight case, loosen the bolt. Tighten the bolt after adjustment. Obey local laws and regulations. Headlight case Down Bolt...

  • Page 80: Troubleshooting

    Troubleshooting Engine Will Not Start........P. 77 Unstable Engine Operation Occurs Overheating (High coolant temperature Intermittently ........... P. 93 indicator is on) ..........P. 78 Warning Indicators On or Flashing....P. 79 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)....P. 79 Other Warning Indications......

  • Page 81: Engine Will Not Start

    Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 23 sequence.

  • Page 82: Overheating

    Overheating (High coolant temperature indicator is on) The engine is overheating when the following Check that the radiator fan is operating, occurs: and then turn the ignition switch to the High coolant temperature indicator OFF position. ● comes on. If the fan is not operating: Suspect a fault.

  • Page 83: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL) If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your motorcycle inspected by your dealer as soon as possible.

  • Page 84: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If this occurs, see your dealer as soon as possible.

  • Page 85: Tyre Puncture

    Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. Riding your motorcycle with a We recommend you have this type of service temporary tyre repair can be risky. If the performed by your dealer. temporary repair fails, you can crash After an emergency repair, always have the and be seriously injured or killed.
  • Page 86 Tyre Puncture Removing Wheels Front Wheel Support your motorcycle securely and raise the front wheel off the ground using Removal a maintenance stand or a hoist. Place your motorcycle on its centre stand Remove the front axle shaft, front wheel on a firm, level surface.
  • Page 87 Tyre Puncture Removing Wheels Installation After installing the wheel, apply the brake Attach the side collars to the front wheel. lever several times, then check if the Position the front wheel between the fork wheel rotates freely. Recheck the wheel if legs and insert the front axle shaft from the brake drags or if the wheel does not the right side, through the right fork leg...
  • Page 88 Tyre Puncture Removing Wheels Rear Wheel Remove the drive chain from the driven sprocket by pushing the rear wheel Removal forward. Support your motorcycle securely and Remove the rear axle shaft and washer. raise the rear wheel off the ground using the centre stand or a hoist.
  • Page 89 Tyre Puncture Removing Wheels Remove the brake caliper bracket, rear Make sure that the lug on the swingarm is wheel and side collars. positioned in the slot on the brake caliper Support the brake caliper assembly so bracket. that it doesn’t hang from the brake Brake caliper bracket hose.
  • Page 90 Tyre Puncture Removing Wheels Adjust the drive chain. P. 68 Install and tighten the rear axle nut. Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft) After installing the wheel, apply the brake pedal several times, then check if the wheel rotates freely. Recheck the wheel if the brake drags or if the wheel does not rotate freely.

  • Page 91: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the motorcycle Turn the ignition switch to the OFF or before charging.
  • Page 92 Electrical Trouble Burned-out Light Bulb Headlight Brakelight/Taillight Bulb Bulb Headlight Triangular projection " " mark Round projection Socket The headlight uses several LEDs. If there is a LED which is not turned on, see Open the seat. P. 29 your dealer for servicing. Turn the socket counterclockwise and pull it out.
  • Page 93 Electrical Trouble Burned-out Light Bulb Front/Rear Turn Signal Bulb Install a new bulb and parts in the reverse order of removal. Screw Install the socket by aligning its " " Round mark with the round projection on the projection brakelight/taillight housing. Then turn "...
  • Page 94 Electrical Trouble Burned-out Light Bulb Position Light Bulb Install a new bulb and parts in the reverse order of removal. Triangular Install the socket by aligning its " " projection mark with the round projection on the turn signal light lens. Then turn it clockwise until the "...
  • Page 95 Electrical Trouble Burned-out Light Bulb License Plate Light Bulb Install a new bulb and parts in the reverse order of removal. Socket Install the socket by aligning its " " Bulb License plate mark with the round projection on the light cover position light housing.

  • Page 96: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Fuse box covers Fuse box covers Before handling fuses, see “Inspecting and Replacing Fuses.” P. 39 Fuse Box Fuses Remove the right side cover. P. 53 Open the fuse box covers. Pull the fuses out one by one to check for a blown fuse.
  • Page 97 Unstable Engine Operation Occurs Intermittently If the fuel pump filter is clogged, unstable engine operation will occur intermittently while riding. Even if this symptom occurs, you can continue to ride your motorcycle. If unstable engine operation occurs even if sufficient fuel is available, have your motorcycle inspected by your dealer as soon as possible.

  • Page 98: Information

    Information Keys............... P. 95 Instruments, Controls, & Other Features..P. 96 Caring for Your Motorcycle ......P. 97 Storing Your Motorcycle ....... P. 100 Transporting Your Motorcycle..... P. 101 You & the Environment ......... P. 102 Serial Numbers ..........P. 103 Fuels Containing Alcohol ......

  • Page 99: Keys

    Keys Keys Ignition Key Be sure to record the key number provided with the original keys and record it in this manual. Store the spare key in a safe location. To make a duplicate, take the spare key or the key number to your dealer.

  • Page 100: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & Ignition Cut-off System Other Features A banking (lean angle) sensor automatically stops the engine and fuel pump if the Ignition Switch motorcycle falls over. To reset the sensor, you must turn the ignition switch to the OFF position Leaving the ignition switch in the ON position and back to the ON position before the engine with the engine stopped will drain the battery.

  • Page 101: Caring For Your Motorcycle

    Frequent cleaning and polishing is important to Clean the headlight lens, panels, and ensure the life of your Honda. A clean other plastic components with extra care motorcycle makes it easier to spot potential to avoid scratching them.
  • Page 102 Caring for Your Motorcycle Apply a coat of wax to prevent corrosion. Dry the brakes: ● Avoid products that contain harsh Water adversely affects braking detergents or chemical solvents. These effectiveness. After washing, apply the can damage the metal, paint, and plastic brakes intermittently at low speed to on your motorcycle.
  • Page 103 Caring for Your Motorcycle Aluminium Components Exhaust Pipe and Muffler Aluminium will corrode from contact with dirt, When the exhaust pipe and muffler are painted, mud, or road salt. Clean aluminium parts do not use a commercially available abrasive regularly and follow these guidelines to avoid kitchen cleaning compound.

  • Page 104: Storing Your Motorcycle

    Storing Your Motorcycle Storing Your Motorcycle After removing your motorcycle from storage, inspect all maintenance items required by the If you store your motorcycle outdoors, you Maintenance Schedule. should consider using a full-body motorcycle cover. If you won't be riding for an extended period, follow these guidelines: Wash your motorcycle and wax all painted ●...

  • Page 105: Transporting Your Motorcycle

    Transporting Your Motorcycle Transporting Your Motorcycle If your motorcycle needs to be transported, it should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform, and motorcycle tie-down straps. Never try to tow your motorcycle with a wheel or wheels on the ground.

  • Page 106: You & The Environment

    You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a motorcycle can be containers and take them to a recycling centre. enjoyable, but you must do your part to protect Call your local or state office of public works or the environment.

  • Page 107: Serial Numbers

    Serial Numbers Serial Numbers Frame number The frame and engine serial numbers uniquely identify your motorcycle and are required in order to register your motorcycle. They may also be required when ordering replacement parts. To check the frame number, open the seat P.

  • Page 108: Fuels Containing Alcohol

    Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: Some conventional fuels blended with alcohol Damage the painting of the fuel tank. ● are available in some locales to help reduce Damage the rubber tubes of the fuel line. ●...

  • Page 109: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent.

  • Page 110: Specifications

    Specifications Main Components ■ Displacement 149.16 cm (9.099 cu-in) Overall length 2,025 mm (79.7 in) Bore x stroke 57.300 x 57.843 mm (2.2559 x 2.2773 in) Overall width 725 mm (28.5 in) Compression ratio 11.3 : 1 Overall height 1,105 mm (43.5 in) Unleaded petrol Fuel Wheelbase...
  • Page 111 1.1 L (1.2 US qt, 1.0 Imp qt) draining Engine oil capacity After 1.3 L (1.4 US qt, 1.1 Imp qt) disassembly Recommended Honda DOT 3 or DOT 4 Brake Fluid brake fluid Cooling system 0.57 L (0.60 US qt, 0.50 Imp qt) capacity...
  • Page 112 Specifications Bulbs ■ Headlight Brakelight/Taillight 12V-21/5W Front turn signal lights 12V-10W x 2 Rear turn signal lights 12V-10W x 2 Position lights 12V-5W x 2 License plate light 12V-5W Fuses ■ Main fuse Other fuses Torque Specifications ■ Engine oil drain bolt 24 N·m (2.4 kgf·m, 18 lbf·ft) Rear axle nut 59 N·m (6.0 kgf·m, 44 lbf·ft)

  • Page 113: Index

    Index Clutch System ........... 71 Accessories ............12 Coolant............42, 61 Air Cleaner............46 Crankcase Breather ......... 74 Crash ..............5 Battery............38, 48 Brakelight Switch..........65 Document Bag ........... 30, 96 Brakelight/Taillight ......... 88 Drive Chain..........41, 67 Brakes Fluid............
  • Page 114 Frame Number ..........103 Front Turn Signal ..........89 Ignition Cut-off System Fuel Banking Sensor........... 96 Gauge ..............17 Ignition Key............95 Recommended ........... 27 Ignition Switch........19, 23, 96 Remaining............17 Indicators............18 Tank Capacity ............. 27 Instruments ............16 Fuels Containing Alcohol......
  • Page 115 Refuelling............27 Neutral Indicator ..........18 Removal Battery..............48 Centre Lower Cowl ..........50 Odometer ............96 Clip................. 51 Harness Band Clip..........52 Engine ............40, 57 Right Cowl............51 Overheating ............78 Right Side Cover ..........53 Repair Kit ............81 Riding Precautions ..........
  • Page 116 Speedometer ............ 17 Start Button ..........19, 23 Warning Indicators On or Flashing ..... 79 Starting the Engine ......... 23 Washing Your Motorcycle ......97 Steering Lock ............ 21 Weight Limit..........13, 106 Storage Wheels Equipment ............29 Front Removal ............ 82 Owner’s Manual ..........

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